Plasma CNC lathe

By designing water cooling mechanisms and grinding devices in plasma CNC lathes, the problems of difficult grinding of cutting surfaces and material deformation are solved, and more efficient cooling and higher quality cutting surfaces are achieved.

CN222725690UActive Publication Date: 2025-04-08DALIAN XINGANYUAN STEEL STRUCTURE ENGINEERING CO LTD
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Patent Information

Application Number
CN202421258670.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-04-08
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

Existing plasma CNC machine tools are difficult to achieve surface polishing during cutting, and high temperatures may cause material deformation.

Method used

A plasma CNC lathe is designed, including a water cooling mechanism and a grinding device. The water cooling mechanism uniformly sprays water mist through multiple isometric nozzles to reduce the temperature of the workpiece; the grinding device is arranged in the middle of the bracket to achieve automatic grinding of the cutting surface.

Benefits of technology

It effectively prevents the deformation of the workpiece during processing, improves the smoothness and accuracy of the cutting surface, and meets the needs of higher quality processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of CNC lathes, and particularly relates to a plasma CNC lathe, comprising a workbench, an extension table and a bracket, wherein slide rails are arranged at the left and right ends of the upper surface of the workbench, the bottom of the bracket is respectively slidably connected to the slide rails, the brackets are fixedly connected with guide rails on one side close to each other, the extension table is respectively fixedly connected to the left and right sides of the workbench, a slide groove 1 is arranged on the extension table, and a water cooling mechanism is arranged inside the slide groove 1; the water cooling mechanism comprises a water tank, a water pipe 1, a nozzle, a water pump, a water collecting tank, a water pipe 2, a one-way valve and a connecting block, and the bottom of the water tank is slidably connected to the inside of the slide groove on the left side of the workbench. The design of the water cooling mechanism of the plasma CNC lathe plays a key role in preventing the deformation of the workpiece. By evenly spraying water mist, the water cooling mechanism can effectively reduce the temperature of the workpiece during the processing process, and reduce the thermal stress and deformation of the material caused by high temperature.
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Description

Technical Field

[0001] The utility model relates to the technical field of numerically controlled lathes, in particular to a plasma numerically controlled lathe. Background Art

[0002] Plasma CNC machine tools, also known as CNC plasma cutting machines, are a type of efficient and high-precision metal processing equipment. CNC plasma cutting machines combine computer control and plasma cutting technology to achieve automated, precise and efficient metal cutting operations. Its working principle is mainly to introduce gas (such as compressed air) into the plasma cutting machine to generate a high-temperature plasma arc, use the heat of the arc to partially or locally melt (and evaporate) the metal at the workpiece incision, and use the power of high-speed plasma airflow to remove the molten metal to form an incision. CNC plasma cutting machines are widely used CNC mechanical equipment in contemporary times, especially in the automotive, locomotive, shipbuilding and other industries.

[0003] Although existing plasma CNC machine tools can provide faster cutting speeds, the cut surface may be rough and require subsequent processing to achieve specific surface quality requirements. In addition, the high temperature generated during plasma cutting will cause a certain heat-affected zone on the material. This may cause deformation or performance changes of the material near the cutting area, especially when processing thin plates or sensitive materials.

[0004] Therefore, we propose plasma CNC lathe to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a plasma CNC lathe to solve the problems in the above-mentioned background technology that the cut surface cannot be polished and may be deformed.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a plasma CNC lathe, comprising a workbench, an extension table and a bracket, wherein slide rails are arranged at the left and right ends of the upper surface of the workbench, the bottom of the bracket is respectively slidably connected to the slide rails, the brackets are fixedly connected with guide rails on one side close to each other, the extension table is respectively fixedly connected to the left and right sides of the workbench, a slide groove 1 is opened on the extension table, and a water cooling mechanism is arranged inside the slide groove 1;

[0007] The water cooling mechanism includes a water tank, a water pipe 1, a nozzle, a water pump, a water collecting tank, a water pipe 2, a one-way valve and a connecting block. The bottom of the water tank is slidably connected to the inside of a slide groove 1 on the left side of the workbench, the water collecting tank is slidably connected to the inside of a slide groove 1 on the right side of the workbench, the water pump is connected to the inside of the water tank, one end of the water pipe 1 is fixedly connected to the water outlet of the water pump, and the other end of the water pipe 1 is fixedly connected to the left side of the water collecting tank. The nozzle is arranged below the water pipe 1, one end of the water pipe 2 is fixedly connected to the left side of the water collecting tank, and the other end of the water pipe 2 is fixedly connected to the right side of the water tank 1. The one-way valve is arranged inside the water pipe 2, one end of the connecting block is respectively fixedly connected to the sides of the water tank and the water collecting tank close to each other, and the other end of the connecting block is respectively fixedly connected to the bracket.

[0008] Preferably, a grinding device is provided in the middle of the bracket, and the grinding device includes a fixed block, a second slide groove, a slider, a motor, a grinding sheet and an electric push rod. The fixed block is fixedly connected to the sides of the two brackets close to each other, the second slide groove is opened on the front of the fixed block, the output end of the electric push rod is fixedly connected to the right side of the slider, the motor is arranged inside the slider, and the output end of the motor is fixedly connected to the middle of the back of the grinding sheet. By arranging the grinding device in the middle of the workbench bracket, the workpiece can be automatically ground, thereby improving work efficiency. The fixed connection between the grinding device and the bracket ensures its stability and safety.

[0009] Preferably, support blocks are fixedly connected to both sides of the workbench, and the filter screen is overlapped on the upper surface of the support blocks. The support blocks enable the filter screen to be firmly placed inside the workbench to prevent it from moving or sliding. The use of the filter screen helps to filter and collect dust generated during the grinding process and keep the working environment clean.

[0010] Preferably, drainage grooves are provided on both sides of the upper surface of the workbench, and the drainage outlet is provided on the back of the workbench. The arrangement of the drainage grooves and the drainage outlet enables liquid on the surface of the workbench to be quickly drained, preventing liquid from accumulating on the workbench and keeping the workbench dry and clean.

[0011] Preferably, there are multiple nozzles that are equidistantly fixedly connected to the bottom of the water pipe. The arrangement of multiple nozzles can ensure that the water cooling mechanism can spray water mist evenly when working, thereby achieving comprehensive cooling of the workpiece. The equidistant arrangement ensures the uniformity of water mist distribution and improves the cooling effect.

[0012] Preferably, the water pipe one and the water pipe two are arranged front to back, and the front to back arrangement of the water pipe one and the water pipe two makes the structure of the entire water cooling mechanism more compact and saves space.

[0013] Preferably, the filter screen plate is composed of a wooden frame and a filter screen, wherein the wooden frame provides a solid support for the filter screen plate to ensure that it can withstand a certain weight and pressure. The filter screen can effectively filter out dust and impurities to keep the working environment clean.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The design of the water cooling mechanism of this plasma CNC lathe plays a key role in preventing the deformation of the workpiece. By evenly spraying water mist, the water cooling mechanism can effectively reduce the temperature of the workpiece during the processing process, reducing the thermal stress and deformation of the material caused by high temperature. At the same time, the equidistant arrangement of multiple nozzles ensures the uniformity of water mist distribution, improves the cooling effect, and further enhances the ability to prevent the deformation of the workpiece.

[0016] 2. This plasma CNC lathe solves the problem of being unable to grind the cutting surface by setting a grinding device in the middle of the bracket, which not only improves the work efficiency, but also ensures the smoothness and precision of the cutting surface, thereby meeting higher quality processing needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall front structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the overall back structure of the utility model;

[0019] Figure 3 It is a schematic diagram of the overall front cross-sectional structure of the utility model;

[0020] Figure 4 It is a schematic diagram of the structure of the grinding device of the utility model.

[0021] In the figure: 1 workbench, 101 slide rail, 102 drain trough, 103 bracket, 104 drain outlet, 2 extension table, 201 slide trough 1, 3 water tank, 301 water pipe 1, 302 nozzle, 303 water pump, 4 guide rail, 5 water collecting tank, 501 water pipe 2, 502 one-way valve, 6 connecting block, 7 fixing block, 701 slide 2, 702 slider, 703 motor, 704 grinding disc, 705 electric push rod, 801 support block, 802 filter screen plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-Figure 4 The utility model provides a technical solution: a plasma CNC lathe, comprising a workbench 1, an extension table 2 and a bracket 103, the left and right ends of the upper surface of the workbench 1 are provided with slide rails 101, the bottom of the bracket 103 is respectively slidably connected to the slide rails 101, the brackets 103 are fixedly connected with guide rails 4 on one side close to each other, the extension table 2 is respectively fixedly connected to the left and right sides of the workbench 1, a slide groove 201 is opened on the extension table 2, and a water cooling mechanism is arranged inside the slide groove 201. The design of the extension table 2 expands the use area of ​​the workbench 1, so that components such as the water cooling mechanism can be installed in a wider space;

[0024] The water cooling mechanism includes a water tank 3, a water pipe 1 301, a nozzle 302, a water pump 303, a water collecting tank 5, a water pipe 2 501, a one-way valve 502 and a connecting block 6. The bottom of the water tank 3 is slidably connected to the inside of the chute 1 201 on the left side of the workbench 1, the water collecting tank 5 is slidably connected to the inside of the chute 1 201 on the right side of the workbench 1, and the water pump 303 is connected to the inside of the water tank 3. The water pump 303 drives water from the water tank 3 to flow to the nozzle 302 through the water pipe 1 301 to achieve uniform cooling of the workpiece. Multiple nozzles 302 arranged at equal distances ensure that the cooling water can cover the entire surface of the workpiece, thereby improving the cooling effect. One end of the water pipe 1 301 is fixedly connected to the water outlet of the water pump 303, and the other end of the water pipe 1 301 is fixedly connected to the left side of the water collecting tank 5. The nozzle 302 is arranged below the water pipe 1 301, and there are multiple nozzles 302 that are fixedly connected below the water pipe 1 301 at equal distances. One end of the second water pipe 501 is fixedly connected to the left side of the water collecting tank 5, and the other end of the second water pipe 501 is fixedly connected to the right side of the water tank 3-. The first water pipe 301 and the second water pipe 501 are arranged front and back. The one-way valve 502 is set inside the second water pipe 501. The water collecting tank 5 and the second water pipe 501 are used to recycle cooling water, and the one-way valve 502 prevents water from flowing back, so as to realize the recycling of cooling water. One end of the connecting block 6 is fixedly connected to the side of the water tank 3 and the water collecting tank 5 that are close to each other, and the other end of the connecting block 6 is fixedly connected to the bracket 103.

[0025] Support blocks 801 are fixedly connected on both sides of the workbench 1, and the support blocks 801 provide support for the filter screen 802 to ensure its stability during work. The filter screen 802 is overlapped on the upper surface of the support block 801, and the filter screen is overlapped on the support block 801, which is convenient for installation and disassembly, and easy to clean and replace. The filter screen 802 consists of a wooden frame and a filter screen. Drain grooves 102 are provided on both sides of the upper surface of the workbench 1, and a drain port 104 is provided on the back of the workbench 1. The drainage grooves 102 on the upper surface of the workbench and the drain port 104 on the back help to quickly drain the liquid on the surface and inside of the workbench 1, keeping the working area clean and dry.

[0026] Working principle: Place the workpiece to be cut on the workbench 1 and clamp it. The CNC system controls the plasma power supply to generate a high-temperature plasma arc. When the plasma arc contacts the workpiece, it partially melts the workpiece material, thereby achieving cutting. During cutting, the cooling mechanism starts to work, and the water pump 303 draws cooling water from the water tank 3 and transports it to the nozzle 302 through the water pipe 1 301. The nozzle 320 sprays water evenly on the workpiece and the tool to achieve a cooling effect. The excess cooling water then flows into the water collecting tank 5 through the water pipe 1 301, and then enters the water tank 3 through the water pipe 2 501 to achieve recycling. The one-way valve 502 prevents the cooling water from flowing back. The drainage grooves 102 opened on both sides of the upper surface of the workbench 1 and the drainage port 104 opened on the back are the key to keeping the working area clean and dry. During the cutting process, some liquids may be generated, such as coolant or cleaning fluid. These liquids can be quickly directed to the drain port 104 through the drain groove 102 and discharged from the back of the workbench, thereby effectively preventing the liquid from accumulating on the workbench and keeping the work area clean and dry. The design of the filter screen 802 takes into account the convenience of cleaning and replacement. It is overlapped on the upper surface of the support block 801. This overlap method is not only simple and quick, but also makes the filter screen 802 easy to disassemble and install.

[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A plasma CNC lathe, comprising a workbench (1), an extension table (2) and a bracket (103), characterized in that: The left and right ends of the upper surface of the workbench (1) are provided with slide rails (101), the bottom of the bracket (103) is slidably connected to the slide rails (101), the brackets (103) are fixedly connected to the guide rails (4) on one side close to each other, the extension platform (2) is fixedly connected to the left and right sides of the workbench (1), the extension platform (2) is provided with a slide groove (201), and a water cooling mechanism is provided inside the slide groove (201); The water cooling mechanism comprises a water tank (3), a water pipe (301), a nozzle (302), a water pump (303), a water collecting tank (5), a water pipe (501), a one-way valve (502) and a connecting block (6); the bottom of the water tank (3) is slidably connected to the inside of a slide groove (201) on the left side of the workbench (1); the water collecting tank (5) is slidably connected to the inside of a slide groove (201) on the right side of the workbench (1); the water pump (303) is connected to the inside of the water tank (3); one end of the water pipe (301) is fixedly connected to the water outlet of the water pump (303); The other end of the water pipe 1 (301) is fixedly connected to the left side of the water collecting tank (5), the nozzle (302) is arranged below the water pipe 1 (301), one end of the water pipe 2 (501) is fixedly connected to the left side of the water collecting tank (5), the other end of the water pipe 2 (501) is fixedly connected to the right side of the water tank (3), the one-way valve (502) is arranged inside the water pipe 2 (501), one end of the connection block (6) is fixedly connected to the side of the water tank (3) and the water collecting tank (5) close to each other, and the other end of the connection block (6) is fixedly connected to the bracket (103).

2. The plasma CNC lathe according to claim 1, characterized in that: A grinding device is arranged in the middle of the bracket (103), and the grinding device comprises a fixed block (7), a second slide groove (701), a slider (702), a motor (703), a grinding sheet (704) and an electric push rod (705). The fixed block (7) is fixedly connected to the mutually close sides of the two brackets (103), the second slide groove (701) is arranged on the front of the fixed block (7), the output end of the electric push rod (705) is fixedly connected to the right side of the slider (702), the motor (703) is arranged inside the slider (702), and the output end of the motor (703) is fixedly connected to the middle of the back side of the grinding sheet (704).

3. The plasma CNC lathe according to claim 1, characterized in that: Support blocks (801) are fixedly connected to both sides of the workbench (1), and the filter screen plate (802) is overlapped on the upper surface of the support block (801).

4. The plasma CNC lathe according to claim 1, characterized in that: Drainage grooves (102) are provided on both sides of the upper surface of the workbench (1), and a drainage outlet (104) is provided on the back of the workbench (1).

5. The plasma CNC lathe according to claim 1, characterized in that: There are multiple nozzles (302) which are fixedly connected at equal intervals below the water pipe (301).

6. The plasma CNC lathe according to claim 1, characterized in that: The water pipe one (301) and the water pipe two (501) are arranged in front and back.

7. The plasma CNC lathe according to claim 1, characterized in that: The filter screen plate (802) is composed of a wooden frame and a filter screen.