A kind of fast and automatic rust removal equipment for building steel pipes

By designing a rapid automatic rust removal equipment for building steel pipes including drive motors, stepper motors and grinding wheels, the problems of low rust removal efficiency, high labor intensity and rust and dust hazards in the prior art are solved, and the rapid, automatic and uniform rust removal of steel pipes is achieved.

CN222726339UActive Publication Date: 2025-04-08TIANJIN JIANCHENG CONSTRUCTION ENGINEERING CO LTD
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Patent Information

Application Number
CN202421496419.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-08
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

In the existing construction industry, the steel pipe rust removal method is inefficient and labor-intensive. Manual rust removal will produce rust and dust, which poses a threat to human health. The hand-held laser rust removal machine cannot handle the upper and lower surfaces of the steel pipe at the same time, resulting in a reduced rust removal efficiency.

Method used

A rapid and automatic rust removal equipment for building steel pipes is designed, including base, fixing frame, support wheel, rust pipe, grinding wheel, drive seat, stud, guide rod, internal seat and stepper motor. Through the coordinated driving of the drive motor and stepper motor, the grinding wheel moves horizontally along the outer surface of the rust pipe, and the rust pipe rotates simultaneously to achieve uniform grinding and rust removal on the outer surface of the steel pipe.

Benefits of technology

It greatly improves the efficiency of steel pipe rust removal, realizes rapid and automatic rust removal of steel pipes, reduces labor intensity, and reduces the harm of rust dust to human health.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222726339U_ABST
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Abstract

The utility model discloses a fast automatic rust removal device for building steel pipes, comprising a base, both sides of the surface of the base are welded with fixed frames, and a plurality of groups of support wheels are movably installed on the surface of the base, and rust pipes are arranged on the surfaces of the two groups of support wheels, and grinding wheels are arranged on the surfaces of the rust pipes, and the grinding wheels are screwed and fixed on the mounting frames. The fast automatic rust removal device for building steel pipes has an output shaft of a driving motor driving a stud to rotate slowly, a driving seat and a drive seat to move laterally, and two groups of grinding wheels move laterally on the outer surface of the rust pipe to grind and remove the rust on the outer side of the rust pipe, and a stepper motor drives the rust pipe to rotate through an internal seat and a driving shaft, so that the rust pipe rotates while grinding by two groups of grinding wheels that move laterally, and the outer surface of the rust pipe can be evenly ground and rust removed, greatly improving the rust removal efficiency of the rust pipe.
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Description

Technical Field

[0001] The utility model relates to the field of steel pipe rust removal equipment, in particular to a fast and automatic rust removal equipment for building steel pipes. Background Art

[0002] Because the steel pipes used in the construction industry have been placed for a long time, the construction industry, rental stations, and steel pipe factories generally use manual rust removal and painting methods when performing rust removal operations on pipe fittings. On the one hand, manual rust removal takes a lot of time and is not efficient; on the other hand, the labor intensity of manual rust removal is very high, which is not conducive to continuous operation; thirdly, the rust dust generated during the manual rust removal process due to long-term squatting and direct contact with the pipe fittings due to the close distance will cause certain harm to human health.

[0003] Using a handheld laser rust remover to remove rust from steel pipes can replace the above-mentioned manual rust removal method. However, the laser rust remover can only remove rust from the upper surface of the rusted pipe and cannot remove rust from the lower surface of the steel pipe at the same time. It needs to be turned over twice, which reduces the rust removal efficiency of the rusted pipe. Utility Model Content

[0004] The utility model aims to provide a fast and automatic rust removal device for building steel pipes to solve the defects mentioned in the above background technology.

[0005] To achieve the above-mentioned purpose, a fast and automatic rust removal device for construction steel pipes is provided, comprising a base, fixed frames are welded on both sides of the surface of the base, and multiple groups of support wheels are movably installed on the surface of the base, and rust pipes are arranged on the surfaces of the two groups of support wheels, and grinding wheels are arranged on the surfaces of the rust pipes, the grinding wheels are screwed and fixed on the mounting frame, and the top of the mounting frame is fixedly connected to the driving seat, and studs are screwed inside the driving seat, and the studs are movably installed on the fixed frame, the rotating shaft at the end of the studs is fixed to the driving motor, and the driving motor is screwed and fixed to the fixed frame.

[0006] Preferably, two groups of mounting frames are arranged at the bottom of the driving seat, and the mounting frames and the driving seat are combined together to form a "human" shape arrangement, and the two groups of mounting frames are both screwed to fix the grinding wheels.

[0007] Preferably, two sets of grinding wheels cover two sides of the rust pipe respectively, and the two sets of grinding wheels are driven by the driving seat, the stud and the driving motor to remove rust along the outer surface of the rust pipe.

[0008] Preferably, a guide hole is provided at the bottom of the driving seat, and a guide rod is inserted into the guide hole, and the end of the guide rod is fixedly connected to the inner wall of the fixing frame.

[0009] Preferably, the end of the rust pipe is inserted into a fixed internal seat, and the end of the internal seat is fixedly connected to the driving shaft, and the end of the driving shaft away from the internal seat is fixed to the output shaft of the stepper motor through a coupling.

[0010] Preferably, the stepper motor drives the rust tube to rotate via the drive shaft and the inner seat, and six groups of stress-bearing ribs are evenly and fixedly arranged on the outer side of the inner seat, while the ends of the stress-bearing ribs are fixed to the rubber seat, and the rubber seat is arranged on the inner wall of the rust tube.

[0011] Compared with the prior art, the utility model has the following beneficial effects: the output shaft of the driving motor drives the stud to rotate slowly, the driving seat and performs transverse movement, and the outer surface of the rust pipe is moved transversely by two sets of grinding wheels to grind and remove the rust on the outer side of the rust pipe. At the same time, the stepping motor drives the rust pipe to rotate through the internal seat and the driving shaft, so that the rust pipe rotates while the two sets of grinding wheels that move transversely perform grinding work, and the outer surface of the rust pipe can be evenly ground and rust-removed, which greatly improves the rust removal efficiency of the rust pipe and achieves the purpose of fast and automatic rust removal of steel pipes. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a front view schematic diagram of the structure of the utility model;

[0013] Figure 2 This is a schematic diagram of the internal seat structure of the utility model;

[0014] Figure 3 This is a schematic diagram of the installation structure of the drive seat of the utility model;

[0015] Figure 4 The utility model structure Figure 1 Side view of.

[0016] Numbers in the figure: 1. driving motor; 2. fixing bracket; 3. driving seat; 4. stud; 5. guide rod; 6. mounting bracket; 7. grinding wheel; 8. rust pipe; 9. internal seat; 91. force-bearing rib plate; 92. rubber seat; 10. driving shaft; 11. supporting wheel; 12. base; 13. stepping motor. DETAILED DESCRIPTION

[0017] See also Figure 1-4The utility model provides a fast and automatic rust removal device for building steel pipes, including a base 12, both sides of the surface of the base 12 are welded with a fixing frame 2, and a plurality of groups of supporting wheels 11 are movably installed on the surface of the base 12, and rust pipes 8 are arranged on the surfaces of the two groups of supporting wheels 11, and a grinding wheel 7 is arranged on the surface of the rust pipe 8, the grinding wheel 7 is screwed and fixed on the mounting frame 6, and the top of the mounting frame 6 is fixedly connected to the driving seat 3, and the inside of the driving seat 3 is screwed with a stud 4, and the stud 4 is movably installed on the fixing frame 2, the rotating shaft at the end of the stud 4 is fixed to the driving motor 1, and the driving motor 1 is screwed and fixed on the fixing frame 2.

[0018] Working principle: When in use, start the external switches of the drive motor 1 and the stepper motor 13, the output shaft of the drive motor 1 drives the stud 4 to rotate slowly, and the drive seat 3 and moves laterally. The two sets of grinding wheels 7 move laterally on the outer surface of the rust pipe 8 to grind and remove the rust on the outer side of the rust pipe 8. At the same time, the stepper motor 13 drives the rust pipe 8 to rotate through the internal seat 9 and the drive shaft 10, so that the rust pipe 8 rotates while being ground by the two sets of grinding wheels 7 that move laterally. The outer surface of the rust pipe 8 can be evenly ground and rust-removed, which greatly improves the rust removal efficiency of the rust pipe 8.

[0019] As a preferred embodiment, two groups of mounting frames 6 are arranged at the bottom of the driving seat 3, and the mounting frames 6 and the driving seat 3 are combined together to form a "human" shape arrangement, and the two groups of mounting frames 6 are both screwed to fix the grinding wheels 7.

[0020] The two groups of mounting frames 6 are both screwed with fixed grinding wheels 7, and the wire brush bristles on the grinding wheels 7 and the outer surface of the rust pipe 8 are used for grinding and removing rust.

[0021] As a preferred embodiment, two sets of grinding wheels 7 cover the two sides of the rust pipe 8 respectively, and the two sets of grinding wheels 7 are driven by the driving seat 3, the stud 4 and the driving motor 1 to remove rust along the outer surface of the rust pipe 8.

[0022] A guide hole is provided at the bottom of the driving seat 3 , and a guide rod 5 is inserted into the inside of the guide hole. Meanwhile, the end of the guide rod 5 is fixedly connected to the inner wall of the fixing frame 2 .

[0023] Driven by the drive seat 3, the stud 4 and the drive motor 1, the two sets of grinding wheels 7 remove rust along the outer surface of the rust pipe 8; when the drive seat 3 and the mounting frame 6 are moving laterally, they are limited and guided by the guide rod 5 to ensure the stability of the drive seat 3 and the mounting frame 6 during movement.

[0024] As a preferred embodiment, the end of the rust tube 8 is inserted into the fixed internal seat 9, and the end of the internal seat 9 is fixedly connected to the drive shaft 10. At the same time, the end of the drive shaft 10 away from the internal seat 9 is fixed to the output shaft of the stepper motor 13 through a coupling.

[0025] As a preferred embodiment, the stepper motor 13 drives the rust tube 8 to rotate through the driving shaft 10 and the internal seat 9, and six groups of force-bearing ribs 91 are evenly fixedly arranged on the outer side of the internal seat 9, and the ends of the force-bearing ribs 91 are fixed to the rubber seat 92, and the rubber seat 92 is arranged on the inner wall of the rust tube 8.

[0026] The outer sides of the six groups of stress-bearing ribs 91 are fixed to the rubber seats 92. When the six groups of stress-bearing ribs 91 are inserted into the rust tube 8, the six groups of rubber seats 92 are squeezed inside the rust tube 8, which can increase the friction between the six groups of stress-bearing ribs 91 and the rust tube 8, thereby ensuring the stability of the stepping motor 13 driving the rust tube 8 to rotate through the driving shaft 10 and the internal seat 9.

Claims

1. A fast and automatic rust removal device for building steel pipes, comprising a base (12), characterized in that: A fixing frame (2) is welded on both sides of the surface of the base (12), and a plurality of groups of supporting wheels (11) are movably mounted on the surface of the base (12). Rust pipes (8) are arranged on the surfaces of the two groups of supporting wheels (11), and a grinding wheel (7) is arranged on the surface of the rust pipes (8). The grinding wheel (7) is screwed and fixed on the mounting frame (6), and the top of the mounting frame (6) is fixedly connected to the driving seat (3). A stud (4) is screwed and mounted inside the driving seat (3), and the stud (4) is movably mounted on the fixing frame (2). A rotating shaft at the end of the stud (4) is fixed to the driving motor (1), and the driving motor (1) is screwed and fixed on the fixing frame (2).

2. The rapid automatic rust removal equipment for construction steel pipes according to claim 1 is characterized by: The mounting frames (6) are arranged in two groups at the bottom of the driving seat (3), and the mounting frames (6) and the driving seat (3) are combined together to form a "human" shape arrangement, and the two groups of mounting frames (6) are both screwed to fix the grinding wheels (7).

3. The rapid automatic rust removal equipment for construction steel pipes according to claim 2 is characterized by: The two groups of grinding wheels (7) are respectively covered on both sides of the rust pipe (8), and the two groups of grinding wheels (7) are driven by the driving seat (3), the stud (4) and the driving motor (1) to remove rust along the outer surface of the rust pipe (8).

4. The rapid automatic rust removal equipment for construction steel pipes according to claim 1 is characterized by: A guide hole is provided at the bottom of the driving seat (3), and a guide rod (5) is inserted into the guide hole, while the end of the guide rod (5) is fixedly connected to the inner wall of the fixing frame (2).

5. The rapid automatic rust removal equipment for construction steel pipes according to claim 1 is characterized by: The end of the rust pipe (8) is inserted into a fixed internal seat (9), and the end of the internal seat (9) is fixedly connected to the driving shaft (10), while the end of the driving shaft (10) away from the internal seat (9) is fixed to the output shaft of the stepping motor (13) through a coupling.

6. The rapid automatic rust removal equipment for construction steel pipes according to claim 5 is characterized by: The stepper motor (13) drives the rust tube (8) to rotate via the drive shaft (10) and the inner seat (9), and six groups of force-bearing ribs (91) are evenly and fixedly arranged on the outer side of the inner seat (9), and the ends of the force-bearing ribs (91) are fixed to the rubber seat (92), and the rubber seat (92) is arranged on the inner wall of the rust tube (8).