A masterbatch screening device for PE foamed sheets
By designing a masterbatch screening device including a stirring leaf, a dust removal box and a removable screen, the problem of inaccurate screening and low efficiency in the prior art is solved, and efficient stirring and accurate screening of masterbatches are achieved.
Patent Information
- Application Number
- CN202421347947.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-13
AI Technical Summary
The existing masterbatch screening device has inaccurate screening, low efficiency, and large particles, which are not conducive to sufficient stirring during coloring, affecting efficiency.
A color masterbatch screening device for PE foamed sheets including a stirring leaf, a dust removal box and a removable screen is designed. The masterbatch is stirred and beaten by stirring the stirring leaves. The dust removal box is dust-removed and cooled during the stirring process, and is accurately screened through a removable screen.
It realizes efficient stirring and precise screening of color masterbatches, improves screening efficiency, and ensures sufficient stirring and precise separation of color masterbatches.
Smart Images

Figure CN222727095U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of screening devices, in particular to a masterbatch screening device for PE foaming plates. Background Art
[0002] PE foam board, also known as polyethylene foam board, is made of polyethylene as raw material and is foamed with carbon dioxide gas. It has a thickness of 1 mm to 20 mm, has excellent thermal stability and dimensional stability of products at high temperatures, has a suitable and soft surface, excellent microwave adaptability and degradability, excellent processability, and related properties can be adjusted according to product performance and use.
[0003] Masterbatch, also called color seed, is a new type of colorant for polymer materials. Masterbatch is mainly used in plastics. Masterbatch is composed of three basic elements: pigment or dye, carrier and additive, so its tinting power is higher than the pigment itself. When processing, a small amount of masterbatch is mixed with uncolored PE foam sheet to achieve the coloring resin or product with the designed pigment concentration. Before processing, the masterbatch particle size varies greatly, which is easy to cause inaccurate measurement during use and needs to be screened.
[0004] The current masterbatch screening device, due to the uneven size of the masterbatch, is easy to agglomerate at high temperature, and most of them are only screened by sieves, which is not accurate and the efficiency is too low. The masterbatch with larger particles is not conducive to its full stirring during coloring, affecting the efficiency. Therefore, we propose a masterbatch screening device for PE foam board. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0006] The utility model discloses a masterbatch screening device for PE foaming plates, comprising a support frame, a feeding plate is fixedly connected to the interior of the support frame, the upper end of the support frame is rotatably connected to a rotating frame via a hinge, an adjusting plate is rotatably connected to the outer side of the rotating frame, and the interior of the adjusting plate is bolted to the support frame, springs are symmetrically fixedly connected to the two sides of the rotating frame, the upper end of the spring is bolted to a screen box bottom frame, the upper part of the screen box bottom frame is fixedly connected to a screen box frame, the interior of the screen box frame is detachably connected to a screen, and the top of the screen box frame is rotatably connected to a material receiving plate via a hinge.
[0007] As a preferred technical solution of the utility model, a vibration motor is bolted to one side of the screen box frame, an adjustment frame is fixedly connected to the top of the screen box frame, and the inner side of the adjustment frame is bolted to the material receiving plate.
[0008] As a preferred technical solution of the utility model, a connecting rod is fixedly welded on the top of the support frame, a mixing box is fixedly installed inside the connecting rod, a driving motor is bolted to one side of the mixing box, an output end of the driving motor is connected to a mixing rod through the mixing box, and a mixing blade is fixedly welded on the outside of the mixing rod.
[0009] As a preferred technical solution of the utility model, a feed port is fixedly connected to one side of the mixing box, a discharge port is fixedly connected to one side of the mixing box, and a discharge bin door is arranged on the upper part of the discharge port.
[0010] As a preferred technical solution of the utility model, a hook is provided on the outer side of the mixing box, and a U-shaped column is fixedly connected to the top of the discharge bin door.
[0011] As a preferred technical solution of the utility model, a dust removal box is fixedly connected to the lower end of the mixing box, a dust outlet is opened at the lower end of the mixing box, a dust drawer is slidably connected to the interior of the dust removal box, and a dust removal fan is fixedly installed inside the dust removal box.
[0012] As a preferred technical solution of the utility model, a baffle is fixedly connected to one side of the screen box chassis, and a filter screen is arranged on one side of the dust drawer.
[0013] The beneficial effects of the utility model are:
[0014] 1. This kind of PE foam board masterbatch screening device can stir and break up the masterbatch particles by setting stirring blades, and then screen them;
[0015] 2. This kind of PE foam board masterbatch screening device can remove dust and cool down during the mixing process by setting a dust removal box, which is convenient for subsequent screening;
[0016] 3. The masterbatch screening device for PE foamed board can be replaced with screens of different specifications by setting a detachable screen, which is convenient to use; the utility model has a simple and reasonable structure, a novel design, simple and convenient operation, and high practical value. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0018] Figure 1 This is a three-dimensional diagram of a masterbatch screening device for PE foamed boards of the utility model;
[0019] Figure 2This is a schematic diagram of the structure of an adjustment plate of a masterbatch screening device for PE foamed boards of the utility model;
[0020] Figure 3 This is a schematic diagram of the screen box frame structure of a masterbatch screening device for PE foamed plates of the utility model;
[0021] Figure 4 This is a schematic diagram of the stirring rod structure of a masterbatch screening device for PE foamed plates of the utility model;
[0022] Figure 5 The utility model discloses a dust removal fan of a masterbatch screening device for PE foamed plates, and a structural schematic diagram.
[0023] In the figure: 1. Support frame; 2. Unloading plate; 3. Hinge; 4. Rotating frame; 5. Adjusting plate; 6. Spring; 7. Screen box bottom frame; 8. Screen box frame; 9. Screen; 10. Receiving plate; 11. Vibrating motor; 12. Adjusting frame; 13. Connecting rod; 14. Mixing box; 15. Driving motor; 16. Mixing rod; 17. Mixing blade; 18. Feed inlet; 19. Discharge outlet; 20. Discharge bin door; 21. Hook; 22. Dust removal box; 23. Dust outlet; 24. Dust drawer; 25. Dust removal fan; 26. Baffle; 27. Filter. DETAILED DESCRIPTION
[0024] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0025] Example: Figure 1-5 As shown, the utility model is a masterbatch screening device for PE foamed board, comprising a support frame 1, a feed plate 2 is fixedly connected to the inside of the support frame 1, the upper end of the support frame 1 is rotatably connected to a rotating frame 4 through a hinge 3, an adjusting plate 5 is rotatably connected to the outer side of the rotating frame 4, and the inside of the adjusting plate 5 is bolted to the support frame 1, springs 6 are symmetrically fixedly connected to the two sides of the rotating frame 4, the upper end of the spring 6 is bolted to a screen box bottom frame 7, the upper part of the screen box bottom frame 7 is fixedly connected to a screen box frame 8, the inside of the screen box frame 8 is detachably connected to a screen mesh 9, and the top of the screen box frame 8 is rotatably connected to a receiving plate 10 through a hinge.
[0026] Among them, a vibration motor 11 is bolted to one side of the screen box frame 8, an adjustment frame 12 is fixedly connected to the top of the screen box frame 8, and the inner side of the adjustment frame 12 is bolted to the material receiving plate 10. By setting the adjustment frame 12, the angle of the material receiving plate 10 can be adjusted through the adjustment frame 12, which is convenient for use.
[0027] Among them, a connecting rod 13 is fixedly welded on the top of the support frame 1, and a stirring box 14 is fixedly installed inside the connecting rod 13. A driving motor 15 is bolted to one side of the stirring box 14. The output end of the driving motor 15 passes through the stirring box 14 and is connected to a stirring rod 16 for transmission. A stirring blade 17 is fixedly welded on the outer side of the stirring rod 16. By setting the stirring rod 16, the masterbatch particles in the stirring box 14 can be stirred and dispersed.
[0028] Among them, a feed port 18 is fixedly connected to one side of the mixing box 14, a discharge port 19 is fixedly connected to one side of the mixing box 14, and a discharge bin door 20 is arranged on the upper part of the discharge port 19. By setting the discharge bin door 20, mixing and discharging are convenient.
[0029] Among them, a hook 21 is provided on the outside of the mixing box 14, and a U-shaped column is fixedly connected to the top of the discharge bin door 20. By setting the hook 21, the hook 21 can be used to limit the U-shaped column on the top of the discharge bin door 20 when the masterbatch particles are discharged, so as to facilitate the discharge.
[0030] Among them, the lower end of the mixing box 14 is fixedly connected to the dust removal box 22, and a dust outlet 23 is opened at the lower end of the mixing box 14. The interior of the dust removal box 22 is slidably connected to a dust drawer 24. The interior of the dust removal box 22 is fixedly installed with a dust removal fan 25. By setting the dust outlet 23, the dust generated during mixing falls into the dust drawer 24 through the dust outlet 23, which is convenient for handling dust debris.
[0031] Among them, a baffle 26 is fixedly connected to one side of the screen box bottom frame 7, and a filter screen 27 is arranged on one side of the dust drawer 24. By arranging the baffle 26, the masterbatch particles that have not passed through the screen can be easily discharged.
[0032] Working principle: When in use, put the masterbatch particles to be screened into the feed port 18, start the drive motor 15, drive the stirring rod 16 to rotate, drive the stirring blade 17 to stir and break up the masterbatch particles in the stirring box 14, start the dust removal fan 25, and the dust and debris generated during the stirring process are sucked into the dust discharge drawer 24 through the dust outlet 23 for collection. At the same time, the masterbatch particles in the stirring box 14 are heat-absorbed and cooled. After stirring, open the discharge bin door 20, and the discharge bin door 20 is opened through the hook 21. The silo door 20 is limited and fixed, and the vibration motor 11 is started. The mixed masterbatch particles fall onto the screen 9 through the receiving plate 10 for screening, and fall into the unloading plate 2 through the screen 9 for discharge. The masterbatch particles that do not pass through the screen 9 are discharged through the baffle 26 or returned to the mixing box 14 for secondary screening. When different specifications and sizes are required, the screen 9 can be disassembled and replaced, and the rotation angle of the screen box frame 8 can be adjusted by adjusting the angle of the rotating frame 4 through the adjusting plate 5, which is convenient for the screening work of the staff.
[0033] Finally, it should be noted that in the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0034] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0035] The above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A masterbatch screening device for PE foamed board, comprising a support frame (1), characterized in that: The support frame (1) is fixedly connected to a feed plate (2) inside, the upper end of the support frame (1) is rotatably connected to a rotating frame (4) via a hinge (3), the outer side of the rotating frame (4) is rotatably connected to an adjustment plate (5), and the inside of the adjustment plate (5) is bolted to the support frame (1), the two sides of the rotating frame (4) are symmetrically fixedly connected to springs (6), the upper ends of the springs (6) are bolted to a screen box bottom frame (7), the upper part of the screen box bottom frame (7) is fixedly connected to a screen box frame (8), the inside of the screen box frame (8) is detachably connected to a screen (9), and the top of the screen box frame (8) is rotatably connected to a material receiving plate (10) via a hinge.
2. A masterbatch screening device for PE foamed board according to claim 1, characterized in that: A vibration motor (11) is bolted to one side of the screen box frame (8), an adjustment frame (12) is fixedly connected to the top of the screen box frame (8), and the inner side of the adjustment frame (12) is bolted to the material receiving plate (10).
3. The masterbatch screening device for PE foamed board according to claim 1, characterized in that: A connecting rod (13) is fixedly welded to the top of the support frame (1), a stirring box (14) is fixedly installed inside the connecting rod (13), a driving motor (15) is bolted to one side of the stirring box (14), an output end of the driving motor (15) passes through the stirring box (14) and is transmission-connected to a stirring rod (16), and a stirring blade (17) is fixedly welded to the outer side of the stirring rod (16).
4. A masterbatch screening device for PE foamed board according to claim 3, characterized in that: A material inlet (18) is fixedly connected to one side of the mixing box (14), a material outlet (19) is fixedly connected to one side of the mixing box (14), and a material outlet bin door (20) is provided above the material outlet (19).
5. A masterbatch screening device for PE foamed board according to claim 4, characterized in that: A hook (21) is provided on the outside of the mixing box (14), and a U-shaped column is fixedly connected to the top of the discharge bin door (20).
6. The masterbatch screening device for PE foamed board according to claim 3, characterized in that: The lower end of the mixing box (14) is fixedly connected to a dust removal box (22), the lower end of the mixing box (14) is provided with a dust outlet (23), the interior of the dust removal box (22) is slidably connected to a dust removal drawer (24), and the interior of the dust removal box (22) is fixedly installed with a dust removal fan (25).
7. A masterbatch screening device for PE foamed board according to claim 6, characterized in that: A baffle (26) is fixedly connected to one side of the screen box bottom frame (7), and a filter screen (27) is provided on one side of the dust outlet drawer (24).