A multi-station tooling

By designing multi-station workpieces, using separate heating and cooling systems and water circulation systems, the problems of poor cooling and shaping effects and large water consumption in the production of traditional PVC plastic pipes are solved, and more efficient cooling and shaping and water resource utilization are achieved.

CN222727140UActive Publication Date: 2025-04-08JIANGSU ZHONGHAI PIPE IND DEV CO LTD
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Patent Information

Application Number
CN202421424179.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-04-08
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

During the production of traditional PVC plastic pipes, the cooling and cooling setting effect is poor, and the water consumption is large, which wastes water resources.

Method used

A multi-station workpiece is designed, using a separate heating and cooling system, and adding a water circulation system to achieve cooling shaping and water circulation through a spray box and a water pump to reduce water consumption.

Benefits of technology

It improves the effect of cooling and shaping, significantly saves water consumption, and improves water resource utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of pipeline production, and discloses a multi-station tooling, including a platform base, wherein two fixed pins are fixedly penetrated on the upper and lower sides of the inner wall of the platform base, and an electric thermal resistance wire is fixedly penetrated on the top of the fixed pins, and an inner core is sleeved on the bottom ends of the two fixed pins, and a heat insulation core is fixedly arranged on one side of the inner core, and a push motor is fixedly arranged on the inner wall of one side of the platform base, and a push wheel is fixedly arranged on the output end of the push motor, and a temperature control box is fixedly arranged in the middle of the top of the platform base, and a water pump is fixedly arranged on the other side of the top of the platform base, and a heat sink is fixedly arranged on the bottom end of the platform base. In the utility model, a processing equipment that is easy to position is proposed to solve the shortcomings existing in the prior art. The equipment separates the heating part from the cooling part, so that the mold cooling and shaping effect is better, and a water circulation device is added to save water.
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Description

Technical Field

[0001] The utility model relates to the field of pipeline production, in particular to a multi-station tooling. Background Art

[0002] PVC plastic is a multi-component plastic. Different additives can be added according to different uses. Due to different components, PVC products have different physical and mechanical properties and are used in different occasions. PVC plastic pipes account for a large proportion of plastic pipes.

[0003] During the production process, it needs to be cooled and shaped, but traditional machinery directly uses cold water to cool down through internal wiring and discharges it after cooling, which has poor cooling effect, high water consumption, and a great waste of water resources.

[0004] Therefore, the utility model provides a multi-station tooling to solve the problems raised in the above background technology. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a multi-station tooling. The heating and cooling systems of the equipment are separated, and a water circulation system is added to make up for the problems of poor cooling and molding and huge water consumption. At the same time, the cooling and molding effect is better and water resources are saved more.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multi-station tooling, including a platform base, a feeding port is fixedly provided on one side of the top of the platform base, a feeding funnel is fixedly provided on the top of the feeding port, two fixed pins are fixedly provided on the upper and lower sides of the inner wall of the platform base, electric thermal resistance wires are fixedly provided on the tops of the two fixed pins, inner cores are sleeved on the bottom ends of the two fixed pins, a heat insulation core is fixedly provided on one side of the inner core, an inner cavity is opened on one side of the platform base, a push motor is fixedly provided on the inner wall of one side of the platform base, a push wheel is fixedly provided on the output end of the push motor, a temperature control box is fixedly provided in the middle of the top of the platform base, a water pump is fixedly provided on the other side of the top of the platform base, a heat sink is fixedly provided on the bottom end of the platform base, a heat dissipation fan is fixedly provided on the inner bottom surface of the heat sink, a spray box is fixedly provided on one side of the platform base, a water injection port is fixedly provided on the lower end of one side of the spray box, a water storage tank is fixedly provided on the inner bottom surface of the spray box, and a water level scale is fixedly provided on the front end of the water storage tank;

[0007] Through the above technical solution, when the device is working, the raw material particles are poured into the feeding funnel, and then the mixer works to drive the stirring fan to rotate, so as to fully and evenly mix the raw materials and transport them downward, and then the pushing wheel rotates to transport them to the inner cavity. At this time, the temperature control box starts to work, and the electric heating resistance wire is energized for heating. After the electric heating resistance wire is heated, the heat is transferred to the inner core. After the raw material contacts the inner core, it begins to melt and is transported forward. After the water pump is running, the cold water in the water tank begins to pass through the water cooling pipe, the heat sink, and then the water pipe in the platform base to cool the inner core behind the insulation core, and at the same time, it is diverted to the upper and lower sprays in the spray box. The head starts to spray water for cooling. After the melted and shaped pipe passes through the inner core behind the insulation core, it is quickly cooled and shaped. After continuing to come out of the inner cavity, it reaches the spray box. The pipe continues to be transported forward through the conveying wheel. The water sprayed from the nozzle is sprayed on the pipe for further cooling. Then it flows into the water tank through the drainage slope for circulation. After the pipe is cooled, it is transmitted out of the spray box through the outlet, and then the next processing is carried out. When the equipment is working, the cold and hot are separated, the heat source is isolated, which greatly improves the cooling and shaping effect. At the same time, the water in the water tank is circulated internally through the water pump, which greatly saves water consumption and improves the utilization rate of water resources.

[0008] Furthermore, a glass observation window is fixedly provided at the front end of the spray box, and a cover is rotatably provided at the top end of the feeding funnel;

[0009] Through the above technical solution, the forming effect and spraying effect of the pipe after forming can be observed through the glass observation window, which is more convenient for inspection. The lid can be turned and closed to isolate the feed port from the outside world, prevent foreign matter from falling into the raw materials, improve the quality of pipe manufacturing, and save raw materials.

[0010] Furthermore, brackets are fixedly arranged on both sides of the inner wall of the feeding funnel, and a mixer is fixedly arranged at the bottom end of the bracket;

[0011] Through the above technical solution, the bracket is fastened to the inner wall of the feeding funnel, so that the mixer can run stably in the center, so that the raw materials can be mixed more fully. When the mixer is powered on, the stirring fan is driven to stir the raw materials, so that the raw materials can be mixed more fully, thereby improving the quality of pipeline production.

[0012] Furthermore, a stirring fan is fixedly provided at the output end of the mixer, and a box base is fixedly provided on the bottom surface of the spray box;

[0013] Through the above technical solution, the mixer is powered on to drive the mixing fan to stir the raw materials, so that the raw materials are more fully mixed and the quality of pipeline production is improved. The box base is fixed at the bottom of the spray box. The vibration of the spray box during operation and the weight of the water in the water tank are very large. The box base firmly supports the spray box, thereby improving the operating stability of the equipment.

[0014] Furthermore, an upper nozzle is fixedly provided on the top surface of the spray box, and a drainage slope is fixedly provided on the inner wall of one side of the spray box;

[0015] Through the above technical solution, the nozzle sprays water onto the water pipe to cool the pipe, which helps the pipe to cool and shape. After flowing out, the water falls on the drainage slope and then falls into the water tank along the drainage slope for recycling, which saves water resources and protects the environment.

[0016] Furthermore, a conveying wheel is fixedly arranged at the top of the drainage slope, and a lower nozzle is fixedly passed through the top of the drainage slope;

[0017] Through the above technical solution, after the initial cooling of the pipeline, it is attached to the conveying wheel, and the sliding wheel rolls to push the pipeline to slide forward, which is convenient for the pipeline to be pushed forward. The nozzle sprays water onto the water pipe to cool the pipeline, which helps the pipeline to cool and shape.

[0018] Furthermore, a water cooling pipe is fixedly provided through the inner wall of the other side of the platform base, and an outlet is fixedly provided at the upper end of one side of the spray box;

[0019] Through the above technical solution, the water pump draws cold water into the machine through the water-cooling pipe to cool the pipe, so that the pipe can be cooled and shaped faster. After spray cooling, the pipe is pushed out from the outlet to facilitate the next processing.

[0020] The utility model has the following beneficial effects:

[0021] 1. The utility model proposes a multi-station tooling. When the device is working, after the water pump is running, the cold water in the water tank begins to pass through the water-cooling pipe, the heat sink and then the water pipe in the platform base to cool the inner core behind the insulation core. At the same time, it is diverted to the upper and lower nozzles in the spray box to start spraying water for cooling. The melted and shaped pipe passes through the inner core behind the insulation core and is quickly cooled and shaped. When the equipment is working, the cold and hot are separated, the heat source is isolated, and the cooling and shaping effect is greatly improved.

[0022] 2. The utility model proposes a multi-station tooling. After the water pump is running, the cold water is transported to the upper and lower nozzles in the spray box, and water spraying begins to cool down. After the melted and shaped pipe passes through the inner core behind the insulation core, it is quickly cooled and shaped, and then comes out of the inner cavity to reach the spray box. The pipe continues to be transported forward through the conveying wheel. The water sprayed from the nozzle is sprayed on the pipe to further cool it down, and then flows into the water tank through the drainage slope for circulation. After the pipe is cooled, it is transmitted out of the spray box through the outlet, and then the next step of processing is carried out. The water in the water tank is circulated internally through the water pump, which greatly saves water consumption and improves the utilization rate of water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is an axonometric schematic diagram of the utility model;

[0024] Figure 2 It is a front view schematic diagram of the utility model;

[0025] Figure 3 It is a side view schematic diagram of the utility model;

[0026] Figure 4 It is a top view schematic diagram of the utility model;

[0027] Figure 5 It is a partial schematic diagram of the utility model.

[0028] Legend:

[0029] 1. Platform base; 2. Feeding port; 3. Inner cavity; 4. Stirring fan; 5. Feeding funnel; 6. Stirring machine; 7. Temperature control box; 8. Electric heating wire; 9. Water pump; 10. Water cooling pipe; 11. Spray box; 12. Upper nozzle; 13. Outlet; 14. Conveying wheel; 15. Water filling port; 16. Water storage tank; 17. Box base; 18. Drainage slope; 19. Cooling fan; 20. Heat sink; 21. Insulation core; 22. Fixing pin; 23. Cover; 24. Bracket; 25. Inner core; 26. Glass observation window; 27. Water level scale; 28. Lower nozzle; 29. ​​Push wheel; 30. Push motor. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Example 1

[0032] Reference Figure 1-5, an embodiment provided by the utility model: a multi-station tooling, including a platform base 1, a feeding port 2 is provided throughout the platform base 1, the raw material is poured into the feeding funnel 5, and is pushed into the feeding port 2 after being stirred by the stirring fan 4, and is pushed back into the inner cavity 3 for convenient heating and molding, a feeding funnel 5 is fixedly provided at the top of the feeding port 2, the raw material is poured into the feeding funnel 5, and is pushed into the feeding port 2 after being stirred by the stirring fan 4, and the machine is operated to improve the quality of the pipeline, two fixed pins 22 are fixedly provided on the upper and lower sides of the inner wall of the platform base 1, and the two fixed pins 22 are inserted into the platform base 1 to fix the inner core 25, which is convenient The raw material is melted and shaped, and the top of the two fixed pins 22 is penetrated and fixed with an electric heat resistance wire 8. After the temperature control box 7 works, the electric heat resistance wire 8 is heated, and the electric heat resistance wire 8 heats the inner core 25, which is convenient for the raw material to melt and improve the quality. The bottom of the two fixed pins 22 is sleeved with an inner core 25. After the inner core 25 is heated, the raw material is melted, which is convenient for the raw material to be shaped through the inner cavity 3. A heat insulation core 21 is fixedly arranged on one side of the inner core 25. After the inner core 25 is heated, the heat insulation core 21 isolates most of the temperature, which is convenient for the pipeline to cool and shape. An inner cavity 3 is opened on one side of the platform base 1. After the inner core 25 is heated, the raw material is melted and shaped at high temperature in the inner cavity 3, which is convenient for pipeline molding;

[0033] A push motor 30 is fixedly arranged on the inner wall of one side of the platform base 1. The push motor 30 drives the push wheel 29 to rotate and push the raw material to the inner cavity 3, which is convenient for hot melting of the raw material. A push wheel 29 is fixedly arranged on the output end of the push motor 30. The push motor 30 drives the push wheel 29 to rotate and push the raw material to the inner cavity 3, which is convenient for hot melting of the raw material. A temperature control box 7 is fixedly arranged in the middle of the top of the platform base 1. After the temperature control box 7 works, the temperature is accurately controlled, and the appropriate current is energized to the electric heating resistance wire 8, and the electric heating resistance wire 8 heats the inner core 25, which is convenient for the raw material. The material is melted and the quality is improved. A water pump 9 is fixedly arranged on the other side of the top of the platform base 1. After the water pump 9 is running, the cold water in the water tank 16 starts to pass through the water cooling pipe 10, the heat sink 20, and then the water cooling pipe 10 in the platform base 1 to cool the inner core 25 behind the heat insulation core 21. At the same time, it is diverted to the upper nozzle 12 and the lower nozzle 28 in the spray box 11 to start spraying water for cooling. The melted and shaped pipe passes through the inner core 25 behind the heat insulation core 21 and then quickly cools and shapes, which saves more water resources and improves cooling efficiency.

[0034] A heat sink 20 is fixedly arranged at the bottom of the platform base 1. After hot water passes through the heat sink 20 through the water-cooling pipe 10, the heat is poured into the heat sink 20 to improve the heat dissipation efficiency. A heat dissipation fan 19 is fixedly arranged on the inner bottom surface of the heat sink 20. The heat dissipation fan 19 blows out cold air through the heat sink 20 to improve the heat dissipation efficiency. A spray box 11 is fixedly arranged on one side of the platform base 1. After the pipeline is initially cooled, it enters the spray box 11 and sprays to dissipate heat, so that the pipeline cools and takes shape faster. A water injection port 15 is fixedly penetrated at the lower end of one side of the spray box 11. When the water volume in the water tank 16 is insufficient and affects the heat dissipation, cold water is injected through the faucet to make the water volume reach a suitable height, which is conducive to heat dissipation. A water tank 16 is fixedly arranged on the inner bottom surface of the spray box 11. After one circle of water circulation, the water flows into the water tank 16, which is convenient for the next circulation and saves water resources. A water level scale 27 is fixedly arranged at the front end of the water tank 16. After the machine has been running for a long time, part of the water will evaporate, affecting the heat dissipation. The remaining water volume can be checked through the water level scale 27 for convenient water addition.

[0035] A glass observation window 26 is fixedly provided at the front end of the spray box 11, through which the molding effect and the spraying effect of the pipeline can be observed after molding, which is more convenient for inspection. A cover 23 is rotatably provided on the top of the feeding funnel 5. The cover 23 is rotated and covered to isolate the feed port 2 from the outside world, prevent foreign matter from falling into the raw materials, improve the quality of pipeline production, and save raw materials.

[0036] Brackets 24 are fixedly arranged on both sides of the inner wall of the feeding funnel 5, and the brackets 24 are fastened to the inner wall of the feeding funnel 5, so that the mixer 6 can run stably in the center, so that the raw materials can be mixed more fully. The mixer 6 is fixedly arranged on the bottom end of the bracket 24. When the mixer 6 is powered on, it drives the stirring fan 4 to stir the raw materials, so that the raw materials are mixed more fully, thereby improving the quality of pipeline production.

[0037] A stirring fan 4 is fixedly provided at the output end of the mixer 6. When the mixer 6 is powered on, the stirring fan 4 is driven to stir the raw materials, so that the raw materials are more fully mixed and the quality of pipeline production is improved. A box base 17 is fixedly provided on the bottom surface of the spray box 11. The box base 17 is fixed to the bottom end of the spray box 11. The vibration of the spray box 11 during operation and the weight of the water in the water storage tank 16 are very large. The box base 17 firmly supports the spray box 11 to improve the operating stability of the equipment.

[0038] An upper nozzle 12 is fixedly provided on the top surface of the spray box 11. The upper nozzle 12 sprays water onto the water pipe to cool the pipe and help the pipe cool and shape. A drainage slope 18 is fixedly provided on the inner wall of one side of the spray box 11. After the water flows out, it falls on the drainage slope 18 and then falls into the water storage tank 16 for recycling, which saves water resources and protects the environment.

[0039] A conveying wheel 14 is fixedly provided at the top of the drainage slope 18. After the pipeline is initially cooled, it rolls against the conveying wheel 14 and pushes the pipeline to slide forward, making it convenient for the pipeline to be pushed forward. A lower nozzle 28 is fixed through the top of the drainage slope 18. The lower nozzle 28 sprays water onto the pipeline to cool the pipeline and help the pipeline to cool and shape.

[0040] A water cooling pipe 10 is fixedly provided on the inner wall on the other side of the platform base 1. The water pump 9 pumps cold water into the machine through the water cooling pipe 10 to cool the pipe, so that the pipe can be cooled and shaped faster. An outlet 13 is fixedly provided on the upper end of one side of the spray box 11. The pipe is pushed out from the outlet after spray cooling, which is convenient for the next processing.

[0041] Working principle: When the device is working, the raw material particles are poured into the feeding funnel 5, and then the mixer 6 works to drive the stirring fan 4 to rotate, so as to fully and evenly mix the raw materials and transport them downward, and then the push motor 30 drives the push wheel 29 to rotate, and pushes the raw materials to the inner cavity 3. At this time, the temperature control box 7 starts to work, and the electric heating resistance wire 8 is energized for heating. After the electric heating resistance wire 8 is heated, the heat is transferred to the inner core 25. After the raw material contacts the inner core 25, it begins to melt and is transported forward. After the water pump 9 is running, the cold water in the water tank 16 begins to pass through the water cooling pipe 10, the heat sink 20, and then the water cooling in the platform base 1. The pipe 10 cools the inner core 25 behind the insulation core 21, and at the same time, it is diverted to the upper nozzle 12 and the lower nozzle 28 in the spray box 11, and starts to spray water for cooling. The melted and shaped pipe passes through the inner core 25 behind the insulation core 21 and is quickly cooled and shaped. After continuing to come out of the inner cavity 3, it reaches the spray box 11. The pipe continues to be conveyed forward through the conveying wheel 14. The water sprayed by the upper nozzle 12 and the lower nozzle 28 is sprayed on the pipe to further cool it down, and then flows into the water storage tank 16 through the drainage slope 18 for circulation. After the pipe is cooled, it is transmitted out of the spray box 11 through the outlet 13, and then the next processing is carried out.

[0042] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A multi-station tooling, comprising a platform base (1), characterized in that: A feeding port (2) is fixedly provided on one side of the top of the platform base (1), a feeding funnel (5) is fixedly provided on the top of the feeding port (2), two fixed pins (22) are fixedly provided on the upper and lower sides of the inner wall of the platform base (1), electric heat resistance wires (8) are fixedly provided on the tops of the two fixed pins (22), an inner core (25) is sleeved on the bottom ends of the two fixed pins (22), a heat insulation core (21) is fixedly provided on one side of the inner core (25), and an inner cavity (3) is provided on one side of the platform base (1); A push motor (30) is fixedly arranged on the inner wall of one side of the platform base (1), and a push wheel (29) is fixedly arranged on the output end of the push motor (30). A temperature control box (7) is fixedly arranged in the middle of the top of the platform base (1), and a water pump (9) is fixedly arranged on the other side of the top of the platform base (1). A heat sink (20) is fixedly arranged at the bottom of the platform base (1), and a cooling fan (19) is fixedly arranged on the inner bottom surface of the heat sink (20). A spray box (11) is fixedly arranged on one side of the platform base (1), and a water injection port (15) is fixedly arranged at the lower end of one side of the spray box (11). A water storage tank (16) is fixedly arranged on the inner bottom surface of the spray box (11), and a water level scale (27) is fixedly arranged at the front end of the water storage tank (16).

2. A multi-station tooling according to claim 1, characterized in that: A glass observation window (26) is fixedly provided at the front end of the spray box (11), and a cover (23) is rotatably provided at the top end of the feeding funnel (5).

3. The multi-station tooling according to claim 1, characterized in that: Brackets (24) are fixedly arranged on both sides of the inner wall of the feeding funnel (5), and a stirrer (6) is fixedly arranged at the bottom end of the bracket (24).

4. A multi-station tooling according to claim 3, characterized in that: A stirring fan (4) is fixedly arranged at the output end of the stirrer (6), and a box base (17) is fixedly arranged at the bottom end of the spray box (11).

5. The multi-station tooling according to claim 1, characterized in that: An upper spray head (12) is fixedly sleeved on the inner top surface of the spray box (11), and a drainage slope (18) is fixedly arranged on the inner wall of one side of the spray box (11).

6. A multi-station tooling according to claim 5, characterized in that: A conveying wheel (14) is fixedly arranged at the top of the drainage slope (18), and a lower nozzle (28) is fixedly penetrated through the top of the drainage slope (18).

7. The multi-station tooling according to claim 1, characterized in that: A water cooling pipe (10) is fixedly provided through the inner wall of the other side of the platform base (1), and an outlet (13) is fixedly provided at the upper end of one side of the spray box (11).