Injection molding equipment convenient for cleaning impurities from injection mold

By designing an injection molding equipment with a flip mechanism and a hydraulic cylinder, the problem of difficulty in cleaning large-volume residues in the prior art is solved, and an efficient and safe cleaning effect is achieved.

CN222727198UActive Publication Date: 2025-04-08KUNSHAN GUANSHIYI ELECTRONIC TECH CO LTD

Patent Information

Application Number
CN202420859990.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-04-08
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

When existing injection molding equipment cleans up impurities generated by injection molds, it is difficult to effectively remove large volumes of residues, which can easily block or damage the vacuum cleaner device.

Method used

An injection molding device including a mold clamping chamber, a flip mechanism and a hydraulic cylinder is designed. The slide plate and support arm are driven by the hydraulic cylinder, and the slot and the moving mold are turned so that the cavity is facing downward, which facilitates the air jet to clean the residue and maintain the vertical limit of the moving mold through the electric push rod.

Benefits of technology

Effective cleaning of large-volume residues is achieved, blockage and damage problems are avoided, and the cleaning efficiency and safety of the equipment is improved.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222727198U_ABST
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Abstract

The utility model relates to the technical field of injection molding equipment, and specifically to an injection molding equipment that is convenient for cleaning impurities in an injection mold, comprising a base, a mold chamber is installed on the base, a flip mechanism is arranged in the mold chamber, the flip mechanism comprises a slide plate, the slide plate is slidably connected to the inner wall of the mold chamber, two arms are symmetrically arranged on the surface of the slide plate, the two arms are rotatably connected with a rotating rod, two ends of the rotating rods close to each other are fixedly connected with a slot, each of the slots is provided with a threaded clamp, and the slide plate is driven to drive the movable mold away from the fixed mold by controlling the contraction of a hydraulic cylinder, and the inner rod of the electric push rod is contracted to release the limit on the X-connecting plate, and the gear contacts and meshes with the meshing teeth on the side plate, and then the slot is flipped by the rotating rod, so that the movable mold is synchronously flipped to make the cavity face downward, so that the jet gun can automatically clean the residue, so that the residues such as broken materials fall into the waste trough for centralized collection.
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Description

Technical Field

[0001] The utility model relates to the technical field of injection molding equipment, in particular to an injection molding equipment which is convenient for cleaning impurities in an injection molding mold. Background Art

[0002] As we all know, injection molding is a method of producing industrial products. Products are usually made of rubber injection molding and plastic injection molding. The existing method of mold injection molding is usually completed by an injection molding machine. The injection molding machine is the main molding equipment that uses a plastic molding mold to make plastic products of various shapes from thermoplastics or thermosetting materials. Injection molding is achieved through an injection molding machine and a mold.

[0003] According to the Chinese patent publication number CN214448087U, the patent provides a high-efficiency injection mold with a dust removal function, including a processing box, a controller, a limit plate, a lower mold, a door frame, a first cylinder, a connecting piece, an upper mold and an injection nozzle. A processing chamber is arranged inside the processing box, the controller is installed at the front end of the processing box, the limit plate is located at the top left part of the processing box, the lower mold and the door frame are both installed at the top left part of the processing box, the dust suction device is turned on by the controller, and the dust suction device guides impurities into the dust suction device through the drop hole for collection. By setting up this equipment, it is convenient to clean and collect impurities generated by injection molding, saving a lot of manpower and time, and improving its practicality.

[0004] In the above technology, the dust collecting device can only collect fine particles such as dust, but the impurities generated by injection molding also include large-volume residues such as scraps and leftovers. Such large-volume residues are easy to block the dust collecting device and damage the blades inside the dust collecting device. In view of this, we propose an injection molding device that is easy to clean impurities in the injection mold. Utility Model Content

[0005] The utility model aims to provide an injection molding device which is convenient for cleaning impurities in injection molds, and solves the problem that large-volume residues such as scraps and leftovers are prone to blockage or even damage to dust collection devices.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] An injection molding device that is convenient for cleaning impurities from injection molds, comprises a base, a mold chamber is installed on the base, a flip mechanism is arranged in the mold chamber, the flip mechanism comprises a slide plate, the slide plate is slidably connected to the inner wall of the mold chamber, two arms are symmetrically installed on the surface of the slide plate, both arms are rotatably connected with rotating rods, both ends of the two rotating rods close to each other are fixedly connected with slots, each of the slots is provided with a threaded clamp, an X-connecting plate is symmetrically arranged and fixedly connected between the two slots, both ends of the two rotating rods away from each other movably penetrate the arms connected to themselves, and both are fixedly sleeved with gears, and an electric push rod is installed on the surface of the slide plate away from the arms.

[0008] Preferably, there are four electric push rods, the inner rods of the four electric push rods are movable through the slide plate, and the four electric push rods are respectively aligned with the four end points of the X-connecting plate.

[0009] Preferably, a movable mold is inserted between the inner walls of the two slots, each of the threaded clamps presses one side of the movable mold against the inner wall of the slot, and a fixed mold is installed on the side of the inner wall of the mold chamber away from the slide.

[0010] Preferably, the mold chamber is provided with an adjustment mechanism including a support plate, one end of which is fixedly connected to the inner wall of the mold chamber, the side wall of the support plate is fixedly connected to a side plate, the bottom of the side plate is fixedly connected to a stop arm, and the bottom of the side plate is provided with teeth.

[0011] Preferably, there are two adjusting mechanisms, both of which are installed in the mold clamping cabin, and the teeth in the two adjusting mechanisms are respectively meshed with two gears.

[0012] Preferably, a chassis is installed on one side of the outer wall of the mold chamber, a hydraulic cylinder is installed in the chassis, an inner rod of the hydraulic cylinder passes through the chassis and is fixedly connected to the slide plate, and storage holes corresponding to the electric push rods are opened on the chassis, and each of the electric push rods is respectively received in the corresponding storage hole.

[0013] Preferably, a control panel is installed on the other side of the outer wall of the mold chamber, a waste trough is provided on the top of the base, two guide plates are symmetrically installed on the inner wall of the waste trough, a jet gun is installed inside the waste trough, the waste trough is connected to the front side of the base and is equipped with a trough door, a discharge port is also provided on the front side of the waste trough, and the discharge port is connected to the top of the base.

[0014] By means of the above technical solution, the utility model provides an injection molding device that is convenient for cleaning impurities in the injection mold. It has at least the following beneficial effects:

[0015] (1) The utility model controls the hydraulic cylinder to retract, prompting the slide plate to drive the movable mold away from the fixed mold, retracting the inner rod of the electric push rod to release the limit on the X-connecting plate, and the gear contacts and meshes with the teeth on the side plate, and then drives the slot to flip through the rotating rod, so that the movable mold is synchronously flipped to make the cavity face downward, which is convenient for the air jet gun to automatically clean the residue, so that the residue such as broken materials falls into the waste trough for centralized collection.

[0016] (2) The utility model uses a hydraulic cylinder to push the slide plate to slide in the mold closing chamber. At the same time, the support arm drives the slot on the rotating rod to move synchronously. The gear rolls on the meshing teeth and drives the slot to flip, so that the movable mold is perpendicular to the base. At the same time, the gear moves out of engagement. The inner rod of the electric push rod is extended to contact the four end points of the X-connecting plate, so as to limit the movable mold to prevent the movable mold from shaking and flipping again during movement. The vertical limit of the movable mold can be always maintained, thereby prompting the movable mold to contact the fixed mold for mold closing and injection molding. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application:

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a structural schematic diagram of the base in the utility model;

[0020] Figure 3 It is a connection diagram of the mold chamber and the adjustment mechanism in the utility model;

[0021] Figure 4 It is a structural schematic diagram of the turning mechanism in the utility model;

[0022] Figure 5 It is a bottom axis view of the turning mechanism in the utility model.

[0023] In the figure: 1. base; 2. mold chamber; 3. flip mechanism; 31. slide plate; 32. support arm; 33. rotating rod; 34. slot; 35. threaded clamp; 36. X-connecting plate; 37. gear; 38. electric push rod; 4. adjustment mechanism; 41. support plate; 42. side plate; 43. stop arm; 44. gear; 5. chassis; 6. storage hole; 7. hydraulic cylinder; 8. control panel; 9. waste trough; 10. guide plate; 11. jet gun; 12. slot door; 13. discharge port. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Embodiment 1

[0026] See also Figure 1-5 The utility model provides an injection molding device that is convenient for cleaning impurities in an injection mold, including a base 1, a mold chamber 2 is installed on the base 1, the base 1 and the mold chamber 2 are used for a horizontal injection molding machine in the prior art, a flip mechanism 3 is arranged in the mold chamber 2, the flip mechanism 3 includes a slide plate 31, the slide plate 31 is slidably connected to the inner wall of the mold chamber 2, two arms 32 are symmetrically arranged on the surface of the slide plate 31, the two arms 32 are rotatably connected to a rotating rod 33, the two rotating rods 33 are fixedly connected to a slot 34 at one end close to each other, each slot 34 is provided with a threaded clamp 35, the threaded clamp 35 is rotatably connected to the slider in the form of a screw, and the slider is caused to slide on the inner wall of the slot 34 by the rotation of the screw, an X-connecting plate 36 is symmetrically arranged and fixedly connected between the two slots 34, the ends of the two rotating rods 33 that are away from each other respectively movably penetrate the arms 32 connected to themselves, and are fixedly sleeved with gears 37, and the surface of the side of the slide plate 31 away from the arms 32 An electric push rod 38 is installed, and there are four electric push rods 38. The inner rods of the four electric push rods 38 are all movable and penetrate the slide plate 31. The four electric push rods 38 are respectively aligned with the four end points of the X-connecting plate 36. The electric push rods 38 move with the slide plate 31, so they can limit or release the limit of the X-connecting plate 36. A movable mold is inserted between the inner walls of the two slots 34. Each threaded clamp 35 presses one side of the movable mold against the inner wall of the slot 34, and the inner wall of the mold chamber 2 is away from A fixed mold is installed on one side of the slide plate 31, and an adjusting mechanism 4 is provided in the mold chamber 2, including a support plate 41, one end of the support plate 41 is fixedly connected to the inner wall of the mold chamber 2, the side wall of the support plate 41 is fixedly connected to a side plate 42, the bottom of the side plate 42 is fixedly connected to a stop arm 43, and the bottom of the side plate 42 is provided with teeth 44. There are two adjusting mechanisms 4, both of which are installed in the mold chamber 2, and the teeth 44 in the two adjusting mechanisms 4 are respectively meshed with the two gears 37.

[0027] In this embodiment, the slide plate 31 is pushed by the hydraulic cylinder 7 to slide in the mold chamber 2. At the same time, the support arm 32 drives the slot 34 on the rotating rod 33 to move synchronously. The gear 37 rolls on the meshing teeth 44 and drives the slot 34 to flip 90 degrees, so that the movable mold is perpendicular to the base 1. At the same time, the gear 37 moves out of engagement, and the inner rod of the electric push rod 38 is extended to contact the four end points of the X-connecting plate 36 to always maintain the vertical limit of the movable mold.

[0028] Embodiment 2

[0029] See also Figure 1-5 On the basis of the first embodiment, the utility model provides a technical solution: preferably, a chassis 5 is installed on one side of the outer wall of the mold chamber 2, a hydraulic cylinder 7 is installed in the chassis 5, an inner rod of the hydraulic cylinder 7 passes through the chassis 5 and is fixedly connected with the slide plate 31, a storage hole 6 corresponding to the electric push rod 38 is opened on the chassis 5, and each electric push rod 38 is respectively received in the corresponding storage hole 6, a control panel 8 is installed on the other side of the outer wall of the mold chamber 2, and the control panel 8 uses numerical control program coding to control the operation of the load equipment of this case, a waste trough 9 is opened on the top of the base 1, and two guide plates 10 are symmetrically installed on the inner wall of the waste trough 9, and an air jet gun 11 is installed inside the waste trough 9, the waste trough 9 is connected to the front of the base 1 and is installed with a slot door 12, and the recycled scraps, scraps and other large-volume residues are cleaned by opening the slot door 12, and a discharge port 13 is also opened on the front of the waste trough 9, and the discharge port 13 is connected to the top of the base 1.

[0030] In this embodiment, by controlling the hydraulic cylinder 7 to retract, the slide plate 31 drives the movable mold away from the fixed mold, and the inner rod of the electric push rod 38 is retracted to release the limit on the X-connecting plate 36. The gear 37 contacts and engages with the teeth 44 on the side plate 42, and then drives the slot 34 to flip 90 degrees through the rotating rod 33, so that the movable mold is synchronously flipped 90 degrees so that the cavity faces downward, which is convenient for the air jet gun 11 to automatically clean the residue.

[0031] Working principle: the base 1 and the mold chamber 2 are used in the prior art horizontal injection molding machine, which belongs to the common horizontal injection molding machine components. The air jet gun 11 is used to spray the cavity of the movable mold, so as to blow off the large volume of residues such as scraps and scraps, so that the scraps and other residues fall into the waste trough 9. The guide plate 10 guides the scraps to roll down through its own inclined surface, which is convenient for centralized collection of the scraps, and the trough door 12 is opened later for centralized cleaning. After the cleaning is completed, the slide plate 31 is pushed by the hydraulic cylinder 7 to slide in the mold chamber 2, and the support arm 32 carries The slot 34 on the movable rotating rod 33 moves synchronously, the gear 37 rolls on the meshing teeth 44, and drives the slot 34 to flip 90 degrees, so that the movable mold is perpendicular to the base 1. At the same time, the gear 37 moves out of engagement, and the inner rod of the electric push rod 38 extends to contact the four end points of the X-connecting plate 36, so as to limit the movable mold to prevent it from shaking and flipping again during the movement process. The electric push rod 38 moves with the slide plate 31, so it can always keep the vertical limit of the movable mold, thereby prompting the movable mold to contact the fixed mold for mold closing. When the horizontal injection molding machine completes injection molding, the hydraulic The cylinder 7 contracts to drive the movable mold away from the fixed mold and stay above the discharge port 13. At this time, the material in the movable mold cavity falls off to the discharge port 13 and is discharged and recovered outside along the inner wall slope of the discharge port 13. The hydraulic cylinder 7 is controlled to contract again, causing the slide plate 31 to drive the movable mold to continue to move away from the fixed mold. When the gear 37 is suspended in front of the side plate 42, the inner rod of the electric push rod 38 is contracted to release the limit on the X-connecting plate 36, so that the hydraulic cylinder 7 is contracted again, causing the gear 37 to contact and mesh with the meshing teeth 44 on the side plate 42, and then through the rotation The rod 33 drives the slot 34 to flip 90 degrees, and the movable mold is synchronously flipped 90 degrees to make the cavity face downward, which is convenient for the jet gun 11 to automatically clean the residue. The stop arm 43 limits the gear 37 to prevent the gear 37 from excessive rotation and the slide plate 31 from excessive displacement. The threaded clamp 35 is connected to the slider by a screw rotation. The rotation of the screw causes the slider to slide on the inner wall of the slot 34, thereby clamping and fixing the movable mold. This is a relatively common technical means, so this case will not be described in detail. The threaded installation facilitates the disassembly and replacement of the movable mold.

[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0033] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An injection molding device for facilitating cleaning of impurities from an injection mold, comprising a base (1), characterized in that: A mold chamber (2) is installed on the base (1), and a turnover mechanism (3) is arranged in the mold chamber (2). The turnover mechanism (3) comprises a slide plate (31), and the slide plate (31) is slidably connected to the inner wall of the mold chamber (2). Two arms (32) are symmetrically arranged on the surface of the slide plate (31), and the two arms (32) are rotatably connected to a rotating rod (33). The ends of the two rotating rods (33) close to each other are fixedly connected to a slot (34), and each slot (34) is provided with a threaded clamp (35). An X-connecting plate (36) is symmetrically arranged and fixedly connected between the two slots (34). The ends of the two rotating rods (33) away from each other are respectively movably penetrated through the arms (32) connected to themselves, and are fixedly sleeved with gears (37). An electric push rod (38) is installed on the surface of the side of the slide plate (31) away from the arms (32).

2. The injection molding equipment for facilitating cleaning of impurities from injection molds according to claim 1, characterized in that: There are four electric push rods (38), the inner rods of the four electric push rods (38) all movably penetrate the slide plate (31), and the four electric push rods (38) are respectively aligned with the four end points of the X-connecting plate (36).

3. The injection molding equipment for facilitating cleaning of impurities from injection molds according to claim 2, characterized in that: A movable mold is inserted between the inner walls of the two slots (34), and each of the threaded clamps (35) presses one side of the movable mold against the inner wall of the slot (34). A fixed mold is installed on the side of the inner wall of the mold chamber (2) away from the slide plate (31).

4. The injection molding device for facilitating cleaning of impurities from injection molds according to claim 1, characterized in that: The mold chamber (2) is provided with an adjustment mechanism (4) comprising a support plate (41), one end of the support plate (41) being fixedly connected to the inner wall of the mold chamber (2), the side wall of the support plate (41) being fixedly connected to a side plate (42), the bottom of the side plate (42) being fixedly connected to a stop arm (43), and the bottom of the side plate (42) being provided with teeth (44).

5. The injection molding equipment for facilitating cleaning of impurities from injection molds according to claim 4, characterized in that: There are two adjusting mechanisms (4), both of which are installed in the mold chamber (2), and the teeth (44) in the two adjusting mechanisms (4) are respectively meshed with two gears (37).

6. The injection molding equipment for facilitating cleaning of impurities from injection molds according to claim 2, characterized in that: A machine box (5) is installed on one side of the outer wall of the mold chamber (2), a hydraulic cylinder (7) is installed in the machine box (5), an inner rod of the hydraulic cylinder (7) passes through the machine box (5) and is fixedly connected to the slide plate (31), and a storage hole (6) corresponding to the electric push rod (38) is opened on the machine box (5), and each of the electric push rods (38) is respectively stored in the corresponding storage hole (6).

7. The injection molding equipment for facilitating cleaning of impurities from injection molds according to claim 6, characterized in that: A control panel (8) is installed on the other side of the outer wall of the mold chamber (2); a waste trough (9) is provided on the top of the base (1); two guide plates (10) are symmetrically installed on the inner wall of the waste trough (9); a jet gun (11) is installed inside the waste trough (9); the waste trough (9) is connected to the front of the base (1) and is installed with a trough door (12); a discharge port (13) is also provided on the front of the waste trough (9); and the discharge port (13) is connected to the top of the base (1).

Citation Information

Patent Citations

  • Efficient injection mold with dust removal function

    CN214448087U

Cited By

  • Injection molding equipment convenient for cleaning impurities of injection mold

    CN121893461A