A thermoplastic material forming device for producing high-viscosity suction cups
By designing a thermoplastic material forming device for high viscosity suction cup production, the sliding blocks and threaded rods are driven by hydraulic cylinders, push rods and servo motors, automatic unloading and rapid mold release are achieved, solving the problem of excessively long mold cooling time in hot pressing, improving production efficiency and reducing scald risk.
Patent Information
- Application Number
- CN202421335005.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-12
AI Technical Summary
In the production process of high viscosity suction cups, hot pressing requires heating to a certain temperature to ensure the fluidity of the rubber, which requires cooling time during demoulding, which increases the risk of manual demoulding and is not conducive to improving production efficiency.
A thermoplastic material forming device for the production of high-viscosity suction cups is designed, including a bottom mold and a moving mold. A hydraulic cylinder is fixed at the upper end of the moving mold, and a forming bump and a movable cavity are provided at the upper end of the bottom mold. The sliding block and threaded rod are driven by a push rod and a servo motor to realize automatic unloading and rapid mold release.
Through automatic unloading operations, work efficiency is improved, the risk of manual operation is reduced, the possibility of scalding is reduced, and rapid mold release is achieved.
Smart Images

Figure CN222727379U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of thermoplastic molding devices for suction cups, in particular to a thermoplastic material molding device for producing high-viscosity suction cups. Background Art
[0002] During the production process of high-viscosity suction cups, thermoplastic rubber is often used as the main material. For the processing of such suction cups, hot pressing molds are often required for molding and hot pressing. Thermoplastic rubber is a special plastic material that softens and flows when heated, and hardens and maintains its shape after cooling. It has properties similar to thermosetting rubber, but can be reshaped after heating.
[0003] During the processing, since the hot pressing process needs to be heated to a certain temperature to ensure that the rubber has the corresponding fluidity, when demolding, manual demolding requires a certain cooling time to ensure safety, otherwise there will be a risk of hand burns. Therefore, it is necessary to design a mechanical demolding structure to ensure rapid demolding and improve safety. Utility Model Content
[0004] The utility model aims to solve the problems existing in the background technology and proposes a thermoplastic material forming device for producing high-viscosity suction cups.
[0005] The technical solution of the utility model is as follows: a thermoplastic material molding device for producing high-viscosity suction cups, comprising a bottom mold and a movable mold, the movable mold being arranged directly above the bottom mold, and a hydraulic cylinder being fixed to the upper end of the movable mold, a molding protrusion being arranged at the upper end of the bottom mold, and an active cavity being opened at the upper end of the bottom mold and corresponding to the molding protrusion, a piston plate being slidably connected in the active cavity, the upper end of the piston plate being fixed to the bottom of the molding protrusion, a molding cavity matching the molding protrusion being opened at the bottom of the movable mold, a push rod being arranged above the bottom mold, a side frame being fixed to the side wall of the upper end of the bottom mold, and the end of the push rod being slidably connected to the side frame.
[0006] Preferably, a sliding groove is provided in the side frame, a sliding block is slidably connected in the sliding groove, and the upper end of the sliding block is fixed to the bottom of the push rod.
[0007] Preferably, a threaded rod is rotatably connected in the sliding groove, the threaded rod passes through the sliding block and is threadedly connected to the sliding block, a servo motor is fixed to the end of the side frame, and the output end of the servo motor is fixed to the end of the threaded rod.
[0008] Preferably, a telescopic cylinder is fixed to the bottom of the movable chamber, and an output end of the telescopic cylinder is fixed to a piston plate.
[0009] Preferably, a through hole is provided at the center of the piston plate, an inner cavity communicating with the upper end of the through hole is provided in the molding protrusion, and exhaust holes are evenly provided between the inner cavity and the outer side wall of the molding protrusion.
[0010] Preferably, an inner core is fixed at the bottom of the movable mold, the molding cavity is opened at the bottom of the inner core, and a heating plate is fixed inside the inner core.
[0011] Compared with the prior art, the utility model has the following beneficial technical effects: after hot pressing, the forming protrusion is retracted into the bottom mold, and the sliding of the push rod can realize automatic unloading operation, which improves work efficiency and reduces the risk of scalding. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the front cutaway structure of the utility model;
[0013] Figure 2 This is a schematic diagram of the combined appearance structure of the bottom mold and the push rod of the utility model;
[0014] Figure 3 This is a schematic diagram of the push rod driving structure of the utility model.
[0015] Figure numerals: 1. bottom mold; 11. movable cavity; 12. telescopic cylinder; 13. piston plate; 14. perforation; 15. molding protrusion; 16. inner cavity; 17. exhaust hole; 2. movable mold; 21. inner core; 22. molding cavity; 23. heating plate; 3. side frame; 31. sliding groove; 32. sliding block; 33. threaded rod; 34. servo motor; 4. push rod; 5. hydraulic cylinder. DETAILED DESCRIPTION
[0016] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.
[0017] Example
[0018] like Figure 1-3 As shown, the utility model proposes a thermoplastic material molding device for producing high-viscosity suction cups, including a bottom mold 1 and a movable mold 2, the movable mold 2 is arranged directly above the bottom mold 1, and a hydraulic cylinder 5 is fixed to the upper end of the movable mold 2, a molding protrusion 15 is arranged at the upper end of the bottom mold 1, and an active cavity 11 is opened at the upper end of the bottom mold 1 and at a position corresponding to the molding protrusion 15, a piston plate 13 is slidably connected in the active cavity 11, and the upper end of the piston plate 13 is fixed to the bottom of the molding protrusion 15, a molding cavity 22 matching the molding protrusion 15 is opened at the bottom of the movable mold 2, a push rod 4 is arranged above the bottom mold 1, a side frame 3 is fixed to the upper side wall of the bottom mold 1, and the end of the push rod 4 is slidably connected to the side frame 3, an inner core 21 is fixed to the bottom of the movable mold 2, the molding cavity 22 is opened at the bottom of the inner core 21, and a heating plate 23 is fixed inside the inner core 21.
[0019] A sliding groove 31 is provided in the side frame 3, and a sliding block 32 is slidably connected in the sliding groove 31. The upper end of the sliding block 32 is fixed to the bottom of the push rod 4. A threaded rod 33 is rotatably connected in the sliding groove 31. The threaded rod 33 passes through the sliding block 32 and is threadedly connected to the sliding block 32. A servo motor 34 is fixed to the end of the side frame 3, and the output end of the servo motor 34 is fixed to the end of the threaded rod 33.
[0020] A telescopic cylinder 12 is fixed to the bottom of the movable chamber 11, and the output end of the telescopic cylinder 12 is fixed to the piston plate 13. A through hole 14 is opened at the center of the piston plate 13. An inner cavity 16 communicating with the upper end of the through hole 14 is opened in the molding protrusion 15, and exhaust holes 17 are evenly opened between the inner cavity 16 and the outer wall of the molding protrusion 15.
[0021] In this embodiment, the entire device is first connected to an external power supply, and then a specified weight of raw material is placed above the molding protrusion 15, and the molding protrusion 15 is made to enter the molding cavity 22 by pressing down the movable mold 2. At this time, the raw material is hot-pressed and molded. When demolding, the movable mold 2 is first reset, and then the molding protrusion 15 is driven by the telescopic cylinder 12 to move downward and enter the movable cavity 11, so that the push rod 4 can slide horizontally on the surface of the bottom mold 1. At this time, the output end of the servo motor 34 is driven to drive the threaded rod 33 Rotate, thereby driving the sliding block 32 to slide in the sliding groove 31, and finally driving the push rod 4 to slide above the bottom mold 1, pushing the finished suction cup out of the bottom mold 1, realizing the purpose of automatic unloading, without waiting time, and reducing the risk of scalding, and when the telescopic cylinder 12 drives the piston plate 13 to move downward, the gas in the active chamber 11 will enter the inner cavity 16 through the perforation 14, and finally be discharged through the exhaust hole 17. At this time, the gas will pass between the forming protrusion 15 and the finished suction cup, expand the finished suction cup to a certain extent, and facilitate the removal of the forming protrusion 15.
[0022] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.
Claims
1. A thermoplastic material molding device for producing high-viscosity suction cups, comprising a bottom mold (1) and a movable mold (2), characterized in that: The movable mold (2) is arranged directly above the bottom mold (1), and a hydraulic cylinder (5) is fixed on the upper end of the movable mold (2). A molding protrusion (15) is arranged on the upper end of the bottom mold (1). An active cavity (11) is provided at the upper end of the bottom mold (1) and at a position corresponding to the molding protrusion (15). A piston plate (13) is slidably connected in the active cavity (11). The upper end of the piston plate (13) is fixed to the bottom of the molding protrusion (15). A molding cavity (22) matching the molding protrusion (15) is provided at the bottom of the movable mold (2). A push rod (4) is arranged above the bottom mold (1). A side frame (3) is fixed to the upper side wall of the bottom mold (1), and the end of the push rod (4) is slidably connected to the side frame (3).
2. A thermoplastic material molding device for producing high-viscosity suction cups according to claim 1, characterized in that: A sliding groove (31) is provided in the side frame (3), a sliding block (32) is slidably connected in the sliding groove (31), and the upper end of the sliding block (32) is fixed to the bottom of the push rod (4).
3. A thermoplastic material forming device for producing high-viscosity suction cups according to claim 2, characterized in that: A threaded rod (33) is rotatably connected in the sliding groove (31), and the threaded rod (33) passes through the sliding block (32) and is threadedly connected to the sliding block (32). A servo motor (34) is fixed to the end of the side frame (3), and the output end of the servo motor (34) is fixed to the end of the threaded rod (33).
4. The thermoplastic material molding device for producing high-viscosity suction cups according to claim 1, characterized in that: A telescopic cylinder (12) is fixed at the bottom of the movable chamber (11), and an output end of the telescopic cylinder (12) is fixed on a piston plate (13).
5. A thermoplastic material forming device for producing high-viscosity suction cups according to claim 4, characterized in that: A through hole (14) is provided at the center of the piston plate (13), an inner cavity (16) communicating with the upper end of the through hole (14) is provided in the molding protrusion (15), and exhaust holes (17) are evenly provided between the inner cavity (16) and the outer side wall of the molding protrusion (15).
6. The thermoplastic material forming device for producing high-viscosity suction cups according to claim 1, characterized in that: An inner core (21) is fixed at the bottom of the movable mold (2), the molding cavity (22) is opened at the bottom of the inner core (21), and a heating plate (23) is fixed inside the inner core (21).