A parallel conveyor for battery plastic separators
By designing a parallel conveyor, using two belt conveyors and a gas pipe system, a single conveyor cannot meet the conveying needs of a large number of partitions and the drying treatment of partition scraps after washing, achieving efficient conveying and drying treatment, and improving recycling efficiency.
Patent Information
- Application Number
- CN202520410030.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2035-03-11
AI Technical Summary
During the recycling process of battery plastic partitions, a single conveyor cannot meet the transportation needs of large amounts of partitions for recycling, and the washed partition fragments cannot be dried, which requires additional processes.
A parallel conveyor is designed, including two belt conveyors, air pipes, transmission assembly, lower hopper and cover. Through a belt conveyor and air pipe system arranged in parallel, efficient transportation and drying of a large amount of partition fragments is achieved.
The conveying efficiency of large-scale partitions is improved, and the problem of drying waste plates after washing is solved, the processing time and process are reduced, and subsequent processing efficiency is improved.
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Figure CN222728788U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of battery plastic separator recycling, in particular to a parallel conveyor for battery plastic separators. Background Art
[0002] Battery plastic separators are a type of plastic product used to separate the positive and negative electrodes inside the battery. Common battery plastic separator materials include polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), etc. Battery separators are usually located between the positive and negative electrodes of the battery to prevent direct contact between the positive and negative electrodes and avoid short circuits. During the charging and discharging process of the battery, a chemical reaction will occur between the positive and negative electrodes. If there is no separator to isolate them, a short circuit may occur. After the battery reaches the end of its service life, it still has recycling value. The battery separator is one part of it. Some chemical substances remain on its surface that can be recycled, and the plastic material itself can also be recycled. It usually needs to go through processes such as crushing and cleaning. However, these processes require the use of corresponding conveyors for transportation. However, there are still the following disadvantages in actual use:
[0003] 1. When recycling battery plastic separators, due to their large size, they usually need to be simply crushed, then transported to the cleaning pool for cleaning, and then input to the crusher for secondary crushing. In this process, there are a lot of broken separator materials. However, these broken materials are usually processed in large quantities. At present, with the increase in recycling volume, conventional single conveyors cannot meet the transportation needs, and the transportation efficiency needs to be increased;
[0004] 2. Secondly, when the washed partition fragments are transported, there may still be a certain amount of moisture on their surface, which may affect the subsequent secondary crushing effect. However, if a drying step is added, it will affect the processing time and efficiency. Therefore, it is necessary to dry them as much as possible during the transportation process. Utility Model Content
[0005] The purpose of the utility model is to provide a parallel conveyor for battery plastic partitions. By arranging two belt conveyors, a cover, a flexible conveyor belt, a rubber ring strip, an air pipe, and a branch pipe, it solves the problem that a single conveyor cannot meet the transportation needs when a large number of partitions are recycled, and that the washed partition fragments cannot be dried when conveyed, requiring additional processes.
[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0007] The utility model is a parallel conveyor for battery plastic separators, comprising two belt conveyors, an air pipe, a transmission assembly, a lower hopper and a cover. The two belt conveyors are arranged in parallel in a side-by-side manner. The belt conveyors comprise two frames, two conveying rollers and a flexible conveying belt. Two conveying rollers are rotatably connected between the two frames. Two rubber rings are commonly sheathed outside the two conveying rollers. The flexible conveying belt is commonly sheathed outside the two rubber rings.
[0008] Each of the belt conveyors is covered with an inverted U-shaped cover, and a lower hopper is provided below the discharge of the two belt conveyors;
[0009] An air pipe is arranged between the two belt conveyors, and two rows of symmetrically distributed branch pipes are fixedly passed through the circumference of the air pipe, and each row of branch pipes passes through a frame adjacent to it and extends into the inner cavity of a flexible conveyor belt adjacent to it.
[0010] Furthermore, each belt conveyor also includes a support leg and a reinforcement plate. Two symmetrical support legs are fixed to the bottom of the two frames, and a reinforcement plate is fixed to the outside of all the support legs; an inclined lower hopper is fixed to the support legs below the discharge point of the two belt conveyors.
[0011] Furthermore, two symmetrical annular grooves are provided on the outer circumference of each of the conveying rollers, and the inner annular surface of the rubber ring strip is inserted into the annular groove, and the outer annular surface of the rubber ring strip exceeds the outer circumferential surface of the conveying roller.
[0012] Furthermore, a transmission assembly is provided on the side away from each other of the two belt conveyors, and the transmission assembly includes a motor fixed on the reinforcing plate and a pulley 1 fixed on the output shaft of the motor, and a pulley 2 is fixed on the end of a conveying roller near the feeding end of the belt conveyor, and the pulley 1 and the pulley 2 are located on the same side of the belt conveyor, and a linkage belt is commonly provided on the outside of the pulley 1 and the pulley 2.
[0013] Furthermore, equally spaced jacks are provided at the upper ends of the two racks, equally spaced plug posts are fixed on the two bottom surfaces of the cover, and the plug posts are inserted into the jacks below them.
[0014] Furthermore, triangular bars are fixed on the inner walls of the two vertical parts of the cover, and the inclined surfaces of the two triangular bars are arranged oppositely, the vertical right-angled surfaces of the triangular bars are fixed to the inner wall of the cover, and the horizontal right-angled surfaces of the triangular bars contact the upper surface of the flexible conveyor belt and remain horizontal.
[0015] Furthermore, the surface of the flexible conveyor belt is provided with equally spaced hollow holes, and the upper part of the branch pipe extending into the inner cavity of the flexible conveyor belt is penetrated and fixed with equally spaced air nozzles, and the number of the air nozzles corresponds to the number of hollow holes in a row, and the air outlet end of the air nozzle is facing the position of the hollow hole above it, and a connecting pipe is penetrated and fixed at one end of the air pipe away from the lower hopper.
[0016] The utility model has the following beneficial effects:
[0017] 1. The utility model solves the problem that a single conveyor cannot meet the transportation needs of a large number of partitions when recycling by setting up two belt conveyors; the two belt conveyors are set in parallel to transport a large number of partition crushed materials, and then the materials are discharged in a centralized manner through the lower hopper to enter the next water washing or crushing process, which effectively increases the transportation efficiency and meets the transportation needs of a large number of partition crushed materials.
[0018] 2. The utility model solves the problem that the washed partition board fragments cannot be dried during transportation and an additional process is required by arranging a belt conveyor, a cover, a flexible conveyor belt, a rubber ring strip, an air pipe and a branch pipe. When the partition board fragments are transported on the belt conveyor, a rubber ring strip is jointly sleeved outside the two conveyor rollers, and a fixed flexible conveyor belt is arranged outside the rubber ring strip. When the motor drives the conveyor roller to rotate, the flexible conveyor belt is operated under the action of the rubber ring strip. At this time, the partition board fragments are transported on the flexible conveyor belt, and at the same time, the air pipe is connected to an external air source through a connecting pipe, and compressed air is input into the air pipe, and then sprayed from the air nozzle on the branch pipe, through the hollow holes to blow toward the partition board fragments on the flexible conveyor belt, so that the partition board fragments can be blown dry, and the fragments can also be blown and turned on the flexible conveyor belt, but are blocked by the cover and will not fall out, so as to achieve rapid drying during transportation, greatly reduce processing time, and improve subsequent processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments are briefly introduced below.
[0020] Figure 1 A diagram of a parallel conveyor for battery plastic separators;
[0021] Figure 2 for Figure 1 Another structural diagram from another perspective;
[0022] Figure 3 This is the connection diagram of two belt conveyors and air pipes;
[0023] Figure 4 This is the structural diagram of the belt conveyor;
[0024] Figure 5 This is a structural diagram of the branch pipe on the side of the trachea extending into the flexible conveyor belt;
[0025] Figure 6 It is the structural diagram of the flexible conveyor belt;
[0026] Figure 7 It is the structural diagram of the transmission component;
[0027] Figure 8 This is a structural diagram of the trachea;
[0028] Fig. 9 This is a bottom view of the cover.
[0029] Reference numerals:
[0030] 1. Belt conveyor; 101. Frame; 1011. Socket; 102. Leg; 103. Reinforcement plate; 104. Flexible conveyor belt; 1041. Hollow hole; 105. Conveyor roller; 1051. Ring groove; 106. Rubber ring strip; 2. Air pipe; 201. Branch pipe; 2011. Air nozzle; 202. Connecting pipe; 3. Transmission assembly; 301. Motor; 302. Pulley 1; 303. Pulley 2; 304. Linkage belt; 4. Lower hopper; 5. Cover; 501. Triangle bar; 502. Plug column. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0032] See also Figure 1-9 As shown, the utility model is a parallel conveyor for battery plastic separators, comprising two belt conveyors 1, an air pipe 2, a transmission assembly 3, a lower hopper 4 and a cover 5. The two belt conveyors 1 are arranged in parallel in a side-by-side manner. The belt conveyor 1 comprises two frames 101, two conveying rollers 105 and a flexible conveying belt 104. The two frames 101 are rotatably connected with two conveying rollers 105. Two rubber ring strips 106 are commonly sleeved outside the two conveying rollers 105. The two rubber ring strips 106 are commonly sleeved outside the two rubber ring strips 106. The flexible conveying belt 104 is commonly sleeved outside;
[0033] Two symmetrical annular grooves 1051 are formed on the outer circumference of each conveying roller 105, and the inner annular surface of the rubber ring strip 106 is inserted into the annular groove 1051, and the outer annular surface of the rubber ring strip 106 exceeds the outer circumferential surface of the conveying roller 105;
[0034] The parallel arrangement of two belt conveyors 1 can increase the conveying efficiency and can simultaneously convey a large amount of partition plate fragments, which is convenient for use when a large amount of partition plates are recycled. Two frames 101 are used as carriers, and corresponding conveying rollers 105 are installed. The rotation of the two conveying rollers 105 can drive the flexible conveyor belt 104 to convey the partition plate fragments. A rubber ring strip 106 is arranged between the conveying roller 105 and the flexible conveyor belt 104 to increase the stability of the connection and avoid insufficient friction of the flexible conveyor belt 104. The rubber ring strip 106 is clamped in the ring groove 1051 to make the operation more stable and will not deviate.
[0035] Each belt conveyor 1 is covered with an inverted U-shaped cover 5, and a lower hopper 4 is provided below the discharge of the two belt conveyors 1;
[0036] The cover 5 can be set to protect the partition plate fragments during the conveying process, so that they will not fall outside the belt conveyor 1. The partition plate fragments conveyed by the two belt conveyors 1 are finally concentrated in the lower hopper 4 and guided to the outside.
[0037] An air pipe 2 is arranged between the two belt conveyors 1. Two rows of symmetrically distributed branch pipes 201 are fixedly passed through the circumference of the air pipe 2. Each row of branch pipes 201 passes through the adjacent frame 101 and extends into the inner cavity of the adjacent flexible conveyor belt 104.
[0038] Compressed air is input into the air pipe 2 and enters the branch pipe 201, and the branch pipe 201 extends into the inner cavity of the flexible conveyor belt 104 to assist in drying the subsequently transported partition board fragments.
[0039] Each belt conveyor 1 further includes a support leg 102 and a reinforcing plate 103. Two symmetrical support legs 102 are fixed to the bottom of the two frames 101, and a reinforcing plate 103 is fixed to the outside of all the support legs 102. An inclined lower hopper 4 is fixed to the support legs 102 below the discharge of the two belt conveyors 1.
[0040] The legs 102 are used to support the frame 101 , and a reinforcing plate 103 is installed outside the legs 102 for structural reinforcement. The legs 102 are also used to install the lower hopper 4 , and the reinforcing plate 103 can also be installed with a motor 301 for use.
[0041] A transmission assembly 3 is provided on the side away from each other of the two belt conveyors 1. The transmission assembly 3 includes a motor 301 fixed on the reinforcing plate 103 and a pulley 1 302 fixed on the output shaft of the motor 301. A pulley 2 303 is fixed on the end of a conveying roller 105 close to the feeding end of the belt conveyor 1. The pulley 1 302 and the pulley 2 303 are on the same side of the belt conveyor 1, and a linkage belt 304 is provided on the outside of the pulley 1 302 and the pulley 2 303.
[0042] When the belt conveyor 1 is working, the motor 301 works to drive the pulley 1 302 to rotate. Under the action of the linkage belt 304, the pulley 2 303 rotates accordingly, and the conveying roller 105 rotates accordingly, so that the flexible conveyor belt 104 operates and conveys.
[0043] The upper ends of the two racks 101 are provided with equally spaced plug holes 1011, and the two bottom surfaces of the cover 5 are fixed with equally spaced plug posts 502, and the plug posts 502 are inserted into the plug holes 1011 below them;
[0044] The cover 5 is arranged above the flexible conveyor belt 104 to prevent the partition fragments conveyed thereon from falling off. The cover 5 is inserted into the insertion hole 1011 through the insertion column 502 to maintain a certain connection with the frame 101 so that it will not deviate.
[0045] A triangular bar 501 is fixed on the inner wall of the two vertical parts of the cover 5, and the inclined surfaces of the two triangular bars 501 are arranged opposite to each other, the vertical right-angle surface of the triangular bar 501 is fixed to the inner wall of the cover 5, and the horizontal right-angle surface of the triangular bar 501 contacts the upper surface of the flexible conveyor belt 104 and keeps it horizontal;
[0046] The setting of the triangular bar 501 ensures that when the air nozzle 2011 on the branch pipe 201 blows up the crushed materials and then drops them, they will not get stuck in the gap between the frame 101 and the flexible conveyor belt 104. This ensures that after the crushed materials are blown up, they can slide along the inclined surface of the triangular bar 501 onto the flexible conveyor belt 104 without getting stuck.
[0047] The surface of the flexible conveyor belt 104 is provided with equally spaced hollow holes 1041, and the upper part of the branch pipe 201 extending into the inner cavity of the flexible conveyor belt 104 is fixed with equally spaced air nozzles 2011, and the number of the air nozzles 2011 corresponds to the number of a row of hollow holes 1041, and the air outlet end of the air nozzle 2011 faces the hollow hole 1041 above it, and the end of the air pipe 2 away from the lower hopper 4 is fixed with a connecting pipe 202;
[0048] The hollow hole 1041 is provided so that the air blown out from the air nozzle 2011 on the branch pipe 201 can pass through the flexible conveyor belt 104 and blow toward the partition fragments being transported above it, thereby drying them and removing moisture from the surface, thus facilitating drying during the transportation process and saving steps. The air pipe 2 is connected to an external air source via the connecting pipe 202.
[0049] The specific working principle of the utility model is as follows: first, two belt conveyors 1 are arranged in parallel, with two frames 101 as carriers, corresponding conveying rollers 105 are installed, rubber ring strips 106 are set outside the two conveying rollers 105, and a fixed flexible conveying belt 104 is set outside the rubber ring strips 106, and the rubber ring strips 106 are clamped in the ring groove 1051, so that the operation is more stable and does not deviate. Then the motor 301 works to drive the pulley 1 302 to rotate. Under the action of the linkage belt 304, the pulley 2 303 rotates, and the conveying roller 105 rotates accordingly, so that the flexible conveying belt 104 runs and conveys. When the partition plate fragments are in the belt When conveying on the flexible conveyor 1, the air pipe 2 is connected to the external air source through the connecting pipe 202, and compressed air is input into the air pipe 2, and then sprayed out from the air nozzle 2011 on the branch pipe 201, and blown through the hollow hole 1041 toward the partition crushed materials on the flexible conveyor belt 104, so as to dry the partition crushed materials. The crushed materials can also be blown and turned on the flexible conveyor belt 104, but are blocked by the cover 5 and will not fall out. The blown crushed materials can also slide along the inclined surface of the triangular bar 501 to the flexible conveyor belt 104, and no material jamming will occur. The partition crushed materials transported by the two belt conveyors 1 are finally concentrated in the lower hopper 4 and guided to the next process.
[0050] The above are only preferred embodiments of the present invention and do not limit the present invention. Any modification to the technical solutions recorded in the aforementioned embodiments and any equivalent replacement of some of the technical features therein, any modification, equivalent replacement, and improvement made are all within the protection scope of the present invention.
Claims
1. A parallel conveyor for battery plastic separators, comprising two belt conveyors (1), an air pipe (2), a transmission assembly (3), a lower hopper (4) and a cover (5), characterized in that: The two belt conveyors (1) are arranged in parallel in parallel, and the belt conveyors (1) comprise two frames (101), two conveying rollers (105) and a flexible conveying belt (104); the two frames (101) are rotatably connected to the two conveying rollers (105); the two conveying rollers (105) are commonly sleeved with two rubber rings (106) outside the two conveying rollers (105); and the two rubber rings (106) are commonly sleeved with a flexible conveying belt (104); An inverted U-shaped cover (5) is provided on the top of each of the belt conveyors (1), and a lower hopper (4) is provided below the discharge points of the two belt conveyors (1); An air pipe (2) is provided between the two belt conveyors (1), and two rows of symmetrically distributed branch pipes (201) are fixedly passed through the circumference of the air pipe (2), and each row of branch pipes (201) passes through a frame (101) adjacent thereto and extends into the inner cavity of a flexible conveyor belt (104) adjacent thereto.
2. The parallel conveyor for battery plastic separators according to claim 1, characterized in that: Each belt conveyor (1) further comprises a support leg (102) and a reinforcing plate (103); two symmetrical support legs (102) are fixed to the bottom of the two frames (101), and a reinforcing plate (103) is fixed to the outside of all the support legs (102); and an inclined lower hopper (4) is fixed to the support legs (102) below the discharge point of the two belt conveyors (1).
3. The parallel conveyor for battery plastic separators according to claim 2, characterized in that: Two symmetrical annular grooves (1051) are provided on the outer circumference of each conveying roller (105), and the inner annular surface of the rubber ring strip (106) is inserted into the annular groove (1051), and the outer annular surface of the rubber ring strip (106) exceeds the outer circumferential surface of the conveying roller (105).
4. The parallel conveyor for battery plastic separators according to claim 2, characterized in that: A transmission assembly (3) is provided on one side of the two belt conveyors (1) that are away from each other. The transmission assembly (3) comprises a motor (301) fixed on a reinforcing plate (103) and a pulley 1 (302) fixed on an output shaft of the motor (301). A pulley 2 (303) is fixed to the end of a conveying roller (105) close to the feeding end of the belt conveyor (1). The pulley 1 (302) and the pulley 2 (303) are located on the same side of the belt conveyor (1), and a linkage belt (304) is provided on the outside of the pulley 1 (302) and the pulley 2 (303).
5. The parallel conveyor for battery plastic separators according to claim 1, characterized in that: The upper ends of the two racks (101) are provided with equally spaced plug holes (1011), and the two bottom surfaces of the cover (5) are both fixed with equally spaced plug posts (502), and the plug posts (502) are inserted into the plug holes (1011) below them.
6. The parallel conveyor for battery plastic separators according to claim 1, characterized in that: Triangular bars (501) are fixed on the inner walls of the two vertical parts of the cover (5), and the inclined surfaces of the two triangular bars (501) are arranged opposite to each other, the vertical right-angled surfaces of the triangular bars (501) are fixed to the inner wall of the cover (5), and the horizontal right-angled surfaces of the triangular bars (501) contact the upper surface of the flexible conveyor belt (104) and remain horizontal.
7. The parallel conveyor for battery plastic separators according to claim 1, characterized in that: The surface of the flexible conveyor belt (104) is provided with hollow holes (1041) distributed at equal intervals, and the upper part of the branch pipe (201) extending into the inner cavity of the flexible conveyor belt (104) is penetrated and fixed with air nozzles (2011) distributed at equal intervals, and the number of the air nozzles (2011) corresponds to the number of a row of hollow holes (1041), and the air outlet end of the air nozzle (211) faces the hollow hole (1041) above it, and a connecting pipe (202) is penetrated and fixed at one end of the air pipe (2) away from the lower hopper (4).