A steel ring feeding device
By setting up multiple sets of steel rings on multiple stations of the loading rotary table, and using the rotation mechanism of the loading rotary table to achieve uninterrupted alternate loading of the steel ring, the problem of interruption of the loading steel ring caused by manual operation is solved, and the continuity and efficiency of the production line are improved.
Patent Information
- Application Number
- CN202421222899.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-05-31
AI Technical Summary
During the die casting process, the loading of steel wire relies on manual operations, which can easily cause the robot to stop material collection and affect the continuity and efficiency of the production line.
A steel ring feeding device is designed. By setting multiple groups of steel rings on multiple stations of the loading rotary table, and after the steel ring at the previous station is taken out, the feeding rotary table is rotated to drive the next station to move to the feeding level, thereby achieving uninterrupted alternate loading of the steel ring.
Ensure that the robot’s material collection level is always in a state of no shortage of materials, and ensure the continuity and production efficiency of the feeding process.
Smart Images

Figure CN222728943U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feeding devices, in particular to a steel ring feeding device. Background Art
[0002] In the process of die casting production, steel ring loading is required. At present, this process mainly relies on manual operation, that is, the staff needs to manually place the steel rings one by one on the picking position specially designed for the robot. Once the robot recognizes that there is a steel ring on the picking position, it will take it away for the subsequent die casting process.
[0003] However, if the staff is slightly negligent during the loading process, or is unable to replenish the steel rings in time for some reason, the robot may be unable to pick up the materials, thus forcing the entire loading process to come to a halt, which in turn has a serious impact on the operation of the entire production line and may even cause production delays and cost increases. Utility Model Content
[0004] The purpose of the utility model is to provide a steel ring feeding device, which can arrange multiple groups of steel rings on multiple stations of the feeding rotary table, and after the steel rings at the previous station are taken, rotate the feeding rotary table to drive the next station to move to the receiving position to realize uninterrupted alternating feeding of steel rings, thereby ensuring that the robot's taking position is always in a state of no shortage of materials, ensuring the continuity of the feeding process and production efficiency.
[0005] In order to achieve the above-mentioned purpose, the utility model provides a steel ring feeding device, comprising:
[0006] The feeding rotary table is provided with a plurality of workstations and is controlled to rotate so that the workstations rotate to the material receiving positions, and the material receiving holes are opened on the workstations;
[0007] A plurality of fixed frames, corresponding to the plurality of workstations one by one, the fixed frames being arranged on the corresponding workstations and used for feeding the plurality of steel rings;
[0008] A plurality of groups of material blocking mechanisms, corresponding one to one with the plurality of the fixing frames, the material blocking mechanisms being arranged on the feeding rotating platform, a group of the material blocking mechanisms being composed of at least two of the material blocking mechanisms, at least two of the material blocking mechanisms being distributed at intervals along the periphery of the corresponding fixing frames and cooperating with each other to block and limit the steel ring in the fixing frames;
[0009] The transfer mechanism is provided with a transfer platform which can reciprocate in the horizontal and vertical directions. The transfer platform is configured to be movable to a position below the material receiving position to receive the steel ring in the fixed frame and transfer the steel ring to the robot material taking position.
[0010] Optionally, the material blocking mechanism comprises:
[0011] A blocking cylinder is arranged beside a corresponding fixing frame;
[0012] A material blocking shovel, arranged on the blocking cylinder and connected to the movable end of the blocking cylinder;
[0013] The blocking cylinder cooperates with the material blocking shovel so that the material blocking shovel extends into the fixing frame to limit and block the steel ring.
[0014] Optionally, the transfer platform further includes:
[0015] A plurality of support platforms are distributed at intervals along the circumferential edge of the transfer platform, and support grooves are provided on the support platforms to support and limit the steel ring of the butt material;
[0016] The pneumatic clamp is arranged on the transfer platform and corresponds to the position of the protruding part of the steel ring, and is used for clamping the protruding part of the steel ring to correct the position of the steel ring.
[0017] Optionally, the feeding rotary table is driven by a cam divider, a servo motor or a stepper motor.
[0018] Optionally, the transfer mechanism further includes:
[0019] A transverse movement assembly is used to drive the transfer platform to move horizontally to a position below the material receiving position;
[0020] The lifting component is arranged below the transfer platform and is used to drive the transfer platform below the material receiving position to rise and fall so as to receive the steel ring in the fixed frame.
[0021] Optionally, the lifting assembly includes:
[0022] A bearing platform, which is arranged on the transverse moving assembly and can reciprocate horizontally along the transverse moving assembly;
[0023] A lifting cylinder is arranged below the carrying platform, and a movable end of the lifting cylinder passes through the carrying platform and extends upward to be connected with the transfer platform, so as to drive the transfer platform to move back and forth in a vertical direction.
[0024] Optionally, the traverse assembly comprises:
[0025] Two linear guide rails are respectively arranged on both sides of the bearing platform;
[0026] Two groups of transfer sliders are arranged on both sides of the bearing platform and correspond to the two linear guide rails one by one, and the transfer sliders are slidably arranged on the corresponding linear guide rails;
[0027] The transfer cylinder is used to drive the carrying platform to move back and forth in a horizontal direction.
[0028] The beneficial effect of the utility model is that by arranging multiple groups of steel rings on multiple stations of the loading rotary table, and after the steel rings at the previous station are picked up, the loading rotary table is rotated to drive the next station to move to the receiving position to realize uninterrupted alternating loading of steel rings, thereby ensuring that the robot's picking position is always in a state of no shortage of materials, ensuring the continuity of the loading process and production efficiency.
[0029] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 This is a schematic structural diagram of a steel ring feeding device shown in one embodiment of the utility model;
[0031] Figure 2 This is a schematic structural diagram of a material blocking mechanism of a steel ring feeding device shown in one embodiment of the utility model;
[0032] Figure 3 This is a schematic structural diagram of a transfer platform of a steel ring loading device shown in one embodiment of the utility model;
[0033] Figure 4 This is a schematic structural diagram of a transfer mechanism of a steel ring feeding device shown in one embodiment of the utility model;
[0034] In the figure: 1. feeding rotary table; 11. material receiving position; 12. material receiving hole; 13. cam divider; 2. fixed frame; 3. material blocking mechanism; 31. blocking cylinder; 32. material blocking shovel; 4. transfer mechanism; 41. transfer platform; 411. support platform; 4111. support groove; 412. pneumatic clamp; 42. transverse movement assembly; 421. linear guide rail; 422. transfer slider; 423. transfer cylinder; 43. lifting assembly; 431. load platform; 432. lifting cylinder; 5. operating table. DETAILED DESCRIPTION
[0035] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0036] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0037] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. In addition, the technical features involved in the different embodiments of the present utility model described below can be combined with each other as long as they do not conflict with each other.
[0038] See also Figure 1 A steel ring feeding device shown in a preferred embodiment of the present application includes a feeding rotary table 1, a plurality of fixed frames 2, a plurality of groups of material blocking mechanisms 3 and a transfer mechanism 4. The feeding rotary table 1 is provided with a plurality of workstations, and rotates in a controlled manner so that the workstations rotate to a material receiving position 11, and a material receiving hole 12 is provided on the workstations. The plurality of fixed frames 2 correspond one-to-one to the plurality of workstations, and the fixed frames 2 are arranged at the corresponding workstations and are used for feeding a plurality of steel rings. The plurality of groups of material blocking mechanisms 3 correspond one-to-one to the plurality of fixed frames 2, and the material blocking mechanisms 3 are arranged on the feeding rotary table 1, and a group of material blocking mechanisms 3 is composed of at least two material blocking mechanisms 3, and the at least two material blocking mechanisms 3 are distributed at intervals along the periphery of the corresponding fixed frames 2 and cooperate with each other to block and limit the steel rings in the fixed frames 2. The transfer mechanism 4 is provided with a transfer platform 41 which can reciprocate in horizontal and vertical directions. The transfer platform 41 is configured to be movable to a position below the material receiving position 11 to receive the steel ring in the fixed frame 2 and transfer the steel ring to the robot picking position.
[0039] According to the scheme of the embodiment of the utility model, multiple groups of steel rings are arranged on multiple workstations of the loading rotary table 1, and after the steel rings at the previous workstation are picked up, the loading rotary table 1 is rotated to drive the next workstation to move to the receiving position 11 to realize uninterrupted alternating loading of steel rings, thereby ensuring that the robot's picking position is always in a state of no shortage of materials, thereby ensuring the continuity of the loading process and production efficiency.
[0040] The following is a detailed description with specific embodiments:
[0041] The steel ring feeding device is provided with an operating table 5, on which a feeding rotating table 1, a plurality of fixed frames 2, a plurality of groups of material blocking mechanisms 3 and a transfer mechanism 4 are all provided. In this embodiment, three fixed frames 2 are provided, and correspondingly, there are three groups of material blocking mechanisms 3, and one group of material blocking mechanisms 3 is composed of two material blocking mechanisms 3. Emergency stop and start switches are provided on the operating table 5 to ensure that the feeding operation is correct.
[0042] See also Figure 2 The material blocking mechanism 3 includes a blocking cylinder 31 and a blocking shovel 32. The blocking cylinder 31 is arranged beside the corresponding fixed frame 2. The blocking shovel 32 is arranged on the blocking cylinder 31 and connected to the movable end of the blocking cylinder 31. The blocking cylinder 31 and the blocking shovel 32 cooperate to make the blocking shovel 32 extend into the fixed frame 2 to limit the steel ring. In the initial state, the blocking shovel 32 extends into the fixed frame 2, and a plurality of steel rings are manually placed in the fixed frame 2 for loading. At this time, the blocking shovel 32 can play the role of carrying the entire stack of steel rings. It should be noted that the blocking shovel 32 fits the surface of the loading rotary table 1. After the steel rings are loaded in the fixed frame 2, the transfer platform 41 moves horizontally to below the material receiving position 11 and rises in the vertical direction, so that the transfer platform 41 and the surface of the loading rotary table 1 differ by the height of one steel ring. In this way, the blocking cylinder 31 drives the blocking shovel 32 to withdraw, and the entire stack of steel rings falls along the receiving hole 12 to the transfer platform 41 without support. At this time, the second steel ring from the bottom to the top of the entire stack of steel rings is in a position flush with the surface of the feeding rotary table 1. Therefore, when the entire stack of steel rings falls, the blocking cylinder 31 drives the blocking shovel 32 to re-extend into the bottom of the second steel ring in the fixed frame 2 to support the entire stack of steel rings (the edge of the steel ring is chamfered to facilitate the insertion of the blocking shovel 32), and then the transfer platform 41 drives the fallen steel ring to descend and then moves horizontally back to the initial position of the robot picking position for the robot to pick up materials.
[0043] See also Figure 3 Specifically, the transfer platform 41 also includes a plurality of support platforms 411 and a pneumatic clamp 412. The plurality of support platforms 411 are circumferentially spaced along the edge of the transfer platform 41, and a support groove 4111 is provided on the support platform 411 for supporting and limiting the steel ring for the material. When the transfer platform 41 moves below the material receiving position 11 and is raised to a specified position, the steel ring in the fixed frame 2 will fall from the material receiving hole 12, so that the last steel ring at the bottom is sleeved on the support groove 4111 on the plurality of support platforms 411. The pneumatic clamp 412 is arranged on the transfer platform 41 and corresponds to the position of the protruding part of the steel ring, and is used to clamp the protruding part of the steel ring to correct the position of the steel ring. After the steel ring is sleeved on the plurality of support platforms 411, the pneumatic clamp 412 will clamp the protruding part on the steel ring so that the steel ring can be horizontally rotated to the specified position to achieve position correction, which is convenient for the subsequent robot to accurately pick up the material.
[0044] The feeding rotary table 1 is driven by a cam divider 13, a servo motor or a stepper motor. Figure 1 In this embodiment, a three-station cam divider 13 is used to drive the feeding rotary table 1.
[0045] See also Figure 4 The transfer mechanism also includes a transverse movement component 42 and a lifting component 43. The transverse movement component 42 is arranged on the operating table 5, and is used to drive the transfer platform 41 to move horizontally to the position below the material receiving position 11. The lifting component 43 is arranged below the transfer platform 41, and is used to drive the transfer platform 41 below the material receiving position 11 to rise and fall so as to receive the steel ring in the fixed frame 2. The lifting component 43 includes a bearing platform 431 and a lifting cylinder 432. The bearing platform 431 is arranged on the transverse movement component 42 and can move back and forth horizontally along the transverse movement component 42. The lifting cylinder 432 is arranged below the bearing platform 431, and the movable end of the lifting cylinder 432 extends upward through the bearing platform 431 and is connected to the transfer platform 41, and is used to drive the transfer platform 41 to move back and forth in the vertical direction. The transverse movement component 42 includes two linear guide rails 421, two sets of transfer sliders 422 and a transfer cylinder 423. The two linear guide rails 421 are arranged on the operating table 5 and are respectively arranged on both sides of the carrier 431. The two groups of transfer sliders 422 are arranged on both sides of the carrier 431 and correspond to the two linear guide rails 421 one by one. The transfer sliders 422 are slidably arranged on the corresponding linear guide rails 421. The transfer cylinder 423 is used to drive the carrier 431 to move back and forth in the horizontal direction. In this embodiment, a group of transfer sliders 422 is composed of two transfer sliders 422. When in use, the transfer cylinder 423 drives the carrier 431 together with the lifting assembly 43 and the transfer platform 41 thereon to move back and forth in the horizontal direction, and the lifting cylinder 432 drives the transfer platform 41 to move back and forth in the vertical direction under the connection support of the carrier 431.
[0046] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0047] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. A steel ring feeding device, characterized in that: include: The feeding rotary table is provided with a plurality of workstations and is controlled to rotate so that the workstations rotate to the material receiving positions, and the material receiving holes are opened on the workstations; A plurality of fixed frames, corresponding to the plurality of workstations one by one, the fixed frames being arranged on the corresponding workstations and used for feeding the plurality of steel rings; A plurality of groups of material blocking mechanisms, corresponding one to one with the plurality of the fixing frames, the material blocking mechanisms being arranged on the feeding rotating platform, a group of the material blocking mechanisms being composed of at least two of the material blocking mechanisms, at least two of the material blocking mechanisms being distributed at intervals along the periphery of the corresponding fixing frames and cooperating with each other to block and limit the steel ring in the fixing frames; The transfer mechanism is provided with a transfer platform which can reciprocate in the horizontal and vertical directions. The transfer platform is configured to be movable to a position below the material receiving position to receive the steel ring in the fixed frame and transfer the steel ring to the robot material taking position.
2. The steel ring feeding device according to claim 1, characterized in that: The material blocking mechanism comprises: A blocking cylinder is arranged beside a corresponding fixing frame; A material blocking shovel, arranged on the blocking cylinder and connected to the movable end of the blocking cylinder; The blocking cylinder cooperates with the material blocking shovel so that the material blocking shovel extends into the fixing frame to limit and block the steel ring.
3. The steel ring feeding device according to claim 2, characterized in that: The transfer platform also includes: A plurality of support platforms are distributed at intervals along the circumferential edge of the transfer platform, and support grooves are provided on the support platforms to support and limit the steel ring of the butt material; The pneumatic clamp is arranged on the transfer platform and corresponds to the position of the protruding part of the steel ring, and is used for clamping the protruding part of the steel ring to correct the position of the steel ring.
4. The steel ring feeding device according to claim 3, characterized in that: The feeding rotary table is driven by a cam divider, a servo motor or a stepping motor.
5. The steel ring feeding device according to claim 4, characterized in that: The transfer mechanism also includes: A transverse movement assembly is used to drive the transfer platform to move horizontally to a position below the material receiving position; The lifting component is arranged below the transfer platform and is used to drive the transfer platform below the material receiving position to rise and fall so as to receive the steel ring in the fixed frame.
6. The steel ring feeding device according to claim 5, characterized in that: The lifting assembly comprises: A bearing platform, which is arranged on the transverse moving assembly and can reciprocate horizontally along the transverse moving assembly; A lifting cylinder is arranged below the carrying platform, and a movable end of the lifting cylinder passes through the carrying platform and extends upward to be connected with the transfer platform, so as to drive the transfer platform to move back and forth in a vertical direction.
7. The steel ring feeding device according to claim 6, characterized in that: The traverse assembly comprises: Two linear guide rails are respectively arranged on both sides of the bearing platform; Two groups of transfer sliders are arranged on both sides of the bearing platform and correspond to the two linear guide rails one by one, and the transfer sliders are slidably arranged on the corresponding linear guide rails; The transfer cylinder is used to drive the carrying platform to move back and forth in a horizontal direction.