A fixed-length thread-breaking device for winding polyester yarn

By designing a polyester yarn fixed-length disconnection device including a winding mechanism and a tensioning mechanism, the problems of poor structural rationality and low degree of automation of the existing device are solved, and more efficient and more accurate yarn curling and disconnection processing are achieved.

CN222729176UActive Publication Date: 2025-04-08CHANGLE TIANSUO TEXTILE IND CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421565420.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-04-08
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

The existing fixed-length wire-breaking device for winding polyester yarn has poor structural rationality and low degree of automation, resulting in poor fixed-length wire-breaking effect. Moreover, the polyester yarn is easily deviated due to tool extrusion during the cutting process, which affects working efficiency.

Method used

A fixed-length wire-breaking device including a winding mechanism and a tensioning mechanism is designed. The winding mechanism drives the winding roller to wind through a dual-axis motor, and the transmission assembly ensures the rotation rate of the winding roller to be stable. The tensioning mechanism keeps the yarn tight through the line conveying assembly and the speed difference assembly to ensure that the yarn is in good position during cutting.

Benefits of technology

It improves the degree of automation of polyester yarn rolling and the accuracy of fixed-length breaking, reduces the positional deviation of the yarn during the cutting process, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222729176U_ABST
    Figure CN222729176U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of yarn winding, and discloses a fixed-length wire-breaking device for winding polyester yarn, comprising a base, a winding mechanism is arranged on the right side of the top of the base, a tensioning mechanism is arranged on the left side of the top of the base, the winding mechanism comprises a supporting assembly, a driving assembly and a transmission assembly, the supporting assembly is arranged on the right side of the top of the base, the driving assembly is arranged on the top of the base and located below the supporting assembly, and the transmission assembly is arranged on the rear side of the driving assembly. The fixed-length wire-breaking device for winding polyester yarn, through the winding mechanism, the staff only needs to start the double-axis motor to drive the outer ring of the upper winding roller to complete the winding of the polyester yarn, the operation is simple and convenient for the staff to use, the outer ring diameter of the transmission wheel one is larger than the outer ring diameter of the driving wheel one, so that the rotation speed of the transmission wheel one is lower than the rotation speed of the driving wheel one, so that the rotation rate of the winding roller is more stable, and the polyester yarn will not be misplaced during the winding process due to the winding roller rotating too fast.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of yarn winding, in particular to a fixed-length wire-breaking device for winding polyester yarns. Background Art

[0002] Polyester yarn refers to yarn spun from polyester as raw material. Polyester is a type of polymer fiber made by spinning, mostly referring to fibers produced from ethylene phthalate as raw material. The so-called "yarn" is actually a general term for "yarn" and "thread". In clothing materials science, it is defined as follows: "yarn" is a slender object with certain strength and linear density formed by arranging many short fibers or filaments in an approximately parallel state and twisting them axially; and "thread" is a strand formed by twisting two or more single yarns. Polyester yarn is a cloth-making material, usually used in clothing production. In order to facilitate transportation and storage during the production of polyester yarn, the polyester yarn needs to be rolled into a tube, and the polyester yarn needs to be cut at a fixed length during winding.

[0003] According to the "A fixed-length wire-breaking device for polyester yarn winding (publication number: CN217920851U; application number: 202221679406.3)" published on the patent website, the above application optimizes the problem that "the existing fixed-length wire-breaking device for polyester yarn winding has poor structural rationality, resulting in a low degree of coordination with the winding drum; the existing fixed-length wire-breaking device for polyester yarn winding has a low degree of automation, resulting in poor fixed-length wire-breaking effect". However, when the wire-breaking device in the above application is in use, it is impossible to fix the stress-bearing part of the polyester yarn, so that the polyester yarn will be squeezed by the tool during the cutting process and the position will be shifted. The tool needs to be pressed down multiple times to complete the cutting of the polyester yarn, affecting the working efficiency of the wire-breaking device. Utility Model Content

[0004] The utility model aims to provide a fixed-length thread-breaking device for winding polyester yarns, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above purpose, the utility model provides the following technical solution: a fixed-length wire-breaking device for winding polyester yarn, comprising a base, a winding mechanism is arranged on the right side of the top of the base, and a tensioning mechanism is arranged on the left side of the top of the base.

[0006] The winding mechanism includes a supporting assembly, a driving assembly and a transmission assembly. The supporting assembly is arranged on the right side of the top of the base, the driving assembly is arranged on the top of the base below the supporting assembly, and the transmission assembly is arranged on the rear side of the driving assembly.

[0007] The tensioning mechanism includes a line transmission component, a connecting component and a speed difference component. The line transmission component is arranged on the left side of the top of the base, the connecting component is arranged on the front side of the line transmission component, and the speed difference component is arranged on the rear side of the line transmission component.

[0008] Preferably, the support assembly includes a frame plate, the frame plate is fixedly connected to the right side of the top of the base, a rotating shaft 1 is rotatably connected inside the top of the frame plate, and a winding roller is fixedly connected to the outer ring of the rotating shaft 1.

[0009] Preferably, the driving assembly includes a dual-axis motor, which is fixedly connected to the top of the base and located inside the frame plate. The dual-axis motor has a rotating shaft fixedly connected to the front and rear sides, and the rotating shaft is rotatably connected to the front and rear sides of the frame plate.

[0010] Preferably, the transmission assembly includes a driving wheel 1, which is fixedly connected to the rear side of the rotating shaft, the outer ring of the driving wheel 1 is transmission-connected to a transmission belt 1, the top of the inner ring of the transmission belt 1 is transmission-connected to a driving wheel 1, and the driving wheel 1 is fixedly connected to the rear side of the rotating shaft 1.

[0011] Preferably, the line transmission assembly includes a fixed frame, which is fixedly connected to the left side of the top of the base, and a sleeve frame is fixedly connected to the top of the fixed frame. Line transmission rollers are rotatably connected to the upper and lower sides of the sleeve frame, and the inner ring of the line transmission roller is fixedly connected to a second rotating shaft, and the second rotating shaft is rotatably connected to the outer side of the sleeve frame. A meshing gear is fixedly connected to the front side of the second rotating shaft, and the meshing gears on the upper and lower sides are meshed with each other.

[0012] Preferably, the connecting component includes a second driving wheel, the second driving wheel is fixedly connected to the front side of the rotating shaft, the outer ring of the second driving wheel is transmission-connected to a second driving belt, the inner ring of the second driving belt is transmission-connected to a second driving wheel on the left side, the inner ring of the second driving wheel is fixedly connected to a support shaft, and the support shaft is fixedly connected to the front side of the meshing gear on the lower right side.

[0013] Preferably, the speed difference assembly includes a small roller, the small roller is fixedly connected to the rear side of the rotating shaft 2 at the lower right side, the outer ring of the small roller is transmission-connected to a transmission belt 3, the transmission belt 3 and the inner ring of the transmission belt 3 are transmission-connected to a large roller on the left side, the large roller is fixedly connected to the rear side of the rotating shaft 2 at the lower left side, and the outer ring diameter of the large roller is larger than the outer ring diameter of the small roller.

[0014] Compared with the prior art, the utility model provides a fixed-length wire-breaking device for winding polyester yarn, which has the following beneficial effects:

[0015] 1. The fixed-length wire-breaking device for winding polyester yarn has a winding mechanism that is set up. The staff only needs to start the double-axis motor to drive the outer ring of the upper winding roller to complete the winding of the polyester yarn. The operation is simple and convenient for the staff to use. The outer ring diameter of the transmission wheel 1 is larger than the outer ring diameter of the driving wheel 1, so that the rotation speed of the transmission wheel 1 is lower than the rotation speed of the driving wheel 1, so that the rotation rate of the winding roller is more stable, and the polyester yarn will not be dislocated during the winding process due to the winding roller rotating too fast.

[0016] 2. The fixed-length wire-breaking device for winding polyester yarn has a tensioning mechanism, and the wire feeding rollers on the left and right sides rotate by following the start-up of the dual-axis motor through the transmission of the wire feeding assembly. During the rotation of the left wire feeding roller, since the outer ring diameter of the large roller is slightly larger than the outer ring diameter of the small roller, the rotation rate of the left wire feeding roller is smaller than the rotation rate of the right wire feeding roller, so that the polyester yarn located between the left and right wire feeding rollers can be kept tensioned during the transmission process, so that the yarn will not be misplaced or offset when the cutting structure cuts the polyester yarn, which makes it easier for the cutting structure to cut and break the polyester yarn. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:

[0018] Figure 1 It is a front schematic diagram of the utility model;

[0019] Figure 2 It is the exploded diagram of the winding mechanism part structure;

[0020] Figure 3 It is the exploded diagram of the tensioning mechanism part;

[0021] Figure 4 It is a partial structural diagram of the tensioning mechanism.

[0022] In the figure: 1. winding mechanism; 11. supporting assembly; 1101. frame; 1102. rotating shaft 1; 1103. winding roller; 12. driving assembly; 1201. double-axis motor; 1202. rotating shaft; 13. transmission assembly; 1301. driving wheel 1; 1302. driving belt 1; 1303. driving wheel 1; 2. tensioning mechanism; 21. wire feeding assembly; 2101. fixing frame; 2102. sleeve frame; 2103. wire feeding roller; 2104. rotating shaft 2; 2105. meshing gear; 22. connecting assembly; 2201. driving wheel 2; 2202. driving belt 2; 2203. driving wheel 2; 2204. supporting shaft; 23. speed difference assembly; 2301. small roller; 2302. driving belt 3; 2303. large roller; 3. base. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] The utility model provides a technical solution:

[0026] Embodiment 1

[0027] Combination Figure 1 and Figure 2 A fixed-length thread-breaking device for winding polyester yarn comprises a base 3, a winding mechanism 1 is arranged on the right side of the top of the base 3, and a tensioning mechanism 2 is arranged on the left side of the top of the base 3.

[0028] The winding mechanism 1 includes a support assembly 11 , a drive assembly 12 and a transmission assembly 13 . The support assembly 11 is arranged on the top right side of the base 3 , the drive assembly 12 is arranged on the top of the base 3 below the support assembly 11 , and the transmission assembly 13 is arranged on the rear side of the drive assembly 12 .

[0029] The supporting assembly 11 comprises a frame plate 1101, which is fixedly connected to the right side of the top of the base 3; a rotating shaft 1102 is rotatably connected inside the top of the frame plate 1101; a winding roller 1103 is fixedly connected to the outer ring of the rotating shaft 1102; a driving assembly 12 comprises a dual-axis motor 1201, which is fixedly connected to the top of the base 3 and located inside the frame plate 1101; a rotating shaft 1202 is fixedly connected to the front and rear sides of the dual-axis motor 1201; the rotating shaft 1202 is rotatably connected to the front and rear sides of the frame plate 1101; a transmission assembly 13 comprises a driving wheel 1301, which is fixedly connected to the rear side of the rotating shaft 1202; a driving belt 1302 is transmission-connected to the outer ring of the driving wheel 1301; a driving wheel 1303 is transmission-connected to the top of the inner ring of the driving belt 1302; and the driving wheel 1303 is fixedly connected to the rear side of the rotating shaft 1102.

[0030] Furthermore: the staff only needs to start the dual-axis motor 1201 to drive the outer ring of the upper winding roller 1103 to complete the winding of the polyester yarn. The operation is simple and convenient for the staff to use. The outer ring diameter of the transmission wheel 1303 is larger than the outer ring diameter of the driving wheel 1301, so that the rotation speed of the transmission wheel 1303 is lower than the rotation speed of the driving wheel 1301, so that the rotation rate of the winding roller 1103 is more stable, and the polyester yarn will not be misplaced during the winding process due to the winding roller 1103 rotating too fast.

[0031] Embodiment 2

[0032] See also Figures 1 to 4 On the basis of Example 1, it is further obtained that the tensioning mechanism 2 includes a line transmission component 21, a connecting component 22 and a speed difference component 23, the line transmission component 21 is arranged on the left side of the top of the base 3, the connecting component 22 is arranged on the front side of the line transmission component 21, and the speed difference component 23 is arranged on the rear side of the line transmission component 21.

[0033] The wire transmission component 21 includes a fixed frame 2101, which is fixedly connected to the left side of the top of the base 3, and a sleeve frame 2102 is fixedly connected to the top of the fixed frame 2101. The sleeve frame 2102 is rotatably connected to wire transmission rollers 2103 on both sides. The inner ring of the wire transmission roller 2103 is fixedly connected to a second rotating shaft 2104, and the second rotating shaft 2104 is rotatably connected to the outer side of the sleeve frame 2102. The front side of the second rotating shaft 2104 is fixedly connected to a meshing gear 2105, and the meshing gears 2105 on the upper and lower sides are meshed with each other. The connecting component 22 includes a second driving wheel 2201, which is fixedly connected to the front side of the rotating shaft 1202, and the outer ring of the second driving wheel 2201 is connected to a second transmission belt 2202. The left side of the inner ring of the driving belt 2202 is connected to the driving wheel 2203, the inner ring of the driving wheel 2203 is fixedly connected to the support shaft 2204, the support shaft 2204 is fixedly connected to the front side of the meshing gear 2105 on the lower right side, the speed difference assembly 23 includes a small roller 2301, the small roller 2301 is fixedly connected to the rear side of the rotating shaft 2104 on the lower right side, the outer ring of the small roller 2301 is connected to the driving belt 3 2302, the driving belt 3 2302, the inner ring of the driving belt 3 2302 is connected to the large roller 2303 on the left side, the large roller 2303 is fixedly connected to the rear side of the rotating shaft 2 2104 on the lower left side, and the outer ring diameter of the large roller 2303 is larger than the outer ring diameter of the small roller 2301.

[0034] Furthermore: the wire delivery rollers 2103 on the left and right sides rotate by following the start-up of the dual-axis motor 1201 through the transmission of the wire delivery assembly 21, and during the rotation of the left wire delivery roller 2103, since the outer ring diameter of the large roller 2303 is slightly larger than the outer ring diameter of the small roller 2301, the rotation rate of the left wire delivery roller 2103 is smaller than the rotation rate of the right wire delivery roller 2103, so that the polyester yarn located between the left and right wire delivery rollers 2103 can be kept taut during the transmission process, so that the yarn will not be misplaced or offset when the cutting structure cuts the polyester yarn, which makes it easier for the cutting structure to cut the polyester yarn.

[0035] In actual operation, when the device is used, when the polyester yarn needs to be wound, the staff first fixes one end of the yarn to the outer ring of the winding roller 1103, and then only needs to start the double-axis motor 1201. The double-axis motor 1201 starts to drive the driving wheel 1301 to rotate through the rotating shaft 1202, and the driving wheel 1301 rotates through the transmission belt 1302 to drive the transmission wheel 1303 to rotate, and the transmission wheel 1303 rotates through the transmission belt 1302 to drive the transmission wheel 1303 to rotate, and the transmission wheel 1303 rotates to wind the polyester yarn fixed on the outside;

[0036] When the winding roller 1103 is winding the yarn, the driving wheel 2201 rotates along with the rotation shaft 1202, the driving wheel 2201 rotates through the transmission belt 2202 to drive the driving wheel 2203 to rotate, the driving wheel 2203 rotates through the support shaft 2204 to drive the wire feeding roller 2103 at the lower right side to rotate, the wire feeding roller 2103 at the lower right side rotates through the rotating shaft 2104 to drive the small roller 2301 to rotate, the small roller 2301 rotates through the transmission belt 3 2302 to drive the large roller 2303 to rotate in the same direction, the large roller 2303 rotates through the rotating shaft 2104 to drive the wire feeding roller 2103 at the lower left side to rotate, and the wire feeding rollers 2103 at the lower left and right sides rotate and rotate in the opposite direction through the meshing gears 2105 meshing with each other on the upper and lower sides, so that the wire feeding rollers 2103 at the upper and lower sides transmit the middle yarn to the right in the opposite direction;

[0037] When the polyester yarn wound on the outer ring of the winding roller 1103 reaches the standard and needs to be processed for broken wire, the staff first fixes the cutting structure at the top of the base 3 between the left and right wire feeding rollers 2103, so that the cutting structure can cut the wire segment between the left and right wire feeding rollers 2103 when working, and then starts the cutting device to complete the winding and broken wire processing of the polyester yarn.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A fixed-length thread-breaking device for winding polyester yarn, comprising a base (3), characterized in that: A winding mechanism (1) is provided on the right side of the top of the base (3), and a tensioning mechanism (2) is provided on the left side of the top of the base (3); The winding mechanism (1) comprises a supporting assembly (11), a driving assembly (12) and a transmission assembly (13); the supporting assembly (11) is arranged on the right side of the top of the base (3); the driving assembly (12) is arranged on the top of the base (3) and below the supporting assembly (11); and the transmission assembly (13) is arranged on the rear side of the driving assembly (12); The tensioning mechanism (2) comprises a wire transmission component (21), a connecting component (22) and a speed difference component (23); the wire transmission component (21) is arranged on the left side of the top of the base (3); the connecting component (22) is arranged on the front side of the wire transmission component (21); and the speed difference component (23) is arranged on the rear side of the wire transmission component (21).

2. A fixed-length wire-breaking device for winding polyester yarn according to claim 1, characterized in that: The support assembly (11) comprises a frame plate (1101), wherein the frame plate (1101) is fixedly connected to the right side of the top of the base (3), a rotating shaft (1102) is rotatably connected inside the top of the frame plate (1101), and a winding roller (1103) is fixedly connected to the outer ring of the rotating shaft (1102).

3. A fixed-length wire-breaking device for winding polyester yarn according to claim 1, characterized in that: The driving assembly (12) comprises a dual-axis motor (1201), the dual-axis motor (1201) being fixedly connected to the top of the base (3) and located inside the frame plate (1101), the dual-axis motor (1201) being fixedly connected to a rotating shaft (1202) on both the front and rear sides, and the rotating shaft (1202) being rotatably connected inside the front and rear sides of the frame plate (1101).

4. A fixed-length wire-breaking device for winding polyester yarn according to claim 1, characterized in that: The transmission assembly (13) comprises a driving wheel 1 (1301), wherein the driving wheel 1 (1301) is fixedly connected to the rear side of the rotating shaft (1202), the outer ring of the driving wheel 1 (1301) is transmission-connected to a transmission belt 1 (1302), the inner ring top of the transmission belt 1 (1302) is transmission-connected to a driving wheel 1 (1303), and the driving wheel 1 (1303) is fixedly connected to the rear side of the rotating shaft 1 (1102).

5. A fixed-length wire-breaking device for winding polyester yarn according to claim 1, characterized in that: The line transmission assembly (21) comprises a fixed frame (2101), wherein the fixed frame (2101) is fixedly connected to the left side of the top of the base (3), a sleeve frame (2102) is fixedly connected to the top of the fixed frame (2101), a line transmission roller (2103) is rotatably connected to the upper and lower sides of the sleeve frame (2102), the inner ring of the line transmission roller (2103) is fixedly connected to a second rotating shaft (2104), the second rotating shaft (2104) is rotatably connected to the outer side of the sleeve frame (2102), a meshing gear (2105) is fixedly connected to the front side of the second rotating shaft (2104), and the meshing gears (2105) on the upper and lower sides mesh with each other.

6. A fixed-length wire-breaking device for winding polyester yarn according to claim 1, characterized in that: The connecting assembly (22) comprises a second driving wheel (2201), wherein the second driving wheel (2201) is fixedly connected to the front side of the rotating shaft (1202), the outer ring of the second driving wheel (2201) is connected to a second driving belt (2202), the inner ring of the second driving belt (2202) is connected to a second driving wheel (2203) on the left side, the inner ring of the second driving wheel (2203) is fixedly connected to a support shaft (2204), and the support shaft (2204) is fixedly connected to the front side of the meshing gear (2105) on the lower right side.

7. A fixed-length wire-breaking device for winding polyester yarn according to claim 1, characterized in that: The speed difference assembly (23) comprises a small roller (2301), the small roller (2301) is fixedly connected to the rear side of the second rotating shaft (2104) at the lower right side, the outer ring of the small roller (2301) is transmission-connected to a transmission belt (2302), the transmission belt (2302), the inner ring of the transmission belt (2302) is transmission-connected to a large roller (2303) at the left side, the large roller (2303) is fixedly connected to the rear side of the second rotating shaft (2104) at the lower left side, and the outer ring diameter of the large roller (2303) is larger than the outer ring diameter of the small roller (2301).

Citation Information

Patent Citations

  • Fixed-length yarn breaking device for polyester yarn winding

    CN217920851U