A fully automatic intelligent winding machine with high working efficiency

Abstract

The utility model discloses a fully automatic intelligent winding machine with high working efficiency, comprising a workbench, a first motor is fixedly connected to the bottom of the inner cavity of the workbench, a driving gear is fixedly connected to the output end of the first motor, a rotating rod is movably connected to the left side of the bottom of the inner cavity of the workbench through a bearing, a driven gear is fixedly connected to the surface of the rotating rod, and the driven gear is meshed with the driving gear. The utility model starts the first motor, the first motor drives the driving gear to rotate, the driving gear drives the driven gear to rotate, the driven gear drives the rotating rod to rotate, the rotating rod drives the turntable to rotate, the turntable drives the limit sleeve to rotate, the limit sleeve drives the take-up roller to rotate, so that the wire harness can be wound, the electric push rod drives the connecting block to move, and the connecting block drives the mounting frame to move, so that the tension of the tightening wheel can be adjusted, thereby improving the stability of the wire harness during winding.

Description

Technical Field

[0001] The utility model relates to the technical field of full-automatic intelligent winding machines, in particular to a full-automatic intelligent winding machine with high working efficiency. Background Art

[0002] A fully automatic winding machine is a machine that winds linear objects onto specific workpieces. It is a newly developed machine type that uses a programmable controller as the control core of the equipment, and cooperates with a manipulator, pneumatic control components and execution accessories to complete functions such as automatic wire arrangement, automatic foot winding, automatic wire cutting, and automatic loading and unloading of skeletons. This type of machine has extremely high production efficiency and greatly reduces dependence on manual labor.

[0003] For example, the Chinese utility model provides "a winding machine capable of changing the diameter", and its announcement number is: CN210824860U, which includes a winding machine, the winding machine is provided with a bracket, a platform is provided on the bracket, a motor box is provided on one side of the platform, an on switch and an off switch are provided on the motor box, the motor box is connected to a transmission shaft and a turntable, an adjustable fixed frame is provided on the turntable, a guide rail is provided on the other side of the platform, a movable frame is provided on the guide rail, the movable frame can move on the guide rail, the movable frame is connected to the transmission shaft and the turntable, an adjustable fixed frame is provided on the turntable, corresponding to the setting on one side of the motor box, the movable frame is provided with a clamp connected to the guide rail, a support rod is provided on the platform, a wire rack is provided on the support rod, the adjustable fixed frame can be suitable for winding rings of different diameters by changing the protruding length of the top rod, and then the movable frame is moved to adapt to winding rings of different lengths, thereby realizing a winding machine with extremely strong applicability.

[0004] In the process of realizing the utility model, the inventors found that there are at least the following problems in the technology: the winding machine in the above patent does not have the function of adjusting the tension of the wire during use, resulting in poor stability during the winding process. At the same time, it is unable to guide the cable for winding, which reduces the uniformity of winding. For this reason, we propose a fully automatic intelligent winding machine with high working efficiency. Utility Model Content

[0005] The purpose of the utility model is to provide a fully automatic intelligent winding machine with high working efficiency, which has the advantage of improving the cable winding effect and solves the problem that the winding machine has no function of adjusting the tension of the wire during use, resulting in poor stability during the winding process and the cable cannot be guided for winding, thereby reducing the uniformity of the winding.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic intelligent winding machine with high working efficiency, comprising a workbench, a first motor is fixedly connected to the bottom of the inner cavity of the workbench, a driving gear is fixedly connected to the output end of the first motor, a rotating rod is movably connected to the left side of the bottom of the inner cavity of the workbench through a bearing, a driven gear is fixedly connected to the surface of the rotating rod, the driven gear is meshed with the driving gear, the top of the rotating rod passes through the inner cavity of the workbench and extends to the top of the workbench, a turntable is fixedly connected to the top of the rotating rod, a limited sleeve is fixedly connected to the top of the limit sleeve, a take-up roller is arranged on the top of the limit sleeve, an electric push rod is fixedly connected to the top of the inner cavity of the workbench, a connecting block is fixedly connected to the surface of the electric push rod, the top of the connecting block passes through the inner cavity of the workbench and extends to the outside of the workbench, the top of the connecting block is fixedly connected to a mounting frame, the top of the mounting frame is fixedly connected to a second motor, a screw is fixedly connected to the output end of the second motor, a threaded rod is threadedly connected to the surface of the screw rod, and a tightening wheel is fixedly connected to the left side of the threaded sleeve.

[0007] Preferably, a fixing seat is fixedly connected to the right side of the top of the workbench, and a sleeve rod is fixedly connected to the top of the fixing seat.

[0008] Preferably, a limiting groove is provided on the top of the limiting sleeve, a limiting block is fixedly connected to the bottom of the surface of the take-up roller, and one side of the limiting block extends to the inner cavity of the limiting groove.

[0009] Preferably, an inspection plate is provided on the surface of the workbench, and fasteners are provided at the four corners of the surface of the inspection plate.

[0010] Preferably, the four corners of the bottom of the workbench are fixedly connected with support columns, and the bottom of the support columns is fixedly connected with a cushion block.

[0011] Preferably, a sliding groove is provided on the surface of the mounting frame, a sliding block is fixedly connected to the right side of the threaded sleeve, and the sliding block is slidably connected to the sliding groove.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] 1. The utility model starts the first motor, the first motor drives the driving gear to rotate, the driving gear drives the driven gear to rotate, the driven gear drives the rotating rod to rotate, the rotating rod drives the rotating disk to rotate, the rotating disk drives the limiting sleeve to rotate, the limiting sleeve drives the wire-receiving roller to rotate, so that the wire harness can be wound, the electric push rod drives the connecting block to move, the connecting block drives the mounting frame to move, so that the tension of the take-up wheel can be adjusted, and the stability of the wire harness during winding is improved.

[0014] 2. The utility model starts the second motor, the second motor drives the screw rod to rotate, the screw rod drives the threaded sleeve to move, the threaded sleeve drives the tightening wheel to move, and the tightening wheel realizes vertical movement under the action of the limit block. During the movement, the wire harness moves up and down on the surface of the tightening wheel, thereby improving the uniformity of the wire harness winding process and improving the winding effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a left-side stereoscopic schematic diagram of the structure of the utility model;

[0017] Figure 3 It is a cross-sectional schematic diagram of the internal structure of the workbench of the utility model.

[0018] In the figure: 1. workbench; 2. first motor; 3. driving gear; 4. rotating rod; 5. driven gear; 6. turntable; 7. limiting sleeve; 8. take-up roller; 9. electric push rod; 10. connecting block; 11. mounting frame; 12. second motor; 13. screw rod; 14. threaded sleeve; 15. tightening wheel; 16. fixing seat; 17. sleeve rod; 18. limiting groove; 19. limiting block; 20. inspection plate; 21. support column; 22. slide groove; 23. slider. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Embodiment 1:

[0020] See also Figure 3In order to facilitate the winding of the wire harness, the present embodiment provides the following technical solutions, which specifically disclose: a workbench 1 is included, a fixing seat 16 is fixedly connected to the right side of the top of the workbench 1, a sleeve rod 17 is fixedly connected to the top of the fixing seat 16, and the wire harness to be wound can be placed by the fixing seat 16 and the sleeve rod 17, so as to facilitate the winding work; an inspection plate 20 is provided on the surface of the workbench 1, and fasteners are provided at the four corners of the surface of the inspection plate 20, and the internal structure of the workbench 1 can be inspected by the inspection plate 20 and the fasteners, so as to achieve the purpose of convenient maintenance; the four corners of the bottom of the workbench 1 are fixedly connected to support columns 21, and the bottom of the support column 21 is fixedly connected to a pad, and the workbench 1 is supported by the support column 21 to ensure the overall stability of the device, A first motor 2 is fixedly connected to the bottom of the inner cavity of the workbench 1, and a driving gear 3 is fixedly connected to the output end of the first motor 2. A rotating rod 4 is movably connected to the left side of the bottom of the inner cavity of the workbench 1 through a bearing. A driven gear 5 is fixedly connected to the surface of the rotating rod 4, and the driven gear 5 is meshed with the driving gear 3. The top of the rotating rod 4 passes through the inner cavity of the workbench 1 and extends to the top of the workbench 1. A turntable 6 is fixedly connected to the top of the rotating rod 4, and a limiting sleeve 7 is fixedly connected to the top of the turntable 6. A limiting groove 18 is provided on the top of the limiting sleeve 7. A limiting block 19 is fixedly connected to the bottom of the surface of the take-up roller 8, and one side of the limiting block 19 extends to the inner cavity of the limiting groove 18. The take-up roller 8 can be installed and positioned through the limiting block 19, which facilitates the disassembly and replacement of the take-up roller 8. A take-up roller 8 is arranged on the top of the limiting sleeve 7. Embodiment 2:

[0021] See also Figure 1 and Figure 2 In order to facilitate the tensioning of the wire harness and improve the uniformity of winding, the present embodiment provides the following technical solutions, which specifically disclose: an electric push rod 9 is fixedly connected to the top of the inner cavity of the workbench 1, and a connecting block 10 is fixedly connected to the surface of the electric push rod 9. The top of the connecting block 10 passes through the inner cavity of the workbench 1 and extends to the outside of the workbench 1. A mounting frame 11 is fixedly connected to the top of the connecting block 10. A slide groove 22 is provided on the surface of the mounting frame 11. A slider 23 is fixedly connected to the right side of the threaded sleeve 14. The slider 23 and the slide groove 22 are slidably connected. The threaded sleeve 14 can be limited by the slide groove 22 and the slider 23, thereby ensuring the stability of the threaded sleeve 14 when moving. A second motor 12 is fixedly connected to the top of the mounting frame 11, and a screw rod 13 is fixedly connected to the output end of the second motor 12. The surface of the screw rod 13 is threadedly connected to the threaded sleeve 14, and the left side of the threaded sleeve 14 is fixedly connected to the tightening wheel 15.

[0022] When in use, by starting the first motor 2, the first motor 2 drives the driving gear 3 to rotate, the driving gear 3 drives the driven gear 5 to rotate, the driven gear 5 drives the rotating rod 4 to rotate, the rotating rod 4 drives the turntable 6 to rotate, the turntable 6 drives the limiting sleeve 7 to rotate, the limiting sleeve 7 drives the take-up roller 8 to rotate, so that the wire harness can be wound, the connecting block 10 is driven to move by the electric push rod 9, and the connecting block 10 drives the mounting frame 11 to move, so that the tension of the take-up wheel 15 can be adjusted, and by starting the second motor 12, the second motor 12 drives the screw rod 13 to rotate, the screw rod 13 drives the threaded sleeve 14 to move, and the threaded sleeve 14 drives the take-up wheel 15 to move, and the take-up wheel 15 realizes vertical movement under the action of the limit block 19. During the movement, the wire harness moves up and down on the surface of the take-up wheel 15, thereby improving the uniformity of the wire harness winding process and improving the winding effect.

[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic intelligent winding machine with high working efficiency, comprising a workbench (1), characterized in that: A first motor (2) is fixedly connected to the bottom of the inner cavity of the workbench (1), and a driving gear (3) is fixedly connected to the output end of the first motor (2). A rotating rod (4) is movably connected to the left side of the bottom of the inner cavity of the workbench (1) via a bearing, and a driven gear (5) is fixedly connected to the surface of the rotating rod (4), and the driven gear (5) meshes with the driving gear (3). The top of the rotating rod (4) passes through the inner cavity of the workbench (1) and extends to the top of the workbench (1). A rotating disk (6) is fixedly connected to the top of the rotating rod (4), and a limiting sleeve (7) is fixedly connected to the top of the limiting sleeve (7). A wire take-up device is provided at the top of the limiting sleeve (7). The workbench (1) is provided with a roller (8), the top of the inner cavity of the workbench (1) is fixedly connected to an electric push rod (9), the surface of the electric push rod (9) is fixedly connected to a connecting block (10), the top of the connecting block (10) passes through the inner cavity of the workbench (1) and extends to the outside of the workbench (1), the top of the connecting block (10) is fixedly connected to a mounting frame (11), the top of the mounting frame (11) is fixedly connected to a second motor (12), the output end of the second motor (12) is fixedly connected to a screw rod (13), the surface of the screw rod (13) is threadedly connected to a threaded sleeve (14), and the left side of the threaded sleeve (14) is fixedly connected to a tightening wheel (15).

2. A fully automatic intelligent winding machine with high working efficiency according to claim 1, characterized in that: A fixing seat (16) is fixedly connected to the right side of the top of the workbench (1), and a sleeve rod (17) is fixedly connected to the top of the fixing seat (16).

3. A fully automatic intelligent winding machine with high working efficiency according to claim 1, characterized in that: A limiting groove (18) is provided on the top of the limiting sleeve (7), a limiting block (19) is fixedly connected to the bottom of the surface of the take-up roller (8), and one side of the limiting block (19) extends to the inner cavity of the limiting groove (18).

4. A fully automatic intelligent winding machine with high working efficiency according to claim 1, characterized in that: An inspection plate (20) is provided on the surface of the workbench (1), and fasteners are provided at the four corners of the surface of the inspection plate (20).

5. A fully automatic intelligent winding machine with high working efficiency according to claim 1, characterized in that: The four corners of the bottom of the workbench (1) are fixedly connected to support columns (21), and the bottom of the support columns (21) is fixedly connected to a cushion block.

6. A fully automatic intelligent winding machine with high working efficiency according to claim 1, characterized in that: A sliding groove (22) is provided on the surface of the mounting frame (11), a sliding block (23) is fixedly connected to the right side of the threaded sleeve (14), and the sliding block (23) is slidably connected to the sliding groove (22).

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