A lime kiln capable of reducing overburning rate
By designing slide rails, sliders, telescopic rods, rotating motors and scrapers in the lime kiln, automatic cleaning of the inner side of the kiln chamber and preventing the accumulation of materials at the bottom of the kiln chamber, solving the problems of high overfired rate and inconvenient cleaning of existing lime kilns, and improving the quality of lime and equipment use efficiency.
Patent Information
- Application Number
- CN202420746574.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-04-11
AI Technical Summary
During the working process of the existing lime kiln, the adhesion of materials on the inner side of the kiln chamber leads to an increase in the overfired rate, reducing the quality of lime, and the accumulation of materials at the bottom of the kiln chamber leads to scrapping of materials, making it inconvenient to clean existing equipment.
A lime kiln including slide rails, sliders, telescopic rods, rotating motors and scrapers was designed. Through the coordinated work of these components, automatic cleaning of the inner side of the kiln chamber is realized, and materials piled up at the bottom of the kiln chamber are prevented by pushing the material.
It effectively reduces the overfired rate of lime kiln, improves the quality of lime, reduces the scrapping of materials, and simplifies the cleaning process of equipment.
Smart Images

Figure CN222729690U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lime kilns, in particular to a lime kiln capable of reducing an overburning rate. Background Art
[0002] All natural rocks with calcium carbonate as the main component, such as limestone, chalk, dolomite limestone, etc., can be used to produce lime. When the natural rock with calcium carbonate as the main component is calcined at an appropriate temperature and the decomposed carbon dioxide is removed, the product with calcium oxide as the main component is lime, also known as quicklime. In actual production, in order to speed up the decomposition, the calcination temperature is often increased to 1000-1200℃. Lime kiln is a kind of equipment used to convert limestone into lime. It is mainly composed of kiln body, fuel supply system, limestone supply system and control system. With the development of the industrial system, various lime kilns have appeared on the market.
[0003] In the prior art, when the lime kiln is working, materials will adhere to the inner side of the kiln chamber. If they are not cleaned in time, the overburning rate will be greatly increased when the lime kiln works next time, reducing the quality of lime. The existing lime kiln is inconvenient to clean the inner side of the kiln chamber, and the produced materials will accumulate in the discharge barrel at the bottom of the kiln chamber. If they are not cleaned in time, the materials will be repeatedly heated, causing the materials to be scrapped. Therefore, in view of the above problem, a lime kiln that can reduce the overburning rate is proposed. Utility Model Content
[0004] The utility model aims to provide a lime kiln capable of reducing the overburning rate, so as to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A lime kiln capable of reducing an overburning rate comprises a bottom plate, a horizontally arranged hollow discharge barrel being fixedly connected to the top of the bottom plate, a kiln chamber which is vertically placed and communicates with the inner side of the discharge barrel being fixedly connected to the top of the discharge barrel, a vertically arranged hollow combustion chamber being fixedly connected to the outer side of the kiln chamber, a flamethrower being fixedly connected to the inner side of the combustion chamber, a horizontally arranged slide rail being fixedly connected to the outer side of the combustion chamber, a slider being slidably connected to the inner side of the slide rail, a vertically arranged telescopic rod being fixedly connected to the top of the slider, a horizontally arranged first fixed frame being fixedly connected to the top of the telescopic rod, a vertically arranged first rotating motor being fixedly connected to the inner side of the first fixed frame, a first rotating shaft being fixedly connected to the output end of the first rotating motor, and a scraper being fixedly connected to the outer side of the first rotating shaft.
[0007] Preferably, a horizontally arranged second fixed frame is fixedly connected to one side of the slide rail, a vertically arranged second rotating motor is fixedly connected to the inner side of the second fixed frame, a second rotating shaft is fixedly connected to the output end of the second rotating motor, a disc is fixedly connected to the bottom end of the second rotating shaft, a first connecting shaft is fixedly connected to the bottom end of the disc, a driving rod is rotatably connected to the outer side of the first connecting shaft, an end of the driving rod away from the first connecting shaft is rotatably connected to the second connecting shaft, and a pushing plate is fixedly connected to the outer side of the second connecting shaft.
[0008] Preferably, the first rotating motor and the second rotating motor have the same specifications, the first connecting shaft is fixedly connected to the bottom edge of the disc, and the outer side of the push plate is tightly fitted with the inner side of the discharge barrel.
[0009] Preferably, there are a plurality of flamethrowers, which are distributed in an array inside the combustion chamber.
[0010] Preferably, the number of the slide rail, the sliding block and the telescopic rod is two each, and the scraper is tightly fitted to the inner side of the kiln chamber.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] 1. In the utility model, the slide rail, the slider, the telescopic rod, the first fixed frame, the first rotating motor, the first rotating shaft and the scraper are arranged, so that the lime kiln can be cleaned after the lime kiln is used, and the overburning rate of the lime kiln is effectively reduced. The equipment is powered on before use. After the lime kiln is used, the inside of the lime kiln chamber is cleaned, the first telescopic rod is started, the first telescopic rod is extended to drive the first fixed frame, the first rotating motor, the first rotating shaft and the scraper to move upward, and then the slide rail is started, and the slide rail drives the slider to slide inside the slide rail until the first rotating motor moves to the top of the kiln chamber, and the telescopic rod is started, and the telescopic rod is retracted to drive the first fixed frame, the first rotating motor, the first rotating shaft and the scraper to move downward until the scraper is inserted into the inside of the kiln chamber, and then the first rotating motor is started, and the output end of the first rotating motor drives the first rotating shaft and the scraper to rotate, so that the inside of the kiln chamber can be cleaned;
[0013] 2. In the utility model, by setting the second fixed frame, the second rotating motor, the second rotating shaft, the disc, the first connecting shaft, the driving rod, the second connecting shaft and the pushing plate, the material accumulation at the bottom of the kiln chamber can be prevented. After the material is discharged from the inner side of the kiln chamber, the second rotating motor located on the inner side of the second fixed frame is started, and the output end of the second rotating motor drives the second rotating shaft and the disc to rotate. At this time, due to the limitation of the discharge barrel, the first connecting shaft rotates and makes a circular motion under the disc, the driving rod moves, and the second connecting shaft rotates, thereby driving the pushing plate to make a reciprocating motion inside the discharge barrel. The pushing plate can continuously push the material inside the discharge barrel to prevent the material from accumulating inside the kiln chamber. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the overall cross-sectional structure of the utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the pusher assembly of the utility model.
[0017] In the figure: 1. bottom plate; 2. discharge barrel; 3. kiln chamber; 4. combustion chamber; 5. flamethrower; 6. slide rail; 7. slider; 8. telescopic rod; 9. first fixed frame; 10. first rotating motor; 11. first rotating shaft; 12. scraper; 13. second fixed frame; 14. second rotating motor; 15. second rotating shaft; 16. disc; 17. first connecting shaft; 18. driving rod; 19. second connecting shaft; 20. push plate. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present utility model; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0020] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.
[0021] See also Figure 1-3 , the utility model provides a technical solution:
[0022] A lime kiln capable of reducing an overburning rate comprises a bottom plate 1, a horizontally arranged and internally hollow discharge barrel 2 is fixedly connected to the top of the bottom plate 1, a kiln chamber 3 which is vertically placed and communicates with the inner side of the discharge barrel 2 is fixedly connected to the top of the discharge barrel 2, a vertically arranged and internally hollow combustion chamber 4 is fixedly connected to the outer side of the kiln chamber 3, a flamethrower 5 is fixedly connected to the inner side of the combustion chamber 4, a horizontally arranged slide rail 6 is fixedly connected to the outer side of the combustion chamber 4, a slider 7 is slidably connected to the inner side of the slide rail 6, a vertically arranged telescopic rod 8 is fixedly connected to the top of the slider 7, a horizontally arranged first fixed frame 9 is fixedly connected to the top of the telescopic rod 8, a vertically arranged first rotating motor 10 is fixedly connected to the inner side of the first fixed frame 9, a first rotating shaft 11 is fixedly connected to the output end of the first rotating motor 10, and a scraper 12 is fixedly connected to the outer side of the first rotating shaft 11.
[0023] A horizontally arranged second fixed frame 13 is fixedly connected to one side of the slide rail 6, a vertically arranged second rotating motor 14 is fixedly connected to the inner side of the second fixed frame 13, a second rotating shaft 15 is fixedly connected to the output end of the second rotating motor 14, a disc 16 is fixedly connected to the bottom end of the second rotating shaft 15, a first connecting shaft 17 is fixedly connected to the bottom end of the disc 16, a driving rod 18 is rotatably connected to the outer side of the first connecting shaft 17, a second connecting shaft 19 is rotatably connected to the end of the driving rod 18 away from the first connecting shaft 17, a push plate 20 is fixedly connected to the outer side of the second connecting shaft 19, the first rotating motor 10 and the second rotating motor 14 have the same specifications, the first connecting shaft 17 is fixedly connected to the bottom edge of the disc 16, the outer side of the push plate 20 is tightly fitted with the inner side of the discharge barrel 2, there are several flamethrowers 5, and the flamethrowers 5 are distributed in an array on the inner side of the combustion chamber 4, there are two slide rails 6, two sliders 7 and two telescopic rods 8, and the scraper 12 is tightly fitted with the inner side of the kiln chamber 3.
[0024] Working process: Power on the equipment before use, first preheat the kiln chamber 3, start the flamethrower 5 located inside the combustion chamber 4 to heat the kiln chamber 3, then introduce the material into the kiln chamber 3 for reaction, and the reacted material enters the inside of the discharge barrel 2 through the kiln chamber 3, and start the second rotating motor 14 located inside the second fixed frame 13. The output end of the second rotating motor 14 drives the second rotating shaft 15 and the disc 16 to rotate. At this time, due to the limitation of the discharge barrel 2, the first connecting shaft 17 rotates and makes a circular motion under the disc 16, the driving rod 18 moves, and the second connecting shaft 19 rotates, thereby driving the push plate 20 to make a reciprocating motion inside the discharge barrel 2. The push plate 20 can continuously push the material inside the discharge barrel 2 to prevent the material from being stuck in the kiln chamber. 3 is accumulated inside. After the lime kiln is used, the inside of the lime kiln chamber 3 is cleaned, the first telescopic rod 8 is started, the first telescopic rod 8 is extended to drive the first fixed frame 9, the first rotating motor 10, the first rotating shaft 11 and the scraper 12 to move upward, and then the slide rail 6 is started. The slide rail 6 drives the slider 7 to slide inside the slide rail 6 until the first rotating motor 10 moves to the top of the kiln chamber 3, the telescopic rod 8 is started, the telescopic rod 8 is retracted to drive the first fixed frame 9, the first rotating motor 10, the first rotating shaft 11 and the scraper 12 to move downward until the scraper 12 is inserted into the inside of the kiln chamber 3, and then the first rotating motor 10 is started. The output end of the first rotating motor 10 drives the first rotating shaft 11 and the scraper 12 to rotate, so that the inside of the kiln chamber 3 can be cleaned.
[0025] The contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field. The standard parts used in this utility model can be purchased from the market, and the special-shaped parts can be customized according to the description and the drawings. The specific connection methods of each part adopt the conventional means such as bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A lime kiln capable of reducing overburning rate, comprising a bottom plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected to a horizontally arranged and internally hollow discharge barrel (2), the top of the discharge barrel (2) is fixedly connected to a vertically placed kiln chamber (3) which is communicated with the inner side of the discharge barrel (2), the outer side of the kiln chamber (3) is fixedly connected to a vertically arranged and internally hollow combustion chamber (4), the inner side of the combustion chamber (4) is fixedly connected to a flamethrower (5), the outer side of the combustion chamber (4) is fixedly connected to a horizontally arranged slide rail (6), the inner side of the slide rail (6) is slidably connected to a slider (7), the top of the slider (7) is fixedly connected to a vertically arranged telescopic rod (8), the top of the telescopic rod (8) is fixedly connected to a horizontally arranged first fixed frame (9), the inner side of the first fixed frame (9) is fixedly connected to a vertically arranged first rotating motor (10), the output end of the first rotating motor (10) is fixedly connected to a first rotating shaft (11), and the outer side of the first rotating shaft (11) is fixedly connected to a scraper (12).
2. A lime kiln capable of reducing overburning rate according to claim 1, characterized in that: A horizontally arranged second fixed frame (13) is fixedly connected to one side of the slide rail (6); a vertically arranged second rotating motor (14) is fixedly connected to the inner side of the second fixed frame (13); a second rotating shaft (15) is fixedly connected to the output end of the second rotating motor (14); a disc (16) is fixedly connected to the bottom end of the second rotating shaft (15); a first connecting shaft (17) is fixedly connected to the bottom end of the disc (16); a driving rod (18) is rotatably connected to the outer side of the first connecting shaft (17); an end of the driving rod (18) away from the first connecting shaft (17) is rotatably connected to the second connecting shaft (19); a push plate (20) is fixedly connected to the outer side of the second connecting shaft (19).
3. A lime kiln capable of reducing overburning rate according to claim 2, characterized in that: The first rotating motor (10) and the second rotating motor (14) have the same specifications, the first connecting shaft (17) is fixedly connected to the bottom edge of the disc (16), and the outer side of the push plate (20) is tightly fitted with the inner side of the discharge barrel (2).
4. A lime kiln capable of reducing overburning rate according to claim 1, characterized in that: There are a plurality of flame spray guns (5), and the flame spray guns (5) are distributed in an array inside the combustion chamber (4).
5. A lime kiln capable of reducing overburning rate according to claim 1, characterized in that: The number of the slide rail (6), the sliding block (7) and the telescopic rod (8) is two, and the scraper (12) is tightly fitted to the inner side of the kiln chamber (3).