A continuous cleaning equipment for hot-dip galvanized steel strip

By designing a continuous cleaning equipment in the production process of hot-dip galvanized steel belts, using a combination cleaning method of cleaning rollers and flexible scrapers, the problem that traditional cleaning methods are difficult to completely remove acid and residues is solved, achieving more efficient cleaning effects and better quality galvanized steel belt products.

CN222729905UActive Publication Date: 2025-04-08JIANGSU LINGRUIYONG HEAVY IND EQUIP CO LTD
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Patent Information

Application Number
CN202421482051.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-08
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

In the production process of hot-dip galvanized steel strips, traditional immersion and cleaning methods are difficult to completely remove acid and residues on the surface of the steel strip, affecting the galvanizing effect and product quality.

Method used

A hot-dip galvanized steel belt continuous cleaning equipment is designed, and a combination cleaning method of cleaning drum and flexible scraper is adopted. The acid liquid and residue on the surface of the steel belt are scraped off by cleaning drum, and the dual role of the spray part and the flexible scraper is used to ensure uniformity and thoroughness of the cleaning.

Benefits of technology

It realizes a more thorough removal of acid liquid and residues on the surface of the steel belt, avoids damage to the surface of the steel belt, improves the quality and stability of the galvanized steel belt, and reduces the pollution of the environment caused by wastewater discharge.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hot-dip galvanized steel strip continuous cleaning device, which relates to the technical field of hot-dip galvanized steel strip cleaning, and comprises a mounting wall and a steel strip, and a pickling tank arranged at the front end of the mounting wall, wherein the steel strip passes through the pickling tank, and further comprises a mounting wall cleaning component, wherein the cleaning component comprises a cleaning roller, wherein the steel strip collides with the cleaning roller after passing through the pickling tank, and wherein two groups of the cleaning rollers are symmetrically arranged on both sides of the steel strip; in the utility model, through the coordinated use of the cleaning roller and the flexible scraper, the acid liquid and residue on the surface of the steel strip can be more thoroughly removed, while avoiding damage to the surface of the steel strip, and the arrangement of the spraying part further ensures the uniformity and thoroughness of the cleaning, thereby improving the quality of the galvanized steel strip.
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Description

Technical Field

[0001] The utility model relates to the technical field of hot-dip galvanized steel strip cleaning, in particular to a hot-dip galvanized steel strip continuous cleaning device. Background Art

[0002] In the production process of hot-dip galvanized steel strip, the cleaning link is crucial. Various oil stains, rust and other impurities will inevitably adhere to the steel strip during the processing. These pollutants not only affect the quality of the steel strip surface, but may also interfere with the subsequent galvanizing process, resulting in poor adhesion and uniformity of the galvanized layer.

[0003] The traditional method of cleaning hot-dip galvanized steel strips is immersion cleaning. Although the acid can dissolve and remove oxides and impurities on the surface of the hot-dip galvanized steel strips, after the cleaning is completed, there may be residues of acid, engine oil, iron filings, dust and other substances on the surface of the hot-dip galvanized steel strips. These residues will undoubtedly affect the subsequent galvanizing effect and the overall quality of the product.

[0004] In view of this, this application is hereby filed. Utility Model Content

[0005] The utility model aims to provide a hot-dip galvanized steel strip continuous cleaning device to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the utility model provides a hot-dip galvanized steel strip continuous cleaning equipment, including a mounting wall and a steel strip, and a pickling tank arranged at the front end of the mounting wall, the steel strip passing through the pickling tank, and also including a mounting wall cleaning component, the cleaning component including a cleaning roller, the steel strip collides with the cleaning roller after passing through the pickling tank, and the cleaning roller has two groups symmetrically arranged on both sides of the steel strip.

[0007] Furthermore, it also includes a winder and an unwinder, wherein the winder is arranged on the left side of the installation wall, and the unwinder is arranged on the right side of the installation wall.

[0008] Furthermore, a transfer roller is installed on the installation wall, and a pickling tank is also arranged on the installation wall. There are two transfer rollers, which are respectively located at the upper right end of the pickling tank and the inner wall of the pickling tank, and the steel belt passes over the transfer rollers.

[0009] Furthermore, the cleaning rollers are ten in two groups and are symmetrically arranged on both sides of the steel belt in a linear array with equal spacing. A limiting block is slidably connected in the installation wall, a mounting plate is fixedly connected to the limiting block, and the cleaning rollers are rotatably connected to the mounting plate.

[0010] Furthermore, a limit slot is provided in the installation wall, and the limit block passes through the limit slot and is arranged on the back side of the installation wall. An adjustment component is also provided on the back side of the installation wall, and the adjustment component includes a mounting platform. The mounting platform has two mounting platforms symmetrically arranged above and below the limit slot. A motor is installed on the top surface of the mounting platform. A bidirectional screw rod is rotatably connected to the mounting platform and is threadedly connected to the limit block. The bidirectional screw rod is fixedly connected to the output shaft of the motor.

[0011] Furthermore, the cleaning drum is provided with cleaning grooves, which are arranged in a circular array at equal intervals on the side of the cleaning drum.

[0012] Furthermore, a cleaning component is provided between the cleaning component and the winding machine, and the cleaning component includes a spray component fixedly connected to the mounting wall. The spray components have eight components and are divided into two groups and symmetrically arranged on the upper and lower sides of the winding path of the steel strip. A mounting rod is provided at the rear of each of the spray components, and a flexible scraper is provided in the mounting rod.

[0013] Furthermore, a water collection tank is provided at the lower end of the installation wall and below the cleaning and washing components.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The use of cleaning rollers and flexible scrapers can more thoroughly remove acid and residues on the surface of the steel strip while avoiding damage to the surface of the steel strip. The setting of the spray parts further ensures the uniformity and thoroughness of cleaning, thereby improving the quality of the galvanized steel strip. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of a hot-dip galvanized steel strip continuous cleaning equipment;

[0017] Figure 2 This is a schematic diagram of the cleaning component structure of a hot-dip galvanized steel strip continuous cleaning equipment;

[0018] Figure 3 It is a schematic diagram of the structure of an adjustment component of a hot-dip galvanized steel strip continuous cleaning equipment;

[0019] Figure 4 The figure is a schematic diagram of the cleaning component structure of a hot-dip galvanized steel strip continuous cleaning equipment.

[0020] In the figure: 1. Installation wall; 2. Steel belt; 3. Transfer roller; 4. Pickling tank; 5. Cleaning roller; 6. Installation plate; 7. Limit block; 8. Limit groove; 9. Installation platform; 10. Bidirectional screw rod; 11. Motor; 12. Spray part; 13. Installation rod; 14. Flexible scraper; 15. Water collecting tank. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4 The utility model provides a technical solution: a hot-dip galvanized steel strip continuous cleaning equipment, including an installation wall 1 and a steel strip 2, and also including a winder and an unwinder, the winder is arranged on the left side of the installation wall 1, the unwinder is arranged on the right side of the installation wall 1, and a pickling tank 4 is arranged at the front end of the installation wall 1, a transfer roller 3 is installed on the installation wall 1, and a pickling tank 4 is also arranged on the installation wall 1, there are two transfer rollers 3, which are respectively located at the upper end of the right side of the pickling tank 4 and in the inner wall of the pickling tank 4, and the steel strip 2 passes over the transfer roller 3.

[0023] It also includes a cleaning assembly of the mounting wall 1, which includes a cleaning roller 5. The steel belt 2 collides with the cleaning roller 5 after passing through the pickling tank 4. There are two groups of cleaning rollers 5 symmetrically arranged on both sides of the steel belt 2. There are ten cleaning rollers 5 divided into two groups, which are symmetrically arranged on both sides of the steel belt 2 in a linear array with equal spacing. A limiting block 7 is slidably connected in the mounting wall 1, and a mounting plate 6 is fixedly connected to the limiting block 7. The cleaning roller 5 is rotatably connected to the mounting plate 6. A cleaning groove is opened on the cleaning roller 5, and the cleaning groove is opened on the side of the cleaning roller 5 in a circular array with equal spacing.

[0024] By adopting the above design, after the steel strip 2 is immersed and cleaned in the pickling tank 4, although acid and residue may remain on its surface, the acid and residue will be scraped off from its surface by the cleaning rollers 5 that are in contact with the steel strip 2 when the steel strip 2 passes between the two groups of cleaning rollers 5. In this way, after the steel strip 2 is immersed and cleaned, the surface impurities of the steel strip 2 are scraped off again, which can more thoroughly remove the acid and residue on the surface of the steel strip 2 and avoid damaging the surface of the steel strip 2.

[0025] Further, refer to Figure 1 and Figure 3 A limiting groove 8 is provided in the installation wall 1, and a limiting block 7 passes through the limiting groove 8 and is arranged on the back of the installation wall 1. An adjustment component is also provided on the back of the installation wall 1, and the adjustment component includes a mounting platform 9. The mounting platform 9 has two symmetrical upper and lower portions of the limiting groove 8. A motor 11 is installed on the top surface of the mounting platform 9. A bidirectional screw rod 10 threadedly connected to the limiting block 7 is rotatably connected in the mounting platform 9, and the bidirectional screw rod 10 is fixedly connected to the output shaft of the motor 11.

[0026] When it is necessary to adjust the spacing between the cleaning rollers 5, the bidirectional screw 10 can be driven to rotate by starting the motor 11, so that the two limit blocks 7 threadedly connected to the bidirectional screw 10 and limited by the limit groove 8 move toward or away from each other, and then the distance between the cleaning rollers 5 and the steel belt 2 on both sides can be adjusted in a mirror-image manner with the steel belt 2 as the axis.

[0027] By adopting the above design, the distance between the two groups of cleaning rollers 5 can be adjusted, so that the cleaning rollers 5 can be suitable for surface cleaning operations of steel strips 2 of different thicknesses, thereby further improving the practicability of the device.

[0028] refer to Figure 1 and Figure 4 Furthermore, a cleaning component is provided between the cleaning component and the winding machine, and the cleaning component includes a spray component 12 fixedly connected to the mounting wall 1, and eight spray components 12 are symmetrically arranged in two groups on the upper and lower sides of the winding path of the steel strip 2, and a mounting rod 13 is provided behind each spray component 12, and a flexible scraper 14 is provided in the mounting rod 13.

[0029] After the cleaning assembly completes cleaning of the steel strip 2, the cleaning assembly starts to work as the steel strip 2 continues to move toward the winder.

[0030] Specifically, the spraying member 12 sprays the steel strip 2 , which helps to further remove the acid or other residues that may remain on the surface of the steel strip 2 .

[0031] A flexible scraper 14 is installed on the mounting rod 13 arranged behind each spraying member 12. The flexible scraper 14 will gently but effectively scrape the surface of the steel strip 2 to ensure that the surface of the steel strip 2 is as clean as possible without residue before entering the winder.

[0032] Through the dual effects of spraying and scraping, the residues on the surface of the steel strip 2 can be removed more thoroughly, ensuring the cleanliness of the steel strip 2 before entering the winder.

[0033] The design of the flexible scraper 14 can avoid scratching or damaging the surface of the steel strip 2, ensuring that the quality of the steel strip 2 is not affected.

[0034] Due to the improved cleaning effect, the surface condition of the steel strip 2 is better when entering the next process (such as galvanizing), which is beneficial to improving the quality and stability of the final product.

[0035] In addition, a water collection tank 15 is provided at the lower end of the installation wall 1 and below the cleaning and washing components.

[0036] The water collecting tank 15 is provided to collect waste water and waste liquid, which provides convenience for subsequent waste water treatment, helps to reduce the pollution of waste water discharge to the environment, and better meets the requirements of modern industry for environmental protection.

[0037] Working principle:

[0038] When in use, the unwinder unwinds and the reeler reels, driving the steel strip 2 to pass over the transfer roller 3. During this process, the steel strip 2 will enter the pickling tank 4 for immersion and cleaning. After the immersion is completed.

[0039] The steel strip 2 will pass through the cleaning and washing components in turn. When passing through the cleaning component, the acid and residue on its surface will be scraped off by the cleaning roller 5. When passing through the washing component, the spray part 12 will spray the steel strip 2, which will help to further remove the acid or other residue that may remain on the surface of the steel strip 2. The flexible scraper 14 will gently but effectively scrape the surface of the steel strip 2 to ensure that the surface of the steel strip 2 is as clean as possible without residue before entering the winder.

Claims

1. A hot-dip galvanized steel strip continuous cleaning device, comprising a mounting wall (1) and a steel strip (2), and a pickling tank (4) arranged at the front end of the mounting wall (1), wherein the steel strip (2) passes through the pickling tank (4), characterized in that: It also includes a cleaning assembly for the mounting wall (1), the cleaning assembly including a cleaning roller (5), the steel strip (2) coming into contact with the cleaning roller (5) after passing through the pickling tank (4), and the cleaning roller (5) has two groups symmetrically arranged on both sides of the steel strip (2).

2. A hot dip galvanized steel strip continuous cleaning device as claimed in claim 1, characterized in that: It also comprises a reel and an unreel, wherein the reel is arranged on the left side of the installation wall (1) and the unreel is arranged on the right side of the installation wall (1).

3. A hot dip galvanized steel strip continuous cleaning device as claimed in claim 2, characterized in that: A transfer roller (3) is installed on the installation wall (1), and a pickling tank (4) is also arranged on the installation wall (1). There are two transfer rollers (3), which are respectively located at the upper right end of the pickling tank (4) and in the inner wall of the pickling tank (4), and the steel strip (2) passes over the transfer rollers (3).

4. A hot dip galvanized steel strip continuous cleaning device as claimed in claim 3, characterized in that: The cleaning rollers (5) are ten in number and divided into two groups, and are symmetrically arranged at equal intervals on both sides of the steel belt (2) in a linear array. A limit block (7) is slidably connected in the installation wall (1), and a mounting plate (6) is fixedly connected to the limit block (7). The cleaning rollers (5) are rotatably connected to the mounting plate (6).

5. A hot dip galvanized steel strip continuous cleaning device as claimed in claim 4, characterized in that: A limit slot (8) is provided in the installation wall (1), and the limit block (7) passes through the limit slot (8) and is arranged on the back of the installation wall (1). An adjustment component is also arranged on the back of the installation wall (1), and the adjustment component includes a mounting platform (9). The mounting platform (9) has two symmetrically arranged upper and lower portions of the limit slot (8). A motor (11) is installed on the top surface of the mounting platform (9). A bidirectional screw rod (10) threadedly connected to the limit block (7) is rotatably connected in the mounting platform (9), and the bidirectional screw rod (10) is fixedly connected to the output shaft of the motor (11).

6. A hot dip galvanized steel strip continuous cleaning device as claimed in claim 5, characterized in that: The cleaning drum (5) is provided with cleaning grooves, which are arranged in a circular array at equal intervals on the side of the cleaning drum (5).

7. A hot dip galvanized steel strip continuous cleaning device as claimed in claim 6, characterized in that: A cleaning component is also arranged between the cleaning component and the winding machine, and the cleaning component includes a spray component (12) fixedly connected to the mounting wall (1), and the spray components (12) have eight components and are arranged in two groups symmetrically on the upper and lower sides of the winding path of the steel strip (2). A mounting rod (13) is arranged behind each of the spray components (12), and a flexible scraper (14) is arranged in the mounting rod (13).

8. A hot dip galvanized steel strip continuous cleaning device as claimed in claim 7, characterized in that: A water collection tank (15) is also provided at the lower end of the installation wall (1) and below the cleaning and washing components.

Citation Information

Cited By

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