Support structure of a tufted carpet weaving machine
By designing a hydraulic drive support structure and shock cushioning mechanism that can adjust the beam spacing, the problem of fixing the size of traditional support devices is solved, adapting to knitting machines of different sizes is achieved, and the stability and efficiency of the equipment are improved through shock absorption effects.
Patent Information
- Application Number
- CN202420848636.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-04-23
AI Technical Summary
The traditional tufted carpet braid support device has a fixed size and cannot adapt to knitting machines of different sizes and specifications. The buffering effect is poor, and it cannot effectively reduce the impact and noise generated by the machine tool during vibration.
A support structure including a base, a sliding beam and a cushioning mechanism is designed. By extending or shrinking the second hydraulic rod, the beam spacing can be flexibly adjusted to suit different sizes of knitting machines. The shock cushioning mechanism consists of shock absorber blocks, return springs and dampers, which can effectively reduce vibration and noise generated during braiding.
This design not only adapts to knitting machines of different sizes and specifications, improves the flexibility and scope of equipment, but also improves the operating stability, accuracy and efficiency of the equipment by reducing vibration and noise, thereby ensuring the quality and efficiency of carpet braiding.
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Figure CN222730101U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tufted carpet weaving machines, and in particular relates to a supporting structure of a tufted carpet weaving machine. Background Art
[0002] Tufted carpet weaving machine is a kind of equipment used to produce tufted carpets. Its core function is to weave yarn into carpets with specific patterns and textures through a series of mechanical and control systems. In order to achieve this function, the weaving machine needs a stable and precise support structure to support and position each working part;
[0003] During the operation of a carpet weaving machine, in order to ensure the stability and production efficiency of the equipment, it is usually necessary to fix the weaving machine to the ground through support pads or other devices; however, there are often some problems with the design of traditional support devices; first, these devices usually have fixed sizes and cannot adapt to weaving machines of different sizes and specifications, which limits their scope of use and flexibility; secondly, for the buffering effect of the machine tool, traditional support devices often perform poorly and cannot effectively reduce the impact and noise generated by the machine tool during vibration; in this case, the internal components of the machine tool are easily damaged, thereby shortening the service life of the equipment. Utility Model Content
[0004] The utility model provides a support structure for a tufted carpet weaving machine, aiming to solve the problem that a traditional support device has a fixed size and cannot adapt to weaving machines of different sizes and specifications, which limits its scope of use and flexibility; secondly, as for the buffering effect of the machine tool, the traditional support device often performs poorly and cannot effectively reduce the impact and noise generated by the machine tool during vibration.
[0005] The utility model is implemented as follows: a support structure of a tufted carpet weaving machine comprises a base; two cross beams arranged above the base, the two cross beams are consistent with the width direction of the base, and one of the cross beams is slidably matched with the base; a shock absorbing mechanism is arranged on the two cross beams; the shock absorbing mechanism comprises: a plurality of shock absorbing blocks arranged in parallel above the cross beams; each of the shock absorbing blocks comprises a group of return springs connected to the cross beams, and dampers are arranged in the two return springs; a wedge block is fixedly connected above a plurality of the shock absorbing blocks, a plurality of the wedge blocks are fixedly connected to the same support seat, and the two support seats are arranged in an L-shape with openings facing each other.
[0006] Preferably, both side outer walls of the base are fixedly connected with transverse plates, the bottom sides of the two transverse plates are provided with first hydraulic rods, and the output ends of the two first hydraulic rods are provided with positioning plates.
[0007] Preferably, second hydraulic rods are symmetrically arranged on the inner side of one of the cross beams, and output ends of two of the second hydraulic rods are connected to the inner side of another cross beam.
[0008] Preferably, a limiting sliding groove for sliding the crossbeam is provided in the middle of the base, and the limiting sliding groove is consistent with the length direction of the base.
[0009] Preferably, the upper surface of the support seat and the lower surface of the positioning plate are both provided with rubber pads, and the rubber pads are provided with anti-slip patterns.
[0010] Preferably, universal wheels are provided at the four corners of the bottom of the base.
[0011] Compared with the prior art, the embodiments of the present application have the following beneficial effects:
[0012] First, by extending or contracting the second hydraulic rod, the spacing between the beams can be flexibly adjusted to adapt to the supporting activities of carpet weaving machines of different sizes and specifications. In addition, the shock-absorbing blocks and return springs in the shock-absorbing mechanism effectively reduce the vibration and noise generated during the weaving process and improve the operating stability of the equipment. This design not only reduces the impact on the beams and base, but also improves the accuracy and efficiency of the equipment, thereby further ensuring the quality and efficiency of carpet weaving.
[0013] Second: by using the first hydraulic rod to drive the positioning plate to fit closely with the ground, this design not only provides additional supporting force, but also ensures the stability of the device during operation. The first hydraulic rod 5 can accurately control the lifting and lowering movement of its output end through its internal hydraulic system, thereby effectively preventing the base from moving or shaking during operation. This precise positioning and stability ensures that the carpet weaving machine can maintain high precision during long-term continuous operation, thereby improving the weaving quality of the carpet. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0015] Figure 2 It is a three-dimensional structural schematic diagram of the utility model;
[0016] Figure 3 It is a schematic diagram of the connection structure of the crossbeam, the shock absorbing block and the support seat of the utility model;
[0017] Figure 4 It is a top view of the utility model;
[0018] In the figure: 1, base; 2, cross beam; 301, shock absorbing block; 302, return spring; 303, wedge block; 304, support seat; 4, cross plate; 5, first hydraulic rod; 6, positioning plate; 7, second hydraulic rod; 8, limiting slide groove; 9, rubber pad; 10, universal wheel. DETAILED DESCRIPTION
[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0020] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0021] The utility model embodiment provides a support structure of a tufted carpet knitting machine, such as Figure 1-4 As shown, it includes a base 1; two beams 2 arranged above the base 1, the two beams 2 are consistent with the width direction of the base 1, and one of the beams 2 is slidably matched with the base 1; a shock-absorbing mechanism is arranged on the two beams 2; the shock-absorbing mechanism includes: a plurality of shock-absorbing blocks 301 arranged in parallel above the beams 2; each of the shock-absorbing blocks 301 includes a group of return springs 302 connected to the beam 2, and dampers are arranged in the two return springs 302; a wedge block 303 is fixedly connected above a plurality of the shock-absorbing blocks 301, and a same support seat 304 is fixedly connected to a plurality of the wedge blocks 303, and the two support seats 304 are arranged in an L-shape with openings facing each other.
[0022] It should be noted that, since the traditional support device has a fixed size, it cannot adapt to weaving machines of different sizes and specifications, which limits its scope of use and flexibility; secondly, with regard to the buffering effect of the machine tool, the traditional support device often performs poorly and cannot effectively reduce the impact and noise generated by the machine tool during vibration. In this solution, the spacing between the beams 2 can be flexibly adjusted by extending or contracting the second hydraulic rod 7, thereby adapting to carpet weaving machines of different sizes and specifications. In addition, the shock-absorbing block 301 and the return spring 302 in the shock-absorbing mechanism can effectively reduce the vibration and noise generated during the weaving process and improve the stability of the equipment operation. This design not only reduces the impact on the beam 2 and the base 1, but also improves the accuracy and efficiency of the equipment, ensuring the high quality and high efficiency of carpet weaving.
[0023] Specifically, in this embodiment, the scheme mainly includes a base 1, a beam 2 and a shock absorbing mechanism, and the shock absorbing mechanism includes a plurality of shock absorbing blocks 301; the base 1 serves as the basis of the entire support structure and provides stable support, wherein one of the beams 2 is slidably matched with the base 1, allowing the beam 2 to move along the base 1 within a specific range. This design can provide a certain degree of adjustability to meet the support requirements of knitting machines of different sizes. The shock absorbing mechanism is a key part of the support structure and is used to reduce the vibration and noise generated during the knitting process. Each shock absorbing block 301 includes a set of reset springs 302 and a damper. The reset springs 302 are compressed when subjected to pressure to absorb vibration energy and return to their original state when the pressure is released. , helping to reduce continuous vibration, the damper further consumes vibration energy and reduces the transmission of vibration through its internal viscous material or friction mechanism. A support seat 304 is fixedly connected above the plurality of shock-absorbing blocks 301. The two support seats 304 are arranged in an L-shape with their openings facing each other. This L-shaped design can increase the supporting area and stability, and is convenient for connection with other components of the weaving machine. The support seat 304 can also disperse the pressure from the upper components. Through the buffering effect of the shock-absorbing block 301 and the return spring 302, the direct impact on the beam 2 and the base 1 is reduced, thereby achieving the improvement of the stability, shock absorption effect and accuracy of the equipment during operation, thereby ensuring the quality and efficiency of carpet weaving.
[0024] In a further preferred embodiment of the present invention, Figure 1-2 The outer walls on both sides of the base 1 are fixedly connected with transverse plates 4 , the bottom sides of the two transverse plates 4 are provided with first hydraulic rods 5 , and the output ends of the two first hydraulic rods 5 are provided with positioning plates 6 .
[0025] In this embodiment, the base 1 is moved to a preset working point, and the two first hydraulic rods 5 start to work. The first hydraulic rod 5 can accurately control the lifting and lowering movement of its output end through its internal hydraulic system. Driven by the first hydraulic rod 5, the two positioning plates 6 move downward respectively until they are tightly fitted with the ground. Since the first hydraulic rod 5 has a strong thrust, the positioning plates 6 can be firmly pressed on the ground, thereby effectively preventing the base 1 from moving or shaking during operation. By tightly fitting with the ground, the positioning plates 6 not only provide additional supporting force, but also increase the stability of the entire device. This design ensures that the carpet weaving machine can maintain high precision and stability during long-term continuous operation, thereby improving the weaving quality of the carpet.
[0026] In a further preferred embodiment of the present invention, Figure 1-2 As described, the second hydraulic rods 7 are symmetrically arranged on the inner side of one of the cross beams 2 , and the output ends of the two second hydraulic rods 7 are connected to the inner side of the other cross beam 2 .
[0027] In this embodiment, different carpet weaving machines may have different sizes and specifications, so their supporting structures also need to be adjusted accordingly. In order to adapt to these size differences, the spacing between the beams 2 needs to be able to be flexibly adjusted. By extending or contracting the second hydraulic rod 7, the spacing between the beams 2 can be precisely controlled, thereby ensuring that the weaving machine can be firmly placed on the two bases 1.
[0028] In a further preferred embodiment of the present invention, Figure 1-2 As described, a limiting sliding groove 8 for sliding of the cross beam 2 is provided in the middle of the base 1 , and the limiting sliding groove 8 is consistent with the length direction of the base 1 .
[0029] In this embodiment, when the crossbeam 2 needs to move along the length direction of the base 1, it will slide along the slide groove, thereby ensuring the accuracy and consistency of the sliding track.
[0030] In a further preferred embodiment of the present invention, Figure 1-2 The upper surface of the support seat 304 and the lower surface of the positioning plate 6 are both provided with rubber pads 9 , and the rubber pads 9 are provided with anti-slip patterns.
[0031] In this embodiment, due to the characteristics of its material, the rubber pad 9 has greater friction than metal or wooden parts, which helps to prevent the support seat 304 and the positioning plate 6 from sliding or shifting when subjected to external force. The rubber pad 9 also has a certain elasticity and shock absorption ability, which can reduce the vibration and noise generated during the operation of the machine to a certain extent, thereby improving the stability and service life of the equipment.
[0032] In a further preferred embodiment of the present invention, Figure 1-2 As described above, universal wheels 10 are arranged at the four corners of the bottom of the base 1 .
[0033] In this embodiment, due to the characteristics of the universal wheel 10, the operator can easily adjust the direction and position of the device to meet different work requirements.
[0034] Working principle: When the device is used, the base 1 is moved to the preset working point, and the two first hydraulic rods 5 start to work. The first hydraulic rod 5 can accurately control the lifting and lowering movement of its output end through its internal hydraulic system. Driven by the first hydraulic rod 5, the two positioning plates 6 move downward respectively until they are tightly fitted with the ground. Since the first hydraulic rod 5 has a strong thrust, the positioning plates 6 can be firmly pressed on the ground, thereby effectively preventing the base 1 from moving or shaking during the working process. By tightly fitting with the ground, the positioning plates 6 not only provide additional support force, but also increase the stability of the entire device. This design ensures that the carpet weaving machine can maintain high precision and stability during long-term continuous operation, thereby improving the weaving quality of the carpet;
[0035] The base 1 serves as the foundation of the entire support structure and provides stable support. One of the crossbeams 2 is slidably matched with the base 1. Different carpet weaving machines may have different sizes and specifications, so their support structures also need to be adjusted accordingly. In order to adapt to these size differences, the spacing between the crossbeams 2 needs to be flexibly adjusted. By extending or contracting the second hydraulic rod 7, the spacing between the crossbeams 2 can be precisely controlled. This design can provide a certain degree of adjustability to meet the support requirements of weaving machines of different sizes;
[0036] The shock absorbing mechanism is a key part of the support structure, which is used to reduce the vibration and noise generated during the weaving process. Each shock absorbing block 301 includes a set of return springs 302 and a damper. The return spring 302 is compressed when under pressure to absorb the vibration energy and returns to its original state when the pressure is released, helping to reduce continuous vibration. The damper further consumes the vibration energy and reduces the transmission of vibration through its internal viscous material or friction mechanism. A support seat 304 is fixedly connected above several shock absorbing blocks 301. The two support seats 304 are arranged in an L-shape with openings facing each other. This L-shaped design can increase the support area and stability, and is convenient for connection with other parts of the weaving machine. The support seat 304 can also disperse the pressure from the upper parts. Through the buffering effect of the shock absorbing block 301 and the return spring 302, the direct impact on the beam 2 and the base 1 is reduced, thereby achieving the stability of the equipment during operation, the shock absorbing effect and the improvement of the accuracy, thereby ensuring the quality and efficiency of carpet weaving.
[0037] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A support structure for a tufted carpet weaving machine, characterized in that: include: Base; Two cross beams are arranged above the base, the two cross beams are consistent with the width direction of the base, and one of the cross beams is slidably matched with the base; Both of the two crossbeams are provided with a shock absorbing mechanism; The shock absorbing mechanism comprises: A plurality of shock-absorbing blocks arranged in parallel above the crossbeam; Each of the shock absorbing blocks comprises a set of return springs connected to the cross beam, and a damper is arranged in each of the two return springs; A wedge-shaped block is fixedly connected to the top of a plurality of the shock-absorbing blocks, a same supporting seat is fixedly connected to a plurality of the wedge-shaped blocks, and two supporting seats are arranged in an L-shape with openings facing each other.
2. A support structure for a tufted carpet knitting machine as claimed in claim 1, characterized in that: The outer walls on both sides of the base are fixedly connected with transverse plates, the bottom sides of the two transverse plates are provided with first hydraulic rods, and the output ends of the two first hydraulic rods are provided with positioning plates.
3. The supporting structure of a tufted carpet knitting machine according to claim 2, characterized in that: A group of second hydraulic rods are symmetrically arranged on the inner side of one of the cross beams, and the output ends of the two second hydraulic rods are connected to the inner side of the other cross beam.
4. The support structure of a tufted carpet knitting machine according to claim 2, characterized in that: A limiting sliding groove for sliding the crossbeam is provided in the middle of the base, and the limiting sliding groove is consistent with the length direction of the base.
5. The supporting structure of a tufted carpet knitting machine according to claim 2, characterized in that: The upper surface of the support seat and the lower surface of the positioning plate are both provided with rubber pads, and the rubber pads are provided with anti-slip patterns.
6. The supporting structure of a tufted carpet knitting machine according to claim 4, characterized in that: Universal wheels are arranged at the four corners of the bottom of the base.