A short-process water-saving dyeing machine for functional fabrics

Abstract

The utility model relates to the technical field of dyeing machines, and specifically to a short-process water-saving dyeing machine for functional fabrics; the utility model comprises an operating table, an electric control cabinet, a manual controller and an auxiliary mechanism, wherein the operating table has an inclined placement portion, and the auxiliary mechanism comprises a linear guide rail, a slide seat, a material box, a filter box, a recovery pipe, a cover plate, a delivery pump, an extraction pump, a first hose, a driving device and a spraying device. After spraying and dyeing, excess dye flows to a collecting tank on the front side of the operating table through the inclined placement portion, and finally is introduced into the filter box through the recovery pipe, and after being filtered by a filter net, it can be extracted by a delivery pump, and then delivered to the material box through the first hose, so as to realize automatic recycling and avoid waste, thereby solving the problem that the existing dyeing machine does not have a device for recycling dyes and water resources during the dyeing process, which easily causes waste of dyes and causes a lot of waste of water resources.

Description

Technical Field

[0001] The utility model relates to the technical field of dyeing machines, in particular to a short-process water-saving dyeing machine for functional fabrics. Background Art

[0002] Functional fabrics are common textiles. Dyeing equipment is equipment for dyeing textile raw materials and their products. It can be used for dyeing and processing textile fabrics. According to the dyed form, it can be divided into four types of dyeing machinery and equipment: loose fiber, sliver, yarn and fabric. There are two types of loose fiber dyeing machines: intermittent and continuous. Sliver dyeing machines are suitable for dyeing slivers of fibers such as wool. Yarn dyeing machines commonly used are hank yarn, cheese yarn and warp beam dyeing machines.

[0003] The existing water-saving dyeing machine cannot collect excess dye during the dyeing process, and the dye and water are mixed together and need to be stirred manually, which is time-consuming and labor-intensive. The existing dyeing machine does not have a device that can recycle the dye and water resources during the dyeing process, which easily causes a waste of dye and also causes a lot of water resources to be wasted during the dyeing process. Utility Model Content

[0004] The purpose of the utility model is to provide a short-process water-saving dyeing machine for functional fabrics to solve the problem that the existing dyeing machines do not have a device for recycling dyes and water resources during the dyeing process, which easily causes waste of dyes and a lot of water resources.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is as follows: The utility model provides a short-process water-saving dyeing machine for functional fabrics, comprising an operating table, an electric control cabinet and a manual controller, wherein the operating table has an inclined placement portion, the electric control cabinet is located on the ground on the right side of the operating table, the manual controller is fixedly connected to the operating table, and is electrically connected to the electric control cabinet, and is located on the right front side of the operating table, and further comprises an auxiliary mechanism;

[0006] The auxiliary mechanism includes a linear guide rail, a slide, a material box, a filter box, a recovery pipe, a cover plate, a delivery pump, an extraction pump, a first hose, a driving device and a spraying device. The linear guide rail is fixedly connected to the operating table and is located on the back side of the operating table. The slide is fixedly connected to a linear slider equipped with the linear guide rail and is located on one side of the linear guide rail. The material box is fixedly connected to the slide and is located at the bottom of the slide. The filter box is arranged on the ground on the left side of the operating table. The recovery pipe is fixedly connected to the operating table and the filter box respectively, and is located on the side of the operating table close to the filter box. , the cover plate is fixedly connected to the filter box and is located on the top of the filter box, a filter screen is vertically installed on the cover plate, the delivery pump is fixedly connected to the cover plate, electrically connected to the electric control cabinet, and is located on the cover plate, the extraction pump is fixedly connected to the material box, electrically connected to the electric control cabinet, and is located on the material box, the first hose is detachably connected to the delivery pump outlet and the infusion port on the side wall of the material box, respectively, and is located on the delivery pump near the material box side, the driving device is arranged on the operating table near the material box side, and the spraying device is arranged on the top of the slide seat.

[0007] Wherein, the driving device includes a servo motor and a transmission screw, the servo motor is fixedly connected to the operating table, electrically connected to the electric control cabinet, and located on the rear side of the operating table; the transmission screw is rotatably connected to the operating table, the transmission screw is detachably connected to the slide, and is fixedly connected to the servo motor output shaft, and is located on the side of the servo motor close to the slide.

[0008] Wherein, the spraying device includes a bracket and a conveying assembly, the bracket is fixedly connected to the slide seat and is located on the top of the slide seat; the conveying assembly is arranged on one side of the bracket.

[0009] Wherein, the conveying assembly includes a nozzle rack and a second hose, the nozzle rack is fixedly connected to the bracket and is located on the bracket; the second hose is detachably connected to the extraction pump outlet and the nozzle rack inlet respectively, and is located on the side of the extraction pump close to the nozzle rack.

[0010] Among them, the auxiliary mechanism also includes a stirring motor and a stirring frame. The stirring motor is fixedly connected to the material box and electrically connected to the electric control cabinet, and is located on both sides of the top of the material box; the stirring frame is fixedly connected to the output shaft of the stirring motor and is located in the material box.

[0011] The utility model discloses a short-process water-saving dyeing machine for functional fabrics, wherein an operating table has an inclined placement part, an electric control cabinet is arranged on the ground at the right side of the operating table, a manual controller is arranged on the right front side of the operating table and is electrically connected to the electric control cabinet, a linear guide rail is arranged on the rear side of the operating table, a linear slider equipped therewith is connected to a slide seat, a material box is arranged on the bottom of the slide seat, a filter box is arranged on the ground at the right side of the operating table, a recovery pipe is respectively connected to the operating table and the filter box, a cover plate is arranged on the top of the filter box, a filter screen is vertically arranged downward on the cover plate, a delivery pump is arranged on the cover plate and is electrically connected to the electric control cabinet, an extraction pump is arranged on the top of the material box and is electrically connected to the electric control cabinet, and a first hose is respectively detachably connected to a delivery pump outlet and an infusion port on a side wall of the material box The driving device is arranged on the side of the operating table close to the material box, and the spraying device is arranged on the top of the slide seat. During processing, the fabric is placed on the inclined placement part, and then the extraction pump is operated to extract the material liquid and transport it to the spraying device for spraying and dyeing. Furthermore, the excess dye flows to the collecting tank on the front side of the operating table through the inclined placement part, and finally, it is introduced into the filter box through the recovery pipe. After filtering through the filter net, it can be extracted by the delivery pump and then transported to the material box through the first hose, so as to realize automatic recycling and avoid waste, thereby solving the problem that the existing dyeing machine does not have a device for recycling the dye and water resources during the dyeing process, which easily causes waste of dyes and causes a lot of waste of water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The present invention can be further described by the non-limiting embodiments given in the accompanying drawings.

[0013] Figure 1 It is a schematic diagram of the overall structure of a short-process water-saving dyeing machine for functional fabrics according to the first embodiment of the utility model.

[0014] Figure 2 This is a schematic diagram of the installation position of the servo motor according to the first embodiment of the utility model.

[0015] Figure 3 This is a schematic diagram of the installation position of the filter screen of the first embodiment of the utility model.

[0016] Figure 4 This is a schematic diagram of the overall structure of a short-process water-saving dyeing machine for functional fabrics according to the second embodiment of the utility model.

[0017] Figure 5 This is a schematic structural diagram of a stirring frame according to a second embodiment of the present invention.

[0018] In the figure: 101-operating table, 102-electric control cabinet, 103-manual controller, 104-tilted placement part, 105-linear guide, 106-slide, 107-material box, 108-filter box, 109-recovery pipe, 110-cover plate, 111-delivery pump, 112-extraction pump, 113-first hose, 114-filter screen, 115-servo motor, 116-transmission screw, 117-bracket, 118-sprinkler rack, 119-second hose, 201-stirring motor, 202-stirring rack. DETAILED DESCRIPTION

[0019] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0020] Embodiment 1:

[0021] like Figures 1 to 3 As shown, Figure 1 This is the overall structural diagram of the short-process water-saving dyeing machine for functional fabrics. Figure 2 is a schematic diagram of the installation position of the servo motor 115. Figure 3 It is a schematic diagram of the installation position of the filter 114. The utility model provides a short-process water-saving dyeing machine for functional fabrics: including an operating table 101, an electric control cabinet 102, a manual controller 103 and an auxiliary mechanism. The operating table 101 has an inclined placement portion 104, and the auxiliary mechanism includes a linear guide rail 105, a slide 106, a material box 107, a filter box 108, a recovery pipe 109, a cover plate 110, a delivery pump 111, an extraction pump 112, a first hose 113, a drive device and a spraying device. The drive device includes a servo motor 115 and a transmission screw 116. The spraying device includes a bracket 117 and a delivery component, and the delivery component includes a nozzle rack 118 and a second hose 119. The above-mentioned scheme can solve the problem that the existing dyeing machine does not have a device that can recycle the dye and water resources during the dyeing process, which easily causes the waste of dyes and causes a lot of water resources. It can be understood that the above-mentioned scheme can automatically recycle the dye and water resources during the dyeing process to avoid the waste of dyes and water resources.

[0022] In this embodiment, the operating table 101 has an inclined placement portion 104, the electric control cabinet 102 is located on the ground on the right side of the operating table 101, the manual controller 103 is fixedly connected to the operating table 101, and is electrically connected to the electric control cabinet 102, and is located on the right front side of the operating table 101. The front end of the inclined placement portion 104 does not abut against the front side plate of the internal cavity of the operating table 101, thereby forming a collection trough structure. Equipment control electrical components are installed inside the electric control cabinet 102, and the manual controller 103 is fixed to the operating table 101 by bolts, and is electrically connected to the electric control cabinet 102 by cables, which is convenient for equipment operation control.

[0023] The linear guide 105 is fixedly connected to the operating table 101 and is located on the back side of the operating table 101. The slide 106 is fixedly connected to the linear slider equipped with the linear guide 105 and is located on one side of the linear guide 105. The material box 107 is fixedly connected to the slide 106 and is located at the bottom of the slide 106. The filter box 108 is set on the ground on the left side of the operating table 101. The recovery pipe 109 is fixedly connected to the operating table 101 and the filter box 108 respectively, and is located on the side of the operating table 101 close to the filter box 108. The cover plate 110 is fixedly connected to the filter box 108 and is located at the filter box 108. 8 top, a filter screen 114 is vertically installed downward on the cover plate 110, the delivery pump 111 is fixedly connected to the cover plate 110, and is electrically connected to the electric control cabinet 102, and is located on the cover plate 110, the extraction pump 112 is fixedly connected to the material box 107, and is electrically connected to the electric control cabinet 102, and is located on the material box 107, the first hose 113 is detachably connected to the outlet of the delivery pump 111 and the infusion port on the side wall of the material box 107, respectively, and is located on the side of the delivery pump 111 close to the material box 107, the driving device is arranged on the side of the operating table 101 close to the material box 107, and the spraying device is arranged on the top of the slide 106. The linear guide rail 105 is installed on the rear side wall of the operating table 101 by bolts, and two groups are set. The linear slider equipped thereon is connected to the slide seat 106 by bolts. The material box 107 is installed on the slide seat 106 by bolts. A liquid level sensor is installed on the material box 107. When a signal is detected at the highest point liquid level, no liquid is supplied. A feed pipe with a threaded cover is also provided on the material box 107 to facilitate feeding. The extraction pump 112 is installed on the sealing cover on the top of the material box 107 by bolts. The cover plate 110 is installed on the top of the filter box 108 by bolts. The filter screen 114 is installed vertically downward on the cover plate 110 for filtering the feed liquid. The connecting plate at one end of the recovery pipe 109 is fixed to the bottom of the collection tank of the operating table 101 by bolts. The outer side of the return hole of the first part, and the other end connection plate is fixed to the outer side of the water inlet hole of the filter box 108 by bolts. The delivery pump 111 is installed on the cover plate 110 by bolts. The cover plate 110 has a through hole for the suction pipe of the delivery pump 111 to be placed. A trachea quick connector is installed on the outlet of the delivery pump 111, and a trachea quick connector is installed on the infusion port of the side wall of the material box 107, so as to facilitate the direct connection and installation of the first hose 113. The first hose 113 adopts a soft air pipe, and its length will be sufficient to prevent the material box 107 from falling off when it moves left and right. The driving device is arranged on the side of the operating table 101 close to the material box 107, and is used to drive the slide 106 to move left and right. The spraying device is arranged on the top of the slide 106, and is used for spraying and dyeing the liquid.

[0024] Secondly, the servo motor 115 is fixedly connected to the operating table 101, and is electrically connected to the electric control cabinet 102, and is located at the rear side of the operating table 101; the transmission screw 116 is rotatably connected to the operating table 101, and the transmission screw 116 is detachably connected to the slide 106, and is fixedly connected to the output shaft of the servo motor 115, and is located on the side of the servo motor 115 close to the slide 106. The servo motor 115 is equipped with a brake mechanism and an encoder to facilitate stop, lock, and position control. It is installed on the operating table 101 by bolts, and is electrically connected to the electric control cabinet 102 by cables. The mounting shaft ends on both sides of the transmission screw 116 are respectively installed on the detachable bearing seat installed on the operating table 101 through rotating bearings, and the matching nut of the transmission screw 116 is installed in the inner hole of the mounting boss of the slide 106 by bolts. The transmission screw 116 is close to the shaft end of the servo motor 115 and is connected to the output shaft of the servo motor 115 through a rigid coupling.

[0025] Then, the bracket 117 is fixedly connected to the slide 106 and is located on the top of the slide 106; the conveying assembly is arranged on one side of the bracket 117. The bracket 117 is connected to the slide 106 by bolts, and the conveying assembly is arranged on one side of the bracket 117 for conveying and spraying liquid.

[0026] Finally, the nozzle rack 118 is fixedly connected to the bracket 117 and is located on the bracket 117; the second hose 119 is detachably connected to the outlet of the extraction pump 112 and the inlet of the nozzle rack 118, respectively, and is located on the side of the extraction pump 112 close to the nozzle rack 118. The main pipeline of the nozzle rack 118 is welded to the bracket 117, and a plurality of nozzles are arranged at intervals on the nozzle rack 118. The outlet of the extraction pump 112 and the inlet of the nozzle rack 118 are respectively installed with air pipe quick connectors, so as to facilitate the direct connection and installation of the second hose 119. The second hose 119 adopts a soft air pipe for liquid supply.

[0027] When the utility model is used to solve the problem that the existing dyeing machine does not have a device for recycling dyes and water resources during the dyeing process, which easily causes waste of dyes and a lot of water resources, during processing, the fabric is placed on the inclined placement part 104, and then the extraction pump 112 is activated to extract the material liquid and transport it to the nozzle rack 118 through the second hose 119, and finally the multiple nozzles on the nozzle rack 118 are sprayed and dyed, and at the same time, the servo motor 115 is controlled to operate to drive the transmission screw 116 to rotate, and the slide 106 is moved with the cooperation of the linear guide rail 105. The movement can drive the nozzle frame 118 to move, so as to evenly spray and dye the fabric. Furthermore, the excess dye flows to the collecting tank on the front side of the operating table 101 through the inclined placement part 104, and finally is introduced into the filter box 108 through the recovery pipe 109, and after being filtered by the filter net 114, it can be extracted by the delivery pump 111, and then delivered to the material box 107 through the first hose 113, so as to realize automatic recycling and avoid waste, thereby solving the problem that the existing dyeing machine does not have a device for recycling the dye and water resources during the dyeing process, which easily causes the waste of dye and causes a lot of water resources.

[0028] Embodiment 2:

[0029] like Figure 4 and Figure 5 As shown, Figure 4 This is the overall structural diagram of the short-process water-saving dyeing machine for functional fabrics. Figure 5 20 is a schematic diagram of the structure of a stirring frame 202 . On the basis of the first embodiment, the utility model provides a short-process water-saving dyeing machine for functional fabrics. The auxiliary mechanism further includes a stirring motor 201 and a stirring frame 202 .

[0030] The stirring motor 201 is fixedly connected to the material box 107, and is electrically connected to the electric control cabinet 102, and is located on both sides of the top of the material box 107; the stirring frame 202 is fixedly connected to the output shaft of the stirring motor 201, and is located in the material box 107. The stirring motor 201 is installed on the top sealing cover of the material box 107 by bolts, and the top connecting shaft of the stirring frame 202 is connected to the output shaft of the stirring motor 201 through a rigid coupling, and a stirring rod is cross-arranged on the stirring frame 202.

[0031] In this embodiment, by providing the stirring motor 201 and the stirring frame 202, the dye and water in the material box 107 can be fully stirred, which is beneficial to improving the dyeing effect.

[0032] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.

Claims

1. A short-process water-saving dyeing machine for functional fabrics, comprising an operating table, an electric control cabinet and a manual controller, wherein the operating table has an inclined placement portion, the electric control cabinet is located on the ground on the right side of the operating table, the manual controller is fixedly connected to the operating table, and is electrically connected to the electric control cabinet, and is located on the right front side of the operating table, characterized in that: It also includes auxiliary institutions; The auxiliary mechanism includes a linear guide rail, a slide, a material box, a filter box, a recovery pipe, a cover plate, a delivery pump, an extraction pump, a first hose, a driving device and a spraying device. The linear guide rail is fixedly connected to the operating table and is located on the back side of the operating table. The slide is fixedly connected to a linear slider equipped with the linear guide rail and is located on one side of the linear guide rail. The material box is fixedly connected to the slide and is located at the bottom of the slide. The filter box is arranged on the ground on the left side of the operating table. The recovery pipe is fixedly connected to the operating table and the filter box respectively, and is located on the side of the operating table close to the filter box. , the cover plate is fixedly connected to the filter box and is located on the top of the filter box, a filter screen is vertically installed on the cover plate, the delivery pump is fixedly connected to the cover plate, electrically connected to the electric control cabinet, and is located on the cover plate, the extraction pump is fixedly connected to the material box, electrically connected to the electric control cabinet, and is located on the material box, the first hose is detachably connected to the delivery pump outlet and the infusion port on the side wall of the material box, respectively, and is located on the delivery pump near the material box side, the driving device is arranged on the operating table near the material box side, and the spraying device is arranged on the top of the slide seat.

2. The short-process water-saving dyeing machine for functional fabrics according to claim 1, characterized in that: The driving device includes a servo motor and a transmission screw. The servo motor is fixedly connected to the operating table and electrically connected to the electric control cabinet, and is located on the rear side of the operating table. The transmission screw is rotatably connected to the operating table, the transmission screw is detachably connected to the slide, and is fixedly connected to the servo motor output shaft, and is located on the side of the servo motor close to the slide.

3. The short-process water-saving dyeing machine for functional fabrics according to claim 1, characterized in that: The spraying device comprises a bracket and a conveying assembly. The bracket is fixedly connected to the slide seat and is located on the top of the slide seat. The conveying assembly is arranged on one side of the bracket.

4. The short-process water-saving dyeing machine for functional fabrics according to claim 3, characterized in that: The conveying assembly includes a nozzle rack and a second hose, wherein the nozzle rack is fixedly connected to the bracket and is located on the bracket; the second hose is detachably connected to the extraction pump outlet and the nozzle rack inlet, respectively, and is located on the extraction pump near the nozzle rack side.

5. The short-process water-saving dyeing machine for functional fabrics according to claim 1, characterized in that: The auxiliary mechanism also includes a stirring motor and a stirring frame. The stirring motor is fixedly connected to the material box and electrically connected to the electric control cabinet, and is located on both sides of the top of the material box; the stirring frame is fixedly connected to the output shaft of the stirring motor and is located in the material box.

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