A small sample sizing machine

Abstract

The utility model provides a small sample sizing machine, including a frame main body, on which a feeding component, a dyeing component, a drying component and a winding component are arranged. The feeding component is used for conveying the yarn to be dyed to the dyeing component, the dyeing component is used for dyeing the yarn, the dyed yarn enters the drying component for drying, and then the dried yarn is collected by the winding component; compared with the prior art, when performing the dyeing process, it is only necessary to replenish the slurry in the feeding box, the slurry in the feeding box is transported to the dyeing tank under the pumping of the pump driving part, and the slurry then flows back from the dyeing tank to the feeding box; because the feeding box can hold more slurry, there is no need for the staff to replenish it frequently, and the slurry is in a flowing state when dyeing is performed, so as to avoid long-term standing to affect the dyeing effect of the slurry.

Description

Technical Field

[0001] The utility model relates to the technical field of sizing yarns, in particular to a small sample sizing machine. Background Art

[0002] The small sample sizing machine is a key equipment for textile sampling. When making samples, the staff needs to place the yarn in the sizing machine, then pull the yarn through the impregnation and dyeing part and the drying part in turn, and finally collect it. Since the small sample sizing machine is often used for impregnation and dyeing of a single group of yarns, in order to avoid the slurry being placed for a long time, resulting in the slurry temperature decreasing and the impregnation and dyeing effect decreasing, usually only a group of small material troughs are set on the small sample sizing machine for placing the slurry. However, due to the small material troughs, the staff needs to constantly add slurry, and the slightest carelessness will affect the impregnation and dyeing effect of the yarn. Therefore, there is a need for a small sample sizing machine that can automatically replenish materials to reduce the frequency of manual replenishment. Utility Model Content

[0003] The utility model aims to provide a small sample sizing machine, aiming to solve the problem that the existing small sample sizing machine needs to continuously replenish sizing material.

[0004] In order to achieve the above-mentioned purpose, the utility model provides a small sample sizing machine, including a frame body, on which a feeding assembly, a dyeing assembly, a drying assembly and a winding assembly are arranged, the feeding assembly is used to convey the yarn to be dyed to the dyeing assembly, the dyeing assembly is used to dye the yarn, the dyed yarn enters the drying assembly for drying, and the dried yarn is collected by the winding assembly;

[0005] The dyeing assembly includes a lifting drive component installed on the frame body, a dyeing tank, a feed box and a pump drive component. The pump drive component is used to pump the slurry in the feed box into the dyeing tank, and the slurry in the dyeing tank flows to the feed box through a reflux tank arranged in the dyeing tank; the lifting drive component is used to press the yarn into the dyeing tank; a dyeing row is arranged at the bottom of the lifting drive component, and a plurality of dyeing wheels are arranged on the dyeing row.

[0006] Furthermore, the loading assembly includes a material seat, a yarn guide porcelain seat, a connecting plate, a tension yarn guide and a supporting wheel. The material seat and the connecting plate are both installed on the frame body. The material seat is used to place the yarn bobbin to be processed. The yarn guide porcelain seat and the tension yarn guide are both hinged on the connecting plate. A wire hole is provided on the yarn guide porcelain seat, and a wire break sensor is provided near the wire hole; a limiting clamp is provided on the connecting seat; a limiting elastic part is provided on the yarn guide porcelain seat, one end of the limiting elastic part is sleeved on the yarn guide porcelain seat, and the other end is sleeved on the connecting plate; the supporting wheel is installed on the frame to support the yarn.

[0007] Furthermore, a pre-wetting component is provided on the frame body, which is installed between the feeding component and the impregnation component, and includes a water tank and a sponge pad. The sponge pad is installed on the frame body through a pillar, and a heating patch and a temperature sensor are also provided on the pillar. A guide pipe is provided on the water tank, and the guide pipe can deform freely. A water pump is provided in the water tank.

[0008] Furthermore, the drying component comprises a drying cylinder with yarn separation, and a hot air blower and a rotating shaft motor are arranged in the drying cylinder with yarn separation.

[0009] Furthermore, the winding assembly includes a supply yarn that sequentially passes around a tension pulley group, a break detection seat and a transverse yarn guide, and finally the yarn is wound on a winding base; the tension pulley group includes a guide wheel and a balance wheel, the guide wheel is used to guide the yarn output by the drying assembly to the balance wheel, the balance wheel is used to relax the tension of the yarn, the break detection seat is used to detect whether the yarn is broken and to limit the moving direction of the yarn, the transverse yarn guide is used to guide the yarn to swing left and right, and the winding base is used to collect the dried yarn.

[0010] Furthermore, a main console is arranged on the frame body, and feet are arranged at the bottom of the frame body.

[0011] Furthermore, an extrusion assembly is provided on the frame body, which is arranged behind the immersion and dyeing assembly, and includes an active driving wheel, a driving wheel driving member, an adjusting rod and an extrusion wheel. The adjusting rod can slide on the frame body, and an extrusion wheel is provided at the bottom of the adjusting rod. The extrusion wheel can approach or move away from the active driving wheel under the drive of the adjusting rod; the driving wheel driving member is installed on the frame body, and the driving wheel driving member is used to drive the active driving wheel to rotate. The active driving wheel is located above the immersion and dyeing tank, and an auxiliary limiting groove is provided on the active driving wheel.

[0012] Furthermore, a plurality of sets of auxiliary wheels and auxiliary reversing discs are arranged on the frame body, and both the auxiliary wheels and the auxiliary reversing discs are used for guiding the yarn.

[0013] Compared with the prior art, the utility model provides a small sample sizing machine, which only needs to replenish the slurry in the feeding box during the dip-dyeing process. The slurry in the feeding box is pumped into the dip-dyeing tank by the pump driving component, and the slurry then flows back to the feeding box from the dip-dyeing tank. Since the feeding box can hold more slurry, there is no need for the staff to replenish it frequently, and the slurry is in a flowing state during the dip-dyeing process, thereby avoiding long-term standing that affects the dip-dyeing effect of the slurry. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional view of the utility model;

[0015] Figure 2 It is a front view of the utility model;

[0016] Figure 3 It is a side view of the utility model;

[0017] Figure 4 It is a three-dimensional view of the main frame of the utility model;

[0018] Figure 5 It is a three-dimensional view of the impregnation component in the utility model

[0019] Figure 6 It is a cross-sectional view of the impregnation component in the utility model;

[0020] Figure 7 yes Figure 6 A partial enlarged view of part A;

[0021] Figure 8 It is a three-dimensional view of the feeding assembly in the utility model;

[0022] Fig. 9 It is a front view of the feeding assembly in the utility model;

[0023] Fig.10 It is a three-dimensional view of the pre-wetting component in the utility model;

[0024] Fig.11 It is a three-dimensional view of the extrusion assembly in the utility model;

[0025] Fig.12 yes Fig.11 A partial enlarged view of part B;

[0026] Fig.13 It is a three-dimensional view of the drying component in the utility model;

[0027] Fig.14 It is a three-dimensional view of the winding assembly in the utility model;

[0028] Fig.15 yes Fig.14 A partial enlarged view of part C.

[0029] Description of reference numerals:

[0030] Among them: 1. Frame body; 10. Foot pad; 2. Feeding assembly; 20. Material seat; 21. Yarn guide porcelain seat; 22. Connecting plate; 23. Tension yarn guide; 24. Support wheel; 25. Limiting elastic part; 26. Wire break sensor; 27. Card convex; 3. Dipping assembly; 30. Feeding box; 31. Pump drive; 32. Dipping tank; 33. Lifting drive; 34. Dipping row; 35. Dipping wheel; 36. Reflux tank ; 4. Drying component; 5. Winding component; 50. Tension pulley group; 51. Material break detection seat; 52. Transverse yarn guide; 53. Winding base; 6. Main console; 7. Extrusion component; 70. Drive wheel drive; 71. Active drive wheel; 72. Adjustment rod; 73. Extrusion wheel; 8. Pre-wetting component; 80. Water tank; 81. Guide tube; 82. Sponge pad; 83. Heating patch; 84. Pillar; 9. Auxiliary wheel. DETAILED DESCRIPTION

[0031] The present invention is described in detail below in conjunction with specific embodiments.

[0032] In the present utility model, unless otherwise clearly specified and limited, when terms such as "set on", "connected", and "connected" appear, these terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or connected through one or more intermediate media. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances. The directional words that appear in the present utility model are to better illustrate the characteristics of the features and the relationship between the features. It should be understood that when the placement direction of the present utility model changes, the characteristics of the features and the direction of the relationship between the features also change accordingly. Therefore, the directional words do not constitute an absolute limitation on the characteristics of the features and the relationship between the features in space, but only play a relative limitation role.

[0033] like Figures 1 to 15 As shown, the utility model provides a small sample sizing machine, including a frame body 1, on which a feeding assembly 2, a dyeing assembly 3, a drying assembly 4 and a winding assembly 5 are arranged, the feeding assembly 2 is used to convey the yarn to be dyed to the dyeing assembly 3, the dyeing assembly 3 is used to dye the yarn, the dyed yarn enters the drying assembly 4 for drying, and then the dried yarn is collected by the winding assembly 5;

[0034] The dyeing assembly 3 includes a lifting drive 33 installed on the frame body 1, a dyeing tank 32, a feed box 30 and a pump drive 31. The pump drive 31 is used to pump the slurry in the feed box 30 into the dyeing tank 32, and the slurry in the dyeing tank 32 flows into the feed box 30 through a reflux tank 36 arranged in the dyeing tank 32; the lifting drive 33 is used to press the yarn into the dyeing tank 32; a dyeing row 34 is arranged at the bottom of the lifting drive 33, and a plurality of dyeing wheels 35 are arranged on the dyeing row 34.

[0035] Through the above design, when dyeing, the staff only needs to replenish the slurry in the feed box 30, and the slurry is pumped to the dyeing tank 32 through the pump drive 31, and then flows back to the feed box 30 through the reflux groove 36 in the dyeing tank 32, so that the slurry in the dyeing tank 32 is in a flowing state. Since the size of the reflux groove 36 is fixed, the staff can adjust the height of the slurry in the dyeing tank 32 by adjusting the size of the flow of the pump drive 31. When the liquid level reaches the preset height, the flow of the pump drive 31 is adjusted to be consistent with the flow at the reflux groove 36 to ensure that the slurry in the dyeing tank 32 is at the set value; after a certain period of dyeing, the liquid level in the dyeing tank 32 will be reduced, and the liquid level meter (described below) set in the dyeing tank 32 sends a signal to the pump drive 31 to ensure that there is always material in the dyeing tank 32.

[0036] In this embodiment, a heating element and a liquid level meter are provided in the feed box 30. The heating element is used to heat the slurry in the feed box 30. The liquid level meter can record the liquid level in the feed box 30 in real time, and remind the staff to replenish the slurry in the feed box 30 when necessary. Since the feed box 30 is in a semi-closed state, there is no need to worry about the precipitation and volatilization of the slurry. Therefore, the capacity of the feed box 30 can be much larger than the capacity of the dyeing tank 32, reducing the frequency of the staff replenishing the material.

[0037] When dyeing is required, the staff only needs to guide the yarn conveyed by the feeding assembly 2 to the multiple sets of dyeing wheels 35 on the dyeing row 34. The dyeing wheels 35 are driven by the lifting drive member 33 to immerse the yarn into the dyeing tank 32 for dyeing.

[0038] In this embodiment, an inclined surface is provided at the bottom of the dyeing tank 32, and the reflux tank 36 is located at the bottom of the inclined surface.

[0039] In this embodiment, the loading assembly 2 includes a material seat 20, a yarn guide porcelain seat 21, a connecting plate 22, a tension yarn guide 23 and a supporting wheel 24. The material seat 20 and the connecting plate 22 are both installed on the frame body 1. The material seat 20 is used to place the yarn bobbin to be processed. The yarn guide porcelain seat 21 and the tension yarn guide 23 are both hinged on the connecting plate 22. A wire hole is provided on the yarn guide porcelain seat 21, and a wire break sensor 26 is provided near the wire hole; a limiting clamp 27 is provided on the connecting seat; a limiting elastic member 25 is provided on the yarn guide porcelain seat 21, one end of the limiting elastic member 25 is sleeved on the yarn guide porcelain seat 21, and the other end is sleeved on the connecting plate 22; the supporting wheel 24 is installed on the frame body 1, and is used to support the yarn.

[0040] According to the above design scheme, when sizing and dyeing work is required, the staff will place the yarn tube to be processed on the material seat 20, and then pass the yarn through the yarn guide porcelain seat 21 and bypass the tension yarn guide 23, and then enter the dyeing component 3 under the guidance of the support wheel 24. When the yarn needs to pass through the tension yarn guide 23, the yarn guide porcelain seat 21 can be swung to a horizontal state to facilitate the user to punch holes. Since the material seat 20, the yarn guide porcelain seat 21 and the tension yarn guide 23 in the loading assembly 2 are all prior arts and are not the protection points of the utility model, they are not expanded in the utility model.

[0041] In this embodiment, a pre-wetting component 8 is provided on the frame body 1, and the pre-wetting component 8 is installed between the loading component 2 and the dyeing component 3, and includes a water tank 80 and a sponge pad 82. The sponge pad 82 is installed on the frame body 1 through a support 84, and a heating patch 83 and a temperature sensor are also provided on the support 84. A guide pipe 81 is provided on the water tank 80, and the guide pipe 81 can be deformed freely. A water supply pump is provided in the water tank 80.

[0042] Through the above design scheme, the pre-wetting component 8 can wet the yarn for subsequent dyeing. The staff fills the water tank 80 with clean water, and then adjusts the guide tube 81 to align with the sponge pad 82; in this embodiment, a quantitative water outlet device is provided in the water tank 80, and the quantitative water outlet device can regularly open and close the guide tube 81 to allow water droplets to drip from the guide tube 81 into the sponge pad 82. When the yarn passes through the wet sponge pad 82, the dry yarn will be wetted. At the same time, the heating patch 83 can heat the sponge pad 82 to ensure that the water in the sponge is always within a certain temperature range.

[0043] In this embodiment, the drying assembly 4 comprises a drying cylinder with yarn separation, and a hot air blower and a rotating shaft motor are arranged in the drying cylinder with yarn separation.

[0044] In this embodiment, the winding assembly 5 includes a tension pulley group 50, a material break detection seat 51 and a transverse yarn guide 52 for the yarn to pass around in sequence, and finally the yarn is wound on the winding base 53; the tension pulley group 50 includes a guide wheel and a balance wheel, the guide wheel is used to guide the yarn output by the drying assembly 4 to the balance wheel, the balance wheel is used to relax the tension of the yarn, the material break detection seat 51 is used to detect whether the yarn is broken and limit the moving direction of the yarn, the transverse yarn guide 52 is used to guide the yarn to swing left and right, and the winding base 53 is used to collect the dried yarn.

[0045] Through the above-mentioned design scheme, the drying drum with yarn separation is used to dry the yarn. The yarn can automatically wrap around the drying drum with yarn separation forward as the shaft motor rotates, and then the hot air blower blows out hot air to dry the yarn; when collecting the yarn, the staff only needs to install the winding drum on the winding base 53, and then wind the thread end on the winding drum, and the winding base 53 drives the winding drum to rotate to collect the yarn; the dried yarn is guided by the winding assembly 5 in turn and then wound on the winding drum. When winding, the transverse yarn guide 52 can drive the yarn to swing left and right on the winding drum for easy collection.

[0046] Since the yarn-separating drying cylinder and the winding assembly 5 belong to the prior art and are not the technical key points of the present utility model, they are not elaborated in the present utility model.

[0047] In this embodiment, a main console 6 is disposed on the rack body 1 , and feet 10 are disposed at the bottom of the rack body 1 .

[0048] The main console 6 is electrically connected to the feeding assembly 2, the dyeing assembly 3, the drying assembly 4, the winding assembly 5, the pre-wetting assembly 8 and the extrusion assembly 7 described below. The staff can control and record the electrical components in each assembly through the main console 6.

[0049] In this embodiment, an extrusion assembly 7 is provided on the frame body 1, and the extrusion assembly 7 is arranged behind the immersion assembly 3, including an active driving wheel 71, a driving wheel driving member 70, an adjusting rod 72 and an extrusion wheel 73. The adjusting rod 72 can slide on the frame body 1, and an extrusion wheel 73 is provided at the bottom of the adjusting rod 72. The extrusion wheel 73 can approach or move away from the active driving wheel 71 under the drive of the adjusting rod 72; the driving wheel driving member 70 is installed on the frame body 1, and the driving wheel driving member 70 is used to drive the active driving wheel 71 to rotate. The active driving wheel 71 is located above the immersion tank 32, and an auxiliary limiting groove is provided on the active driving wheel 71.

[0050] Through the above design, the active drive wheel 71 and the extrusion wheel 73 cooperate with each other to squeeze out the excess slurry on the yarn, and the extruded yarn falls back into the dyeing tank 32 to repeat the dyeing work. The auxiliary limit groove is used to position the yarn to prevent the yarn from going astray. When it is necessary to manually guide the yarn through the extrusion assembly 7, the staff can adjust the distance between the extrusion wheel 73 and the active drive wheel 71 through the adjustment rod 72, and then control the pressing wheel to press the yarn on the active drive wheel 71 after passing through the yarn.

[0051] In this embodiment, a plurality of sets of auxiliary wheels 9 and auxiliary reversing discs are arranged on the frame body 1, and both the auxiliary wheels 9 and the auxiliary reversing discs are used for guiding the yarn.

[0052] Compared with the prior art, the small sample sizing machine provided by the utility model only needs to replenish the slurry in the feeding box 30 during the dyeing process. The slurry in the feeding box 30 is pumped to the dyeing tank 32 by the pump driving part 31, and the slurry then flows back to the feeding box 30 from the reflux tank 36. Since the feeding box 30 can hold more slurry, there is no need for the staff to replenish it frequently, and the slurry is in a flowing state during the dyeing process, so as to avoid long-term standing to affect the dyeing effect of the slurry.

[0053] In the absence of conflict, the above-mentioned embodiments and features thereof may be combined with each other.

[0054] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.

Claims

1. A sample sizing machine, comprising a frame body (1), characterized in that: A feeding assembly (2), a dyeing assembly (3), a drying assembly (4) and a winding assembly (5) are arranged on the frame body (1); the feeding assembly (2) is used to convey the yarn to be dyed to the dyeing assembly (3); the dyeing assembly (3) is used to dye the yarn; the dyed yarn enters the drying assembly (4) for drying; and the dried yarn is collected by the winding assembly (5); The dyeing assembly (3) comprises a lifting drive member (33) installed on the frame body (1), a dyeing tank (32), a feed filling box (30), and a pumping drive member (31), wherein the pumping drive member (31) is used to pump the slurry in the feed filling box (30) into the dyeing tank (32), and the slurry in the dyeing tank (32) flows into the feed filling box (30) through a reflux tank (36) arranged in the dyeing tank (32); The lifting drive member (33) is used to press the yarn into the dyeing tank (32); a dyeing row (34) is arranged at the bottom of the lifting drive member (33), and a plurality of groups of dyeing wheels (35) are arranged on the dyeing row (34).

2. A sample sizing machine according to claim 1, characterized in that: The feeding assembly (2) comprises a material seat (20), a yarn guide porcelain seat (21), a connecting plate (22), a tension yarn guide (23) and a supporting wheel (24). The material seat (20) and the connecting plate (22) are both mounted on the frame body (1). The material seat (20) is used to place a yarn bobbin to be processed. The yarn guide porcelain seat (21) and the tension yarn guide (23) are both hinged on the connecting plate (22). A wire hole is provided on the yarn guide porcelain seat (21), and a wire break sensor (26) is provided near the wire hole. A limit clamping protrusion (27) is provided on the connecting seat. A limit elastic member (25) is provided on the yarn guide porcelain seat (21), one end of the limit elastic member (25) is sleeved on the yarn guide porcelain seat (21), and the other end is sleeved on the connecting plate (22). The supporting wheel (24) is mounted on the frame body (1) and is used to support the yarn.

3. A sample sizing machine according to claim 1, characterized in that: A pre-wetting component (8) is arranged on the frame body (1). The pre-wetting component (8) is installed between the feeding component (2) and the impregnation component (3), and comprises a water tank (80) and a sponge pad (82). The sponge pad (82) is installed on the frame body through a support (84). A heating patch (83) and a temperature sensor are also arranged on the support (84). A guide pipe (81) is arranged on the water tank (80). The guide pipe (81) can be deformed freely. A water supply pump is arranged in the water tank (80).

4. The sample sizing machine according to claim 1, characterized in that: The drying component (4) comprises a drying cylinder with yarn separation, and a hot air blower and a rotating shaft motor are arranged in the drying cylinder with yarn separation.

5. The sample sizing machine according to claim 1, characterized in that: The winding assembly (5) comprises a tension pulley assembly (50), a material break detection seat (51) and a transverse yarn guide (52) for the yarn to be wound around the tension pulley assembly (50) in sequence, and finally the yarn is wound around the winding base (53); the tension pulley assembly (50) comprises a guide wheel and a balance wheel, the guide wheel is used to guide the yarn output by the drying assembly (4) to the balance wheel, the balance wheel is used to relax the tension of the yarn, the material break detection seat (51) is used to detect whether the yarn is broken and limit the moving direction of the yarn, the transverse yarn guide (52) is used to guide the yarn to swing left and right, and the winding base (53) is used to collect the dried yarn.

6. The sample sizing machine according to claim 1, characterized in that: A main console (6) is arranged on the frame body (1), and a pad foot (10) is arranged at the bottom of the frame body (1).

7. The sample sizing machine according to claim 1, characterized in that: A squeezing assembly (7) is arranged on the frame body (1). The squeezing assembly (7) is arranged behind the dyeing assembly (3) and comprises an active driving wheel (71), a driving wheel driving member (70), an adjusting rod (72) and an squeezing wheel (73). The adjusting rod (72) can slide on the frame body (1). A squeezing wheel (73) is arranged at the bottom of the adjusting rod (72). The squeezing wheel (73) can approach or move away from the active driving wheel (71) under the drive of the adjusting rod (72). The driving wheel driving member (70) is installed on the frame body (1). The driving wheel driving member (70) is used to drive the active driving wheel (71) to rotate. The active driving wheel (71) is located above the dyeing tank (32), and an auxiliary limiting groove is arranged on the active driving wheel (71).

8. The sample sizing machine according to claim 1, characterized in that: A plurality of sets of auxiliary wheels (9) and auxiliary reversing discs are arranged on the frame body (1), and the auxiliary wheels (9) and the auxiliary reversing discs are both used for guiding yarns.

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