A rapid repair device for road engineering in negative temperature environment
By designing a pavement engineering rapid repair device including a mixing pot, a storage tank, a solvent box, an antifreeze tank and multiple microwave heating devices, the problem of difficulty in pavement repair in low-temperature environments is solved, and a fast and efficient pavement repair effect is achieved.
Patent Information
- Application Number
- CN202421230045.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-05-31
AI Technical Summary
In cold areas, it is difficult for the existing technology to quickly repair road cracks and other defects in low temperature environments, and cement materials cannot solidify and harden at low temperatures, resulting in poor repair results.
A quick repair device for pavement engineering is designed, including a movable vehicle body, a stirring pot, a storage tank, a solvent box, an antifreeze tank and multiple microwave heating devices. The device uses a microwave heating device to quickly heat the repair material under a negative temperature environment to achieve road surface repair.
It realizes rapid and efficient repair of road surfaces under negative temperature environments, shortens repair time, improves repair efficiency, and ensures the quality and user experience of road surface repair.
Smart Images

Figure CN222730307U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of road maintenance, in particular to a rapid repair device for road surface engineering suitable for use in negative temperature environments. Background Art
[0002] Under the influence of traffic load and natural environment, concrete pavement, airport pavement, etc. will gradually deteriorate and suffer varying degrees of damage. In cold regions of my country, winter is cold and long, the temperature is extremely low, and the effects of freeze-thaw cycles and deicing salts make the pavement damage situation more severe, and cracks are the main form of damage. For many roads and airports, they cannot be closed for long-term repair, so cracks and other pavement defects require rapid repair.
[0003] At present, special cement is usually used to fill and repair cracks and other road surface defects. However, in cold areas, cement materials are easily frozen and condensed, and cannot solidify and harden, and cannot achieve a rapid repair effect. Aggregate warm bin preheating, greenhouse heat storage pouring and heating maintenance cannot achieve rapid repair of the road surface, so how to achieve rapid repair of the road surface in a low temperature environment has become an urgent problem that needs to be solved. Summary of the invention
[0004] The utility model provides a rapid repair device for road surface engineering suitable for negative temperature environments, so as to solve the problem that the prior art cannot realize rapid repair of the road surface in low temperature environments.
[0005] The utility model provides a rapid repair device for road engineering in a negative temperature environment, the device comprising: a controller, a movable vehicle body, a stirring pot and a storage tank arranged in the vehicle body, a solvent box and an antifreeze tank arranged on the vehicle body, and a microwave heating device arranged at the bottom of the vehicle body, wherein the microwave heating devices are multiple, and the microwave heating devices are arranged on the bottom plate of the vehicle body on the principle of realizing mutual coupling between microwave sources;
[0006] The stirring pot is provided with a stirring device and a uniformity detector, wherein the stirring device is used to stir the material and solvent in the stirring pot, and the stirred slurry is transported to the repair area through a slurry delivery pipe, and the uniformity detector is used to detect the uniformity of the slurry in the stirring pot and send the detection result to the controller;
[0007] There are multiple storage tanks, and different storage tanks are used to store different materials;
[0008] The antifreeze tank is arranged on the solvent tank, and the solvent tank is arranged on the upper side of the stirring pot, and the antifreeze tank stores antifreeze; a heating device and a temperature controller are arranged in the solvent tank, the heating device is used to heat the solvent in the solvent tank, and the temperature controller is used to measure the temperature of the solvent in the solvent tank and send the detected temperature to the controller;
[0009] The microwave heating device is used to heat the slurry delivered to the repair area according to the triggering of the controller, so as to repair the road surface in a negative temperature environment;
[0010] The controller is used to control the pavement engineering rapid repair device as a whole according to the detection result of the slurry uniformity sent by the uniformity detector and the temperature measured by the temperature controller, so as to repair the pavement.
[0011] Optionally, the liquid channel between the antifreeze tank and the solvent tank, and the liquid channel between the solvent tank and the stirring pot are both provided with flow sensors, and the flow sensors are used to send detected flow information to the controller;
[0012] The controller is also used to control the antifreeze tank, the solvent tank, the heating device, the stirring device, and the microwave heating device as a whole according to the detection result of the slurry uniformity sent by the uniformity detector, the flow information detected by the flow sensor, and the temperature measured by the thermostat to achieve repair of the road surface.
[0013] Optionally, a funnel opening is provided at the lower side of the solvent box, and the solvent in the solvent box flows into the stirring pot through the funnel opening; a liquid inlet is provided on the solvent box, and the solvent is replenished to the solvent box through the liquid inlet; a self-heating material is provided in the interlayer of the box wall of the solvent box, so that the solvent in the solvent box is heated and kept warm by the self-heating material;
[0014] A flow sensor and a solenoid valve are provided at the funnel opening, and the controller controls the opening and closing of the funnel opening through the solenoid valve.
[0015] Optionally, the funnel opening of the solvent box corresponds to the inlet of the stirring pot, so that the solvent in the solvent box directly flows into the stirring pot through the funnel opening.
[0016] Optionally, the device further comprises a booster pump, and the slurry delivery pipe is connected to the stirring pot via the booster pump;
[0017] The booster pump is used to boost the pressure of the slurry in the stirring pot and then transfer it to the repair area through the slurry delivery pipe.
[0018] Optionally, a discharge port is provided at the bottom of the storage tank, a feed port is provided at the top of the storage tank, and a solenoid valve is provided at the discharge port, so that the controller controls the opening and closing of the discharge port through the solenoid valve.
[0019] A measuring cylinder is correspondingly provided at the discharge port of each storage tank, and the measuring cylinder is used to receive the material discharged from the storage tank;
[0020] The measuring cylinder buckle is arranged on the bottom plate of the vehicle body below the corresponding storage tank;
[0021] The material storage tank is fixed on the vehicle body, and the number of the material storage tanks is set according to the types of raw materials required for repairing the road surface.
[0022] Optionally, a radiation cavity is provided under the bottom plate of the vehicle body, and the microwave heating devices are arranged in the radiation cavity in three rows and two columns;
[0023] And a plurality of groups of infrared auxiliary heating lamps are arranged in the radiation cavity as required.
[0024] Optionally, there are multiple uniformity detectors, and the uniformity detectors are evenly distributed in the stirring pot.
[0025] Optionally, the device also includes a premixing system; the premixing system includes a mixing chamber, and a plurality of storage tanks arranged on the mixing chamber, and the type and quantity of raw materials entering the mixing chamber are controlled by a feeding switch on the lower side of the storage tank, so that the raw materials are premixed through the mixing chamber, and the premixed raw materials are controlled to enter the mixing pot.
[0026] Optionally, the device also includes: a geotextile spreader; the geotextile spreader includes a roller and a geotextile, both ends of the roller are fixed on the vehicle body, and the roller can rotate on the vehicle body, the geotextile is wound on the roller, and according to the needs of the repair construction, the geotextile is spread on the repair area, and the heated solvent in the solvent box is sprayed onto the spread geotextile to keep the repair area warm and moisturized.
[0027] The beneficial effects of the utility model are as follows:
[0028] The utility model provides a movable vehicle body to carry a stirring pot, a storage tank, a solvent tank, an antifreeze tank and a microwave heating device, thereby simply and quickly realizing the repair of the road surface in a negative temperature environment. That is, the utility model can efficiently, quickly and environmentally friendly repair the road surface with only a small vehicle body, shortening the repair time and improving the repair efficiency, thereby greatly improving the user experience.
[0029] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are listed below. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] By reading the detailed description of the preferred embodiment below, various other advantages and benefits will become clear to those of ordinary skill in the art. The accompanying drawings are only used for the purpose of illustrating the preferred embodiment and are not considered to be limiting of the present invention. Moreover, the same reference symbols are used throughout the accompanying drawings to represent the same components. In the accompanying drawings:
[0031] Figure 1 This is a schematic diagram of the structure of a rapid repair device for road works in a negative temperature environment according to the utility model;
[0032] Figure 2 This is a schematic diagram of the structure of another quick repair device for road works in a negative temperature environment of the utility model;
[0033] Figure 3 This is a schematic diagram of the structure of another quick repair device for road works in a negative temperature environment of the utility model;
[0034] Description of the drawings: 1. Antifreeze tank, 2. Solvent tank, 3. Stirring pot, 4. Booster pump, 5. Sprayer, 6. Storage tank, 7. Measuring cylinder, 8. Microwave heating device, 9. Radiation cavity, 10. Vehicle body, 11. Water pipe, 12. Sprayer, 13. Geotextile spreader, 14. Roller, 15. Geotextile, 16. Premix system, 17. Self-heating material, 18. Controller, 19. Booster, 20. Infrared auxiliary heating lamp, 21. Mixing chamber, 22. Feeding switch. DETAILED DESCRIPTION
[0035] The exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.
[0036] The utility model aims to solve the problem that the existing road surface cannot be quickly repaired in a negative temperature environment. By providing a movable vehicle body to carry a stirring pot, a storage tank, a solvent tank, an antifreeze tank and a microwave heating device, the road surface can be repaired simply and quickly. The utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and do not limit the utility model.
[0037] The utility model provides a rapid repair device for road engineering in a negative temperature environment. Figure 1 The pavement engineering rapid repair device comprises: a movable vehicle body 10, a stirring pot 3 and a storage tank 6 arranged in the vehicle body 10, a solvent tank 2 and an antifreeze tank 1 arranged on the vehicle body 10, and a microwave heating device 8 arranged at the bottom of the vehicle body 10, wherein the microwave heating device 8 is multiple and regularly arranged at the bottom of the vehicle body 10, and the pavement engineering rapid repair device is also provided with a controller 18;
[0038] The stirring pot 3 has a stirring device and a uniformity detector, the stirring device is used to stir the material and solvent in the stirring pot 3, and the stirred slurry is transported to the repair area through the slurry delivery pipe, and the uniformity detector is used to detect the uniformity of the slurry in the stirring pot 3 and send the detection result to the controller 18;
[0039] There are multiple storage tanks 6, and different storage tanks 6 are used to store different materials;
[0040] The antifreeze tank 1 is arranged on the solvent tank 2, and the solvent tank 2 is arranged on the upper side of the stirring pot 3. The antifreeze tank 1 contains antifreeze, and the amount of antifreeze flowing into the solvent tank 2 is controlled according to the scale value on the antifreeze tank 1; a heating device and a temperature controller are arranged in the solvent tank 2, the heating device is used to heat the solvent in the solvent tank 2, and the temperature controller is used to measure the temperature of the solvent in the solvent tank 2 and send the detected temperature to the controller 18;
[0041] The microwave heating device 8 is used to heat the slurry delivered to the repair area according to the triggering of the controller 18, so as to repair the road surface in a negative temperature environment;
[0042] The controller 18 is used to control the pavement engineering rapid repair device as a whole according to the detection result of the slurry uniformity sent by the uniformity detector and the temperature measured by the temperature controller to achieve the repair of the pavement.
[0043] Specifically, in the embodiment of the utility model, flow sensors are provided in the liquid channel between the antifreeze tank 1 and the solvent tank 2, and in the liquid channel between the solvent tank 2 and the stirring pot 3. The flow sensors are used to send the detected flow information to the controller 18, and the controller 18 controls the antifreeze tank 1, the solvent tank 2, the heating device, the stirring device, and the microwave heating device 8 as a whole according to the detection result of the slurry uniformity sent by the uniformity detector, the flow information detected by the flow sensor, and the temperature measured by the thermostat, so as to finally quickly and easily repair the road surface.
[0044] It should be noted that in order to reduce the overall weight of the rapid repair device for pavement engineering, make its structure simple and easy to use, the embodiment of the utility model is provided with a movable body 10 which only includes a bottom plate and a body frame of the body 10, and the stirring pot 3 and the storage tank 6 are arranged in the body frame, while the solvent box 2 and the antifreeze tank 1 are arranged on the upper side of the body frame, and the microwave heating device 8 is arranged on the bottom plate. This overall design facilitates the storage and retrieval of materials and subsequent cleaning management.
[0045] In addition, the solvent in the embodiments of the present invention is mainly water. Of course, those skilled in the art can also use various other solvents according to actual needs, and the present invention does not make any specific limitation on this.
[0046] That is to say, the embodiment of the utility model is to provide a movable vehicle body 10 to carry the stirring pot 3, the storage tank 6, the solvent tank 2, the antifreeze tank 1 and the microwave heating device 8, so as to simply and quickly realize the repair of the road surface in a negative temperature environment.
[0047] Specifically, the embodiment of the utility model provides a funnel opening on the lower side of the solvent box 2, and then the solvent in the solvent box 2 flows into the stirring pot 3 through the funnel opening. During specific implementation, the funnel opening and the stirring pot 3 can be connected by a catheter, or the funnel opening can be directly aligned with the feed port of the stirring pot 3 to introduce the solvent into the stirring pot 3.
[0048] At the same time, the utility model is also provided with a flow sensor and a solenoid valve at the opening of the funnel, and then the controller 18 controls the opening and closing of the solvent box 2 inputting the solvent into the stirring pot 3 through the solenoid valve.
[0049] In addition, the solvent tank 2 of the embodiment of the utility model is provided with a liquid inlet, through which the solvent tank 2 is replenished with solvent, and the solvent tank 2 of the embodiment of the utility model is provided with a scale to control the amount of solvent added to the stirring pot 3 according to the scale. At the same time, the controller 18 controls the amount of solvent flowing out as a whole through the flow sensor and the solenoid valve at the funnel opening on the solvent tank 2.
[0050] During specific implementation, because the slurry is relatively viscous and has poor fluidity, the pavement engineering rapid repair device in the embodiment of the utility model is also provided with a booster pump 4, and the slurry delivery pipe is connected to the stirring pot 3 through the booster pump 4, so that the slurry flowing out of the stirring pot 3 is pressurized by the booster pump 4, and then transmitted to the nozzle 5 through the slurry delivery pipe, thereby facilitating the outflow of the slurry.
[0051] Furthermore, in the embodiment of the utility model, all the storage tanks 6 are provided with a discharge port at the bottom, and then a feed port is provided at the top of the storage tank 6, and materials are added and extracted through the discharge port and the feed port. Because the materials usually have dust, which affects the health of the construction workers to a certain extent, the embodiment of the utility model is provided with a solenoid valve at the discharge port, so that the controller 18 controls the opening and closing of the discharge port, so that the utility model can protect the health of the construction workers to the greatest extent.
[0052] During specific implementation, in order to ensure the accuracy of the slurry composition at the final stirring point, the embodiment of the utility model measures the amount of extracted material through a special measuring cylinder 7, and then in order to more accurately control the infinite components, the embodiment of the utility model allocates a measuring cylinder 7 to each storage tank 6, thereby ensuring that the material taken will not cause inaccurate material composition due to the measuring cylinder 7 being used for other materials.
[0053] Among them, in the specific implementation, in order to ensure the stability of the measuring cylinder 7 when the vehicle body 10 moves, in the embodiment of the utility model, a measuring cylinder 7 is correspondingly arranged at the discharge port of each storage tank 6, and then the measuring cylinder 7 is snap-fitted onto the bottom plate of the vehicle body 10, thereby ensuring the stability of the measuring cylinder 7.
[0054] In addition, in order to ensure the stability of the storage tank 6, the storage tank 6 is welded to the vehicle body 10 in the embodiment of the utility model, and can be welded to the side wall of the vehicle body 10, or the body frame of the vehicle body 10, and the number of the storage tanks is set according to the number of raw materials required for repairing the road surface. For example, if three kinds of raw materials are required for repairing the road surface, three storage tanks 6 are sufficient. In order to ensure that it is applicable to all road surfaces, the pavement engineering rapid repair device of the embodiment of the utility model can be provided with multiple storage tanks 6 to meet the needs of different road surface repairs. Figure 1 In a specific implementation, the storage tanks 6 in the embodiment of the utility model can be arranged in a row inside the vehicle body 10, and of course can also be arranged in two rows, etc., and the utility model does not make specific limitations on this.
[0055] See also Figure 1In the embodiment of the utility model, a radiation cavity 9 is provided at the bottom of a vehicle body 10, and a microwave heating device 8 is arranged in the radiation cavity 9. The microwave heating device 8 in the embodiment of the utility model is arranged on the principle of realizing mutual coupling between microwave sources. Specifically, the microwave heating device 8 can be arranged in the radiation cavity 9 in a manner of three rows and two columns.
[0056] In specific implementation, the microwave heating device 8 in the embodiment of the utility model includes a magnetron and a bell mouth, wherein the magnetron is used to excite microwaves; the bell mouth is used to concentrate and transmit the microwaves transmitted by the waveguide downward to heat the repair area on the road surface, so that the slurry in the repair area can quickly coagulate and harden.
[0057] In addition, in the specific implementation, in order to ensure the quality of the final slurry mixing, the embodiment of the utility model sets a plurality of uniformity detectors in the stirring pot 3 to detect the uniformity of the slurry in the stirring pot 3, and sends the detection results to the controller 18, so as to control the construction after the slurry is evenly mixed through the controller 18. Specifically, the embodiment of the utility model can set three uniformity detectors, and the uniformity detectors are evenly distributed on the side wall of the stirring pot 3 along the center line direction of the stirring pot 3, so as to maximize the uniformity of the slurry, thereby obtaining better road repair quality.
[0058] It should be noted that, in order to obtain different water temperatures, the embodiment of the utility model can also be provided with multiple solvent boxes 2. The specific number and location of the solvent boxes 2 can be set by those skilled in the art according to actual needs, and the utility model does not make specific restrictions on this. Figure 2 shown.
[0059] Then, during the specific implementation, the embodiment of the utility model can further be provided with a geotextile spreader 13, which includes a roller 14 and a geotextile 15, the two ends of the roller 14 are fixed on the vehicle body 10, and the roller 14 can rotate around the central axis of the roller 14, and the geotextile 15 is wound around the roller 14, and the roller 14 can rotate, so as to spread the geotextile 15 in the repair area according to the needs of the repair construction, and spray the heated solvent in the solvent box 2 onto the spread geotextile 15 to keep the repair area warm and moist. Through this arrangement, it can be achieved that according to the needs of the repair construction, the geotextile 15 is spread in the repair area, and the solvent heated in the solvent box 2 is sprayed onto the spread geotextile 15 through the water pipe 11 and the spray head 12 to keep the repair area warm and moist. That is, when the repair time is short and the repair area is large, and the microwave heating device 8 cannot continue to heat, the geotextile 15 can be spread in the repaired area, and water can be sprinkled through the sprinkler head 12 to achieve heat preservation and moisturizing maintenance. Specifically, the water sprinkled in the utility model contains antifreeze to prevent the water from freezing in a negative temperature environment and failing to achieve moisturizing.
[0060] In order to make the solvent, ie, water, flow out as quickly as possible, the utility model can also set a pressure-boosting device at the connection position between the solvent box 2 and the water pipe 11 to facilitate the outflow of water.
[0061] In addition, in the specific implementation, in order to facilitate the materials and solvents to enter the stirring pot 3, the storage tank 6 and the solvent box 2 are both arranged on the upper side of the stirring pot 3, and the requirements of uniformity of mixing can be met at the same time. Different quantities are first stirred in the common storage tank 6, and then introduced into the stirring pot 3. This method of mixing the materials in advance saves the stirring time of the stirring pot 3, so it can effectively save the overall construction time and improve work efficiency. In addition, the utility model also arranges a self-heating material 17 in the box wall interlayer of the solvent box 2, so as to heat and insulate the solvent box 2 through the self-heating material 17. The thickness and position of the self-heating material 17 can be set by those skilled in the art according to actual needs, and the utility model will not be described in detail here.
[0062] That is to say, the embodiment of the utility model adopts a combination of microwave heating and geotextile insulation. Considering the tight repair task, when the repair device needs to be moved to the next repair area, the geotextile spreader 13 is used to achieve heat preservation and moisture retention. Under negative temperature conditions, water will freeze. In this regard, the utility model prevents water from freezing by using micron heating and adding antifreeze to ensure that liquid water can be maintained when the device is not working, when the repair material is hydrated and condensed, and when watering and moisturizing maintenance. The utility model controls the heating and feeding of raw materials through the feeding control device, which is simple to operate, easy to use, and can effectively avoid heat loss.
[0063] The following will explain and illustrate the pavement engineering rapid repair device described in the embodiment of the utility model in detail through two specific examples:
[0064] Example 1
[0065] See also Figure 2 The rapid repair device for road engineering of the utility model embodiment mainly includes a stirring pot 3, a solvent box 2, a storage tank 6, a measuring cylinder 7 and a microwave heating device 8, wherein the stirring pot 3 is provided with a stirring device to realize the stirring preparation of the repair material. The cover on the top of the stirring pot 3 can be opened to both sides, and the repair raw materials and hot water can be added to the stirring pot 3 through here. There is a switch at the bottom of the stirring pot 3, and it is connected to the booster pump 4, and the booster pump 4 is connected to the slurry pipe and the nozzle 5. After the preparation of the repair material is completed, it is transported to the repair area through the booster pump 4, the slurry pipe and the nozzle 5. There are 3 brackets at the bottom of the stirring pot 3, which are connected to the bottom plate.
[0066] The upper part of the stirring pot 3 in the embodiment of the utility model is a solvent box 2, which is equipped with a heating device and a thermostat, and the water temperature can be set by the thermostat. The outer side of the solvent box 2 has a transparent scale, through which the water amount in the solvent box 2 can be observed. The lower part of the solvent box 2 is provided with a funnel and a switch to control the addition of water to the stirring pot 3. The amount of water added to the stirring pot 3 can be accurately controlled by the scale. There is a cover on the left side of the upper part of the solvent box 2, which can be opened to add water. There is an antifreeze tank 1 on the right side of the solvent box 2, and the antifreeze tank 1 is provided with a transparent scale. The bottom of the antifreeze tank is connected to the solvent box 2 and is provided with a switch, and antifreeze can be added to the solvent box 2 through the switch. There is a cover on the upper part of the antifreeze tank, which can be opened to add antifreeze.
[0067] The material storage tank 6 in the embodiment of the utility model is welded on the device bracket. The material storage tank 6 is used to store raw materials for repairing materials. The upper part is provided with a cover, which can be opened to replenish raw materials; the lower part is provided with a funnel and a switch, which can add raw materials to the measuring cylinder 7. The measuring cylinder 7 is provided with a scale, and the lower part of the measuring cylinder 7 is connected to the bottom plate by a buckle. The measuring cylinder 7 can be taken out from the bottom and fixed on the bottom plate. The amount of raw materials added to the stirring pot 3 is accurately controlled by the measuring cylinder 7.
[0068] In specific implementation, the bottom of the bottom plate of the utility model embodiment is provided with 3*2=6 microwave heating devices 8 and radiation cavities 9. The microwave heating device 8 is composed of a magnetron, a waveguide and a bell mouth. The magnetron excites microwaves, which are transmitted through the waveguide, and the bell mouth allows the microwaves to be concentrated and transmitted downward. The repaired repair area is heated by the microwave heating device 8, thereby promoting the rapid coagulation and hardening of the repair material. The radiation cavity 9 is also used to concentrate microwaves for downward transmission and heating to improve the joining efficiency.
[0069] That is, the utility model adopts a micro-heat heating and maintenance method, and combines it with water preheating and antifreeze means, adds antifreeze agent into the water, so that it can continuously provide liquid water during the hydration process of the repair material, preheat the water, increase the coagulation and hardening speed of the repair material, and adopts a multi-wave source microwave heating device 8 to improve the heating and maintenance efficiency.
[0070] In general, the utility model provides a rapid repair device for road engineering in a negative temperature environment, which has at least the following beneficial effects:
[0071] In view of the problem that water will freeze in a negative temperature environment, the pavement engineering rapid repair device of the present invention heats water through the solvent tank 2 to prevent it from freezing. At the same time, when the repair material is stirred, hot water is used to increase the coagulation and hardening speed of the repair material. Antifreeze is added to the solvent tank 2 through the antifreeze tank 1 to ensure that the water will not freeze when not working. In addition, when working, antifreeze can also be added to the solvent tank 2 to increase the freezing point of water, so that the water will not freeze during the preparation, use and maintenance of the repair material, and provide liquid water for the continuous coagulation and hardening of the repair material. In addition, the utility model utilizes the characteristics of microwave heating that is efficient, fast and environmentally friendly. By using a microwave heating device 8 to heat the repair area, the coagulation and hardening of the repair material is accelerated, the repair time is shortened, the repair efficiency is improved, and the disadvantage of the slow coagulation and hardening speed of the repair material in a negative temperature environment is overcome. In addition, the utility model adopts a multi-wave source microwave heating array combination method, and through the mutual coupling between the microwave sources, the heating efficiency is improved, and the disadvantage of the heating blind area of single-wave source heating is overcome.
[0072] The utility model provides a movable vehicle body 10 to carry the stirring pot 3, the storage tank 6, the solvent tank 2, the antifreeze tank 1 and the microwave heating device 8, so as to simply and quickly realize the repair of the road surface in a negative temperature environment. That is, the utility model can repair the road surface efficiently, quickly and environmentally friendly with only a small vehicle body 10, shorten the repair time, improve the repair efficiency, and thus greatly enhance the user experience.
[0073] Example 2
[0074] See also Figure 3 The pavement engineering rapid repair device of the embodiment of the utility model includes: a stirring pot 3, a premixing system 16, a material storage tank 6, a water storage tank, an antifreeze tank 1, a controller 18, a heating device and a geotextile spreader 13, etc.
[0075] In the specific implementation, the stirring pot 3 in the utility model is provided with a stirring device, which can realize stirring the repair material, and the cover on the top of the stirring pot 3 can be opened to both sides for cleaning after use. The top cover of the stirring pot 3 is provided with corresponding feeding holes, such as Figure 3 As shown in the conical structure at the bottom of the middle storage tank 6, the repair raw materials and water can be added to the stirring pot 3 through this;
[0076] The stirring pot 3 in the embodiment of the utility model has a switch at the bottom and is connected to the booster pump 4, which is connected to the slurry delivery pipe and the nozzle 5. After the repair material is prepared, it is transported to the repair area through the booster pump 4, the slurry delivery pipe and the nozzle 5.
[0077] The stirring pot 3 in the embodiment of the utility model is evenly distributed with three or more brackets at the bottom, and the stirring pot 3 is connected to the bottom plate through the brackets.
[0078] The upper part of the stirring pot 3 in the embodiment of the utility model is a premixing system 16, a material storage tank 6, a water storage tank and an antifreeze tank 1. Those skilled in the art can specifically set the positions of the premixing system 16, the material storage tank 6, the water storage tank and the antifreeze tank 1 according to actual needs. The premixing system 16 further includes a small stirring chamber 21, on which a plurality of material storage tanks 6 are arranged. The type and quantity of raw materials entering the stirring chamber 21 are controlled by a feeding switch 22 on the lower side of the material storage tank 6, and the materials in the stirring chamber 21 are premixed by a stirrer in the stirring chamber 21, thereby reducing the stirring time of the materials in the stirring pot 3 and increasing the uniformity of the mixed materials.
[0079] The stirring pot 3 in the embodiment of the utility model is equipped with a heating device and a sensor, and the heating device can be controlled by the sensor, raw materials are added to the stirring pot 3, antifreeze is added to the water, and the like. The specific controller 18 can calculate the amount of each material according to the size of the repair area, and control the amount of various raw materials by controlling the duration of the switch opening, and the pre-stirred raw materials enter the stirring pot 3. At the same time, the amount of antifreeze is controlled according to the outdoor temperature, and the start and stop of the infrared auxiliary heating lamp 20 and the microwave heating device 8 are controlled, so as to achieve the repair of the road surface with greatly saved manpower.
[0080] During the specific implementation, the staff can also control all the operation processes through the controller 18 at any time according to actual needs to effectively ensure the final effect of the road surface repair.
[0081] Specifically, the embodiments of the present invention can be as follows Figure 3 As shown, the first storage tank, the second storage tank and the small agitator at the bottom thereof form a premixing system 16. When the admixture in the repair raw material is not easy to disperse or the amount used is small, the premixing system 16 can be used to promote its dispersion, which is more conducive to the preparation of the repair material and improve the performance of the repair material.
[0082] Furthermore, in the embodiment of the utility model, an interlayer is arranged on the outer wall of the solvent box 2, and a self-heating material 17 is placed in the interlayer. When the water heating efficiency is slow or the water heating device fails, water can be added to both sides of the water storage pipe 11 to make the self-heating device heat the water, and the heated water is sprayed to the designated position through the booster 19, the water pipe 11 and the spray head 12.
[0083] In addition, the embodiment of the utility model is provided with 3*2=6 microwave heating devices 8 and radiation cavities 9 at the bottom of the bottom plate. The microwave heating device 8 is composed of a magnetron, a waveguide and a horn. The magnetron excites microwaves, which are transmitted through the waveguide, and the horn allows the microwaves to be concentrated and transmitted downward. The repaired repair area is heated by the microwave heating device 8, thereby promoting the rapid coagulation and hardening of the repair material. The radiation cavity 9 is also used to concentrate microwaves for downward transmission and heating to improve the addition efficiency. In addition, in order to obtain a better heating effect, the embodiment of the utility model is arranged with infrared auxiliary heating lamps 20 around the inner periphery of the radiation cavity 9.
[0084] A geotextile spreader 13 is also provided on one side of the vehicle body 10 of the embodiment of the utility model, which mainly includes a roller 14, a geotextile 15 and a water pipe 11. When the repair time is short and the repair area is large, and heating cannot be continued, the geotextile 15 can be spread in the repaired area, and water can be sprayed through the spray head 12 to achieve heat preservation and moisture maintenance. The water sprayed contains antifreeze to prevent the water from freezing in a negative temperature environment and failing to achieve moisture retention.
[0085] The utility model utilizes the characteristics of microwave heating, which is efficient, fast and environmentally friendly, and adopts a microwave heating device to heat the repair area, accelerate the coagulation and hardening of the repair material, shorten the repair time, improve the repair efficiency, and overcome the disadvantage of slow coagulation and hardening of the repair material under negative temperature environment. In addition, the device adopts a multi-wave source microwave heating array combination method, and improves the heating efficiency through mutual coupling between the microwave sources, and overcomes the disadvantage of the heating blind area in single wave source heating. By adding a radiation cavity on the outside of the microwave heating device, the heat is concentrated and transmitted downward to reduce heat loss. In addition, the device is connected to the antifreeze tank through a water storage tank, and antifreeze is added to the water to prevent ice formation, so that liquid water can be maintained when the device is not working, when the repair material is hydrated and condensed, and when the geotextile is laid to sprinkle water for moisture retention. The device controls the heating of the storage tank and the addition of raw materials to the stirring pot through sensors, which is simple to operate, easy to use, and avoids heat loss. And when the repair task is tight, when the device needs to repair the next area, the geotextile can be laid through the geotextile spreader to keep the repair material warm and moisturized to keep the repair material continuously hydrated.
[0086] Although the preferred embodiments of the present invention have been disclosed for illustrative purposes, those skilled in the art will appreciate that various modifications, additions and substitutions are possible, and thus, the scope of the present invention should not be limited to the above embodiments.
Claims
1. A rapid repair device for road works in negative temperature environments, characterized in that: The device comprises: a controller, a movable vehicle body, a stirring pot and a storage tank arranged in the vehicle body, a solvent tank and an antifreeze tank arranged on the vehicle body, and a microwave heating device arranged at the bottom of the vehicle body, wherein the microwave heating devices are multiple and arranged on the bottom plate of the vehicle body in accordance with the principle of mutual coupling between microwave sources; The stirring pot is provided with a stirring device and a uniformity detector, wherein the stirring device is used to stir the material and solvent in the stirring pot, and the stirred slurry is transported to the repair area through a slurry delivery pipe, and the uniformity detector is used to detect the uniformity of the slurry in the stirring pot and send the detection result to the controller; There are multiple storage tanks, and different storage tanks are used to store different materials; The antifreeze tank is arranged on the solvent tank, and the solvent tank is arranged on the upper side of the stirring pot, and the antifreeze tank stores antifreeze; a heating device and a temperature controller are arranged in the solvent tank, the heating device is used to heat the solvent in the solvent tank, and the temperature controller is used to measure the temperature of the solvent in the solvent tank and send the detected temperature to the controller; The microwave heating device is used to heat the slurry delivered to the repair area according to the triggering of the controller, so as to repair the road surface in a negative temperature environment; The controller is used to control the pavement engineering rapid repair device as a whole according to the detection result of the slurry uniformity sent by the uniformity detector and the temperature measured by the temperature controller, so as to repair the pavement.
2. The rapid repair device for road construction according to claim 1, characterized in that: The liquid passage between the antifreeze tank and the solvent tank, and the liquid passage between the solvent tank and the stirring pot are both provided with flow sensors, and the flow sensors are used to send the detected flow information to the controller; The controller is also used to control the antifreeze tank, the solvent tank, the heating device, the stirring device, and the microwave heating device as a whole according to the detection result of the slurry uniformity sent by the uniformity detector, the flow information detected by the flow sensor, and the temperature measured by the thermostat to achieve repair of the road surface.
3. The rapid repair device for road construction according to claim 2, characterized in that: A funnel opening is provided at the lower side of the solvent box, and the solvent in the solvent box flows into the stirring pot through the funnel opening. A liquid inlet is provided on the solvent box, and the solvent is replenished to the solvent box through the liquid inlet. A self-heating material is provided in the interlayer of the box wall of the solvent box, so that the solvent in the solvent box is heated and kept warm by the self-heating material. A flow sensor and a solenoid valve are provided at the funnel opening, and the controller controls the opening and closing of the funnel opening through the solenoid valve.
4. The rapid repair device for road construction according to claim 3 is characterized in that: The funnel opening of the solvent box corresponds to the inlet of the stirring pot, so that the solvent in the solvent box directly flows into the stirring pot through the funnel opening.
5. The rapid repair device for road works according to claim 1, characterized in that: The device also includes a booster pump, and the slurry delivery pipe is connected to the stirring pot through the booster pump; The booster pump is used to boost the pressure of the slurry in the stirring pot and then transfer it to the repair area through the slurry delivery pipe.
6. The rapid repair device for road works according to any one of claims 1 to 5, characterized in that: A discharge port is provided at the bottom of the storage tank, a feed port is provided at the top of the storage tank, and a solenoid valve is provided at the discharge port, so that the controller controls the opening and closing of the discharge port through the solenoid valve; A measuring cylinder is correspondingly provided at the discharge port of each storage tank, and the measuring cylinder is used to receive the material discharged from the storage tank, wherein the measuring cylinder buckle is arranged on the bottom plate of the vehicle body below the corresponding storage tank; The material storage tank is fixed on the vehicle body, and the number of the material storage tanks is set according to the types of raw materials required for repairing the road surface.
7. The rapid repair device for road construction according to any one of claims 1 to 5, characterized in that: A radiation cavity is provided under the bottom plate of the vehicle body, and the microwave heating devices are arranged in the radiation cavity in three rows and two columns; And a plurality of groups of infrared auxiliary heating lamps are arranged in the radiation cavity as required.
8. The rapid repair device for road works according to any one of claims 1 to 5, characterized in that: There are multiple uniformity detectors, and the uniformity detectors are evenly distributed in the stirring pot.
9. The rapid repair device for road construction according to claim 8, characterized in that: The device also includes a premix system; The premixing system includes a mixing chamber and a plurality of storage tanks arranged on the mixing chamber. The type and quantity of raw materials entering the mixing chamber are controlled by a feeding switch on the lower side of the storage tank, so that the raw materials are premixed through the mixing chamber and the premixed raw materials are controlled to enter the mixing pot.
10. The rapid repair device for road works according to any one of claims 1 to 5, characterized in that: The device also includes: a geotextile spreader; The geotextile spreader includes a roller and a geotextile, wherein both ends of the roller are fixed on the vehicle body, and the roller can rotate around the central axis of the roller. The geotextile is wound on the roller so as to spread the geotextile on the repair area according to the needs of the repair construction, and the solvent heated in the solvent box is sprayed onto the spread geotextile so as to keep the repair area warm and moisturized.