Bridge maintenance device

By designing a bridge maintenance device with integrated lifting, walking, cutting and cleaning functions, the problems of equipment stacking and frequent replacement of workstations during maintenance in the prior art are solved, and the bridge deck is cut and cleaned on demand, improving maintenance efficiency and safety.

CN222730376UActive Publication Date: 2025-04-08SHANDONG MAIYUAN CONSTR GRP CO LTD
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Patent Information

Application Number
CN202420780137.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2025-04-08
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

The existing bridge expansion joint maintenance components need to be frequently replaced during the maintenance process. The random stacking of equipment in the bridge parts is likely to cause bumps and accidents, and a large number of cutting and cleaning equipment are required to perform pre-order turnover cleaning in the early stage.

Method used

A bridge maintenance device is designed, including a lifting seat, a lifting mechanism, a walking unit, a power component, a fast cutting mechanism for the joint edge bridge deck, a cleaning mechanism and a vacuum cleaner, which can be cut and cleaned on the bridge deck as needed, reducing the stacking of equipment and frequent replacement of workstations.

Benefits of technology

It realizes the on-demand cutting and cleaning of bridge deck concrete during bridge deck maintenance, reduces dust, improves maintenance efficiency and safety, and reduces the stacking of equipment and frequent replacement of workstations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bridge deck cutting and repair on both sides of bridge expansion joints, and in particular to a bridge repair device, comprising a lifting seat, a lifting mechanism is respectively installed at the bottom of the front side and the rear side of the lifting seat, a walking unit is installed at the bottom of each lifting mechanism, a power component is installed on the walking unit located at the rear side, the power component is used to drive the current walking unit to operate, a seam edge bridge deck adjustment quick cutting mechanism is installed between the two walking units, a cleaning mechanism is arranged at the rear side of the seam edge bridge deck adjustment quick cutting mechanism, and two spaced dust collecting components are arranged at the rear side of the cleaning mechanism. The bridge repair device is mainly used for cutting and cleaning the bridge deck on both sides of the anchor during the bridge deck expansion joint repair process, effectively ensuring the on-demand cutting and cutting of the bridge deck concrete at the part to be repaired during the bridge deck repair process, and relying on the cleaning mechanism to improve the cutting environment and reduce dust.
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Description

Technical Field

[0001] The utility model relates to the technical field of bridge deck cutting and repair at both sides of a bridge expansion joint, in particular to a bridge repair device. Background Art

[0002] When cleaning and maintaining a bridge, the main focus is to remove dirt, weeds and other debris from the surface of the bridge, remove rust and anti-corrosion treatments on metal structures, and waterproof and seal concrete structures; when repairing and reinforcing a bridge, it generally includes repairing cracks, holes and structural damage, replacing or repairing damaged expansion joints and other components, and reinforcing the structure to improve its bearing capacity and durability.

[0003] Expansion joints are set between beam ends, between beam ends and abutments, or at the hinged positions of bridges to ensure the smoothness and comfort of vehicle driving. Therefore, regular maintenance and repair of expansion joints are important to ensure the normal driving of vehicles.

[0004] For example, in the patent document with patent publication number CN210420853U, a bridge expansion joint maintenance component is disclosed, whose main structure includes a first support part, a second support part, and a connecting part. One end of the connecting part is connected to the second support part, and the other end of the connecting part is connected to the crossbeam in the bridge expansion joint displacement control box. The first support part is located in the middle of the connecting part, and a driving device is detachably arranged between the first support part and the second support part. When the first support part is fixed, the driving device drives the second support part to drive the connecting part to move, thereby driving the crossbeam in the bridge expansion joint displacement control box to move.

[0005] It can be seen from the above structure and its working principle that the existing bridge expansion joint repair assembly mainly realizes the lifting of the crossbeam through the cooperation of the first support part, the second support part, the connecting part and the driving device during the maintenance work. However, in the actual expansion joint maintenance process, it is usually necessary to first complete the concrete cutting and removal around the anchor plate of the corresponding expansion joint part, and then disassemble the anchor plate for replacement. The bridge expansion joint repair assembly in the prior art only realizes the lifting operation during maintenance, and it still needs to cooperate with a large number of cutting and cleaning equipment for pre-sequence turnover cleaning in the early stage. The work station needs to be frequently changed during the execution of each process, and the equipment is randomly stacked in the bridge part, which is easy to cause stumbling accidents.

[0006] To this end, the utility model improves the problems existing in the existing bridge expansion joint maintenance process, and designs a bridge deck cutting and cleaning device suitable for the expansion joint maintenance process to better solve the problems existing in the prior art. Utility Model Content

[0007] The utility model is to solve one of the above-mentioned technical problems, and the technical solution adopted is: a bridge maintenance device, including a lifting seat, at the bottom of the front side and the rear side of the lifting seat are respectively installed lifting mechanisms, at the bottom of each lifting mechanism is installed a walking unit, on the walking unit located at the rear side is installed a power component, the power component is used to drive the current walking unit to operate, a seam edge bridge deck adjustment quick-cut mechanism is installed between the two walking units, a cleaning mechanism is arranged on the rear side of the seam edge bridge deck adjustment quick-cut mechanism, and two spaced dust suction components are arranged on the rear side of the cleaning mechanism, the two dust suction components are respectively used to realize negative pressure adsorption of dust on the rear side of the cleaning mechanism, and each lifting mechanism is in a synchronous lifting state when working.

[0008] In any of the above schemes, preferably, the lifting mechanism includes a vertically arranged main lifting cylinder, the top of the main lifting cylinder is fixed to the bottom of the lifting seat, and the bottom of the piston rod of the main lifting cylinder is fixed to the top of the corresponding walking unit.

[0009] In any of the above schemes, preferably, the traveling unit includes a horizontally arranged lifting beam, the top of the lifting beam is respectively fixed to the bottom of the piston rod of the main lifting cylinder at the corresponding position, wheel frames are respectively installed at the bottom of both sides of the lifting seat, a traveling wheel is cooperatedly installed in the installation cavity of the wheel frame, the traveling wheel passes through the rotating hole on the wheel frame at the corresponding position through its wheel axle, and the bottom of the traveling wheel is supported on the bridge deck on both sides of the expansion joint to be repaired.

[0010] In any of the above schemes, it is preferred that the power component includes a dual-output shaft motor fixed to the bottom of the middle section of the lifting beam on the rear side through a connecting column, and a positioning seat is respectively provided on one side of each output shaft of the dual-output shaft motor, and a connecting long shaft is movably inserted in the rotating hole of each positioning seat, the inner end of the connecting long shaft is coaxially fixed to the end of the output shaft of the dual-output shaft motor, and the outer end of the connecting long shaft is coaxially fixed to the end of the wheel axle of the traveling wheel.

[0011] In any of the above schemes, it is preferred that the seam edge bridge deck adjustment quick-cut mechanism is used to complete the cutting of the bridge deck concrete on one side of the expansion joint; the seam edge bridge deck adjustment quick-cut mechanism includes a first installation frame that is spaced and symmetrically fixedly installed at the bottom of the middle section of the lifting seat, and a first lifting cylinder is installed inside each of the first installation frames. The bottom of the piston rod of each of the first lifting cylinders can be movably extended to the bottom of the first installation frame and is fixedly connected to the top of the horizontally arranged first transverse frame. In the installation cavity of the first transverse frame, a first translation cylinder that is arranged symmetrically and opposite to each other is fixedly installed. The first translation cylinder is an electric cylinder structure with double piston rods extending in the same direction. A cutting unit is fixedly installed on the outer end of the piston rod of each of the first translation cylinders, and the cutting unit follows the corresponding first translation cylinder to complete horizontal displacement.

[0012] In any of the above schemes, it is preferred that the cutting unit includes a cutting wheel frame which is vertically arranged and fixed at the ends of the two piston rods of the first translation cylinder, a disc cutting tool is installed in the U-shaped cavity of the cutting wheel frame, both ends of the knife shaft in the center of the disc cutting tool are movable to the outside of the cutting wheel frame, and a cutting motor is fixedly installed on the outer wall of the cutting wheel frame through a first fixing frame, and the motor shaft of the cutting motor is coaxially fixedly connected to the knife shaft in the center of the disc cutting tool.

[0013] In any of the above schemes, preferably, the cleaning mechanism includes second mounting frames that are spaced and symmetrically fixedly installed at the bottom of the middle section of the lifting seat, a second lifting cylinder is installed inside each of the second mounting frames, the bottom of the piston rod of each of the second lifting cylinders can be movably extended to the bottom of the second mounting frame and is fixedly connected to the top of a horizontally arranged second transverse frame, and a second translation cylinder that is symmetrically arranged opposite to each other is fixedly installed in the mounting cavity of the second transverse frame, the second translation cylinder is an electric cylinder structure with double piston rods extending in the same direction, and a cleaning unit is fixedly installed on the outer end of the piston rod of each of the second translation cylinders, and the cleaning unit follows the corresponding second translation cylinder to complete horizontal displacement.

[0014] In any of the above schemes, preferably, the cleaning unit includes a cleaning wheel frame which is vertically arranged and fixed to the ends of the two piston rods of the second translation cylinder, a disc cleaning brush is installed in the U-shaped cavity of the cleaning wheel frame, both ends of the connecting shaft in the center of the disc cleaning brush are movable to the outside of the cleaning wheel frame, a cleaning motor is fixedly installed on the outer wall of the cleaning wheel frame through a second fixing frame, and the motor shaft of the cleaning motor is coaxially fixedly connected to the connecting shaft in the center of the disc cleaning brush.

[0015] In any of the above schemes, preferably, a push handle is fixedly installed on the top of the front side of the lifting seat; a storage compartment is arranged on the top of the lifting seat, and the top of the storage compartment is open.

[0016] Preferably, in any of the above schemes, the dust suction component includes a negative pressure pump fixedly mounted on the top of the rear side of the lifting seat, a connecting elbow is installed at the air inlet of the negative pressure pump, the vertical section of the connecting elbow is movably and sealably inserted in the upper tube cavity of a vertically arranged air guide riser, the lower end of the air guide riser passes downward to the top of the corresponding lifting beam and movably and sealably extends into the tube cavity of the vertical section of a dust suction elbow, the end of the dust suction elbow is bent toward the rear side of the disc cleaning brush at the corresponding position and is used to receive dust and particles generated during the cleaning process, the vertical section of the dust suction elbow is movably screwed into the threaded through hole at the corresponding lifting beam through an external thread, and there is a relative displacement in the vertical direction between the tube cavity of the air guide riser and the vertical section of the dust suction elbow.

[0017] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0018] 1. The bridge maintenance device in the utility model is mainly used for cutting and cleaning the bridge deck on both sides of the anchor during the maintenance of the bridge deck expansion joint, effectively ensuring the on-demand cutting and cutting of the bridge deck concrete at the part to be repaired during the bridge deck maintenance process, and relying on the cleaning mechanism to improve the cutting environment and reduce dust.

[0019] 2. The device as a whole can be controlled to rise and fall on demand after being connected to an external power supply, thereby ensuring effective obstacle crossing when cutting the bridge deck on both sides of the expansion joint. At the same time, it can effectively control the lifting height of the storage compartment, making it convenient for the remaining maintenance tools or construction waste generated during the maintenance process to be centrally stored and transferred.

[0020] 3. Control the entire device to be located at the center line of the expansion joint and move along the length direction of the expansion joint. The entire device cooperates with artificial propulsion and the operation of the power components and the walking unit to complete the entire device. The device can move forward or stop as needed, thereby controlling the feed speed during cutting or cleaning.

[0021] 4. When each cutting unit is cutting, it can control the distance between the two relatively set cutting units according to the current spacing width on both sides of the expansion joint. After the adjustment is completed, the cutting depth is lifted and lowered under the action of the seam edge bridge deck adjustment quick cutting mechanism; when the cutting is completed, the cleaning mechanism is controlled so that the cleaning unit can match the corresponding cutting unit and clean the waste generated at the cutting part.

[0022] 5. In order to avoid dust during cleaning, various dust suction components are used to complete negative pressure dust suction, which effectively ensures the good surrounding working environment; the direction of the dust suction port of each dust suction component can be adjusted by rotating the dust suction elbow to improve the dust suction effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or components are generally identified by similar reference numerals. In the drawings, each element or component is not necessarily drawn according to the actual scale.

[0024] Figure 1 It is a schematic diagram of the structure of the utility model in use.

[0025] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model from a first viewing angle.

[0026] Figure 3 It is a schematic diagram of the three-dimensional structure of the utility model from a second viewing angle.

[0027] Figure 4 It is a schematic diagram of the structure of the utility model when viewed from above.

[0028] Figure 5 for Figure 4 Schematic diagram of the cross-sectional structure along the AA direction.

[0029] In the figure, 1. lifting seat; 2. main lifting electric cylinder; 3. lifting beam; 4. wheel frame; 5. walking wheel; 6. expansion joint; 7. bridge deck; 8. connecting column; 9. dual output shaft motor; 10. positioning seat; 11. connecting long axis; 12. first installation frame; 13. first lifting cylinder; 14. first horizontal frame; 15. first translation cylinder; 16. cutting wheel frame; 17. disc cutting tool; 18. first fixed frame; 19. cutting motor; 20. second installation frame; 21. second lifting cylinder; 22. second horizontal frame; 23. second translation cylinder; 24. dust suction elbow; 25. cleaning wheel frame; 26. disc cleaning brush; 27. second fixed frame; 28. cleaning motor; 29. ​​push handle; 30. storage compartment; 31. negative pressure pump; 32. connecting elbow; 33. air guide riser. DETAILED DESCRIPTION

[0030] The following is a detailed description of the embodiments of the technical solution of the utility model in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the scope of protection of the utility model. Figure 1-Figure 5 as shown in .

[0031] Embodiment 1: A bridge maintenance device comprises a lifting seat 1, wherein lifting mechanisms are respectively installed at the bottom of the front and rear sides of the lifting seat 1, and a walking unit is installed at the bottom of each lifting mechanism. A power component is installed on the walking unit located at the rear side, and the power component is used to drive the current walking unit to operate. A seam edge bridge deck adjustment quick-cut mechanism is installed between the two walking units, and a cleaning mechanism is arranged at the rear side of the seam edge bridge deck adjustment quick-cut mechanism. Two spaced dust suction components are arranged at the rear side of the cleaning mechanism, and the two dust suction components are respectively used to realize negative pressure adsorption of dust at the rear side of the cleaning mechanism. Each lifting mechanism is in a synchronous lifting state when working. The bridge maintenance device in the utility model is used as a whole to complete cutting and cleaning of the bridge deck 7 at the expansion joint 6, so as to facilitate the subsequent maintenance of the expansion joint 6 and replacement of components such as anchors. When working, first connect the entire device to the external outdoor power supply, adjust the entire device to the centerline position of the expansion joint 6 of the bridge deck 7, control the power component to start, drive the walking unit to operate, and drive the entire device to move along the length direction of the expansion joint 6. During the movement, the direction is controlled by manually holding the push handle 29. At the same time, according to the current width of the expansion joint 6, the corresponding seam edge bridge deck adjustment quick cutting mechanism is adjusted to be appropriately raised and lowered and extended in the horizontal direction, thereby driving the corresponding cutting unit to cut downward at high speed. When cutting, a spacing distance of 5cm-10cm needs to be reserved between the anchor. During the cutting process, the travel speed of the entire device is controlled, and the cleaning mechanism is used to clean the rear side after the cutting is completed to collect and absorb smaller impurities and particulate matter to reduce dust.

[0032] In any of the above schemes, it is preferred that the lifting mechanism includes a vertically arranged main lifting cylinder 2, the top of the main lifting cylinder 2 is fixed to the bottom of the lifting seat 1, and the bottom of the piston rod of the main lifting cylinder 2 is fixed to the top of the corresponding walking unit.

[0033] The lifting mechanism provided here is mainly used as a lifting and lowering control structure of the entire device to control the height position of the entire lifting seat 1 to facilitate obstacle crossing.

[0034] In any of the above schemes, it is preferred that the traveling unit includes a horizontally arranged lifting beam 3, the top of the lifting beam 3 is respectively fixed to the bottom of the piston rod of the main lifting cylinder 2 at the corresponding position, and wheel frames 4 are respectively installed at the bottom of both sides of the lifting seat 1, and a traveling wheel 5 is installed in the installation cavity of the wheel frame 4. The traveling wheel 5 passes through the rotating hole on the wheel frame 4 at the corresponding position through its wheel axle, and the bottom of the traveling wheel 5 is supported on the bridge deck 7 on both sides of the expansion joint 6 to be repaired.

[0035] In any of the above schemes, it is preferred that the power component includes a dual-output shaft motor 9 fixed to the bottom of the middle section of the lifting beam 3 on the rear side through a connecting column 8, and a positioning seat 10 is respectively provided on one side of each output shaft of the dual-output shaft motor 9, and a connecting long shaft 11 is movably inserted in the rotating hole of each positioning seat 10, the inner end of the connecting long shaft 11 is coaxially fixed to the end of the output shaft of the dual-output shaft motor 9, and the outer end of the connecting long shaft 11 is coaxially fixed to the end of the wheel axle of the traveling wheel 5.

[0036] The walking unit drives the entire device by the rotation of the walking wheels 5. During operation, the power component can be started to drive the corresponding connecting long shaft 11 to rotate by the rotation of the dual output shaft motor 9, thereby driving the corresponding walking wheels 5 to rotate, achieving the purpose of power drive.

[0037] In any of the above schemes, it is preferred that the seam edge bridge deck adjustment quick cutting mechanism is used to complete the cutting of the concrete of the bridge deck 7 on one side of the expansion joint 6; the seam edge bridge deck adjustment quick cutting mechanism includes a first installation frame 12 that is fixedly installed at intervals and symmetrically at the bottom of the middle section of the lifting seat 1, and a first lifting cylinder 13 is installed inside each of the first installation frames 12, and the bottom of the piston rod of each of the first lifting cylinders 13 is movable to pass through the bottom of the first installation frame 12 and is fixedly connected to the top of the horizontally arranged first cross frame 14, and a first translation cylinder 15 that is arranged symmetrically and opposite to each other is fixedly installed in the installation cavity of the first cross frame 14, and the first translation cylinder 15 is an electric cylinder structure with double piston rods extending in the same direction, which is a prior art structure, and a cutting unit is fixedly installed on the outer end of the piston rod of each of the first translation cylinders 15, and the cutting unit follows the corresponding first translation cylinder 15 to complete horizontal displacement.

[0038] The seam edge bridge deck adjustment quick-cut mechanism as a whole serves as a control part of the cutting unit. It can rely on the extension and retraction of the corresponding first lifting cylinder 13 to drive the lifting and positioning of the first horizontal frame 14 at its bottom. At the same time, the extension of the piston rods of the first translation cylinders 15 inside the first horizontal frame 14 can drive the horizontal displacement of the cutting unit at its end. The displacements of the cutting units on both sides are independent of each other. Therefore, when center deviation occurs during walking, it can also be corrected by relying on the extension and retraction adjustment of the corresponding first translation cylinder 15, so as to facilitate alignment with the corresponding position during cutting.

[0039] In any of the above schemes, it is preferred that the cutting unit includes a cutting wheel frame 16 which is vertically arranged and fixed at the ends of the two piston rods of the first translation cylinder 15, and a disc cutting tool 17 is installed in the U-shaped cavity of the cutting wheel frame 16. Both ends of the knife shaft in the center of the disc cutting tool 17 are movable to the outside of the cutting wheel frame 16, and a cutting motor 19 is fixedly installed on the outer wall of the cutting wheel frame 16 through a first fixing frame 18, and the motor shaft of the cutting motor 19 is coaxially fixedly connected to the knife shaft in the center of the disc cutting tool 17.

[0040] When the cutting unit is working, it mainly relies on the cutting motor 19 to provide cutting power. When the cutting motor 19 is working, it drives the corresponding disc cutting tool 17 to rotate in the center. During the operation, the blade of the disc cutting tool 17 completes the cutting and slitting of the concrete of the bridge deck 7.

[0041] When controlling cutting, the cutting depth can be controlled by controlling the lifting and lowering of the piston rod of the first lifting cylinder 13 .

[0042] In any of the above schemes, it is preferred that the cleaning mechanism includes a second mounting frame 20 which is symmetrically and fixedly mounted at intervals on the bottom of the middle section of the lifting seat 1, and a second lifting cylinder 21 is installed inside each of the second mounting frames 20. The bottom of the piston rod of each of the second lifting cylinders 21 can be movably extended to the bottom of the second mounting frame 20 and is fixedly connected to the top of a horizontally arranged second transverse frame 22. A second translation cylinder 23 which is symmetrically arranged opposite to each other is fixedly mounted in the mounting cavity of the second transverse frame 22. The second translation cylinder 23 is an electric cylinder structure with double piston rods extending in the same direction. A cleaning unit is fixedly mounted on the outer end of the piston rod of each of the second translation cylinders 23, and the cleaning unit follows the corresponding second translation cylinder 23 to complete the horizontal displacement.

[0043] The cleaning mechanism is mainly used to clean the area around the cutting seam after cutting. During the cleaning process, the height of the cleaning unit can be controlled by controlling the lifting of the second lifting cylinder 21 to achieve the purpose of quickly matching the current position to complete the cleaning.

[0044] In any of the above schemes, it is preferred that the cleaning unit includes a cleaning wheel frame 25 which is vertically arranged and fixed at the ends of the two piston rods of the second translation cylinder 23, and a disc cleaning brush 26 is installed in the U-shaped cavity of the cleaning wheel frame 25. Both ends of the connecting shaft in the center of the disc cleaning brush 26 are movable to the outside of the cleaning wheel frame 25, and a cleaning motor 28 is fixedly installed on the outer wall of the cleaning wheel frame 25 through a second fixing frame 27, and the motor shaft of the cleaning motor 28 is coaxially fixedly connected to the connecting shaft in the center of the disc cleaning brush 26.

[0045] When the cleaning unit is working, the corresponding disc cleaning brush 26 is driven by the rotation of the cleaning motor 28, and at the same time, the bottom of the disc cleaning brush 26 can clean the surrounding area of ​​the cut of the bridge deck 7 to achieve the purpose of rapid cleaning.

[0046] In any of the above solutions, preferably, a push handle 29 is fixedly installed on the front top of the lifting seat 1; a storage compartment 30 is arranged on the top of the lifting seat 1, and the top of the storage compartment 30 is open.

[0047] By holding the push handle 29, it is convenient to exert force to control the displacement direction of the entire device.

[0048] The storage compartment 30 can be used to temporarily store tools or construction waste generated by cutting.

[0049] Embodiment 2: Compared with Embodiment 1, this embodiment further comprises the following technical features:

[0050] In any of the above schemes, it is preferred that the dust suction component includes a negative pressure pump 31 fixedly mounted on the top of the rear side of the lifting seat 1, and a connecting elbow 32 is installed at the air inlet of the negative pressure pump 31, and the vertical section of the connecting elbow 32 is movably and sealedly inserted in the upper tube cavity of a vertically arranged air guide riser 33, and the lower end of the air guide riser 33 passes downward to the top of the corresponding lifting beam 3 and movably and sealedly extends into the tube cavity of the vertical section of a dust suction elbow 24, and the end of the dust suction elbow 24 is bent toward the rear side of the disc cleaning brush 26 at the corresponding position and receives dust and particles generated during the cleaning process, and the vertical section of the dust suction elbow 24 is movably screwed into the threaded through hole at the corresponding lifting beam 3 through an external thread, and there is a relative displacement in the vertical direction between the tube cavity of the air guide riser 33 and the vertical section of the dust suction elbow 24.

[0051] It should be noted that, when the dust suction component is working, it mainly relies on the negative pressure pump 31, the connecting bend 32, the air guide riser 33 and the dust suction bend 24 to achieve the adsorption of particulate impurities. Before adsorption, the corresponding dust suction bend 24 is rotated by thread so that the dust suction port of the curved section at its lower end can be directed toward the cleaning part. At the same time, the lower end of the dust suction bend 24 adopts a flexible and bendable structure, and the inclination angle can be controlled and adjusted by bending and adjusting.

[0052] In addition, considering the lifting state of the entire lifting seat 1, when the lifting seat 1 is lifted, the lower end of the gas guide riser 33 is movable and sealed in the corresponding tube cavity, and when following the lifting seat 1 to be lifted, it can complete a relative vertical displacement in the corresponding tube cavity.

[0053] Specific working principle: The bridge maintenance device is used as a whole to complete the cutting and cleaning of the bridge deck 7 at the expansion joint 6, so as to facilitate the subsequent maintenance of the expansion joint 6 and the replacement of components such as anchors.

[0054] When working, first connect the entire device to the external outdoor power supply, adjust the entire device to the center line position of the expansion joint 6 of the bridge deck 7, control the power component to start, drive the walking unit to operate, and thus drive the entire device to move along the length direction of the expansion joint 6. During the movement, the direction is controlled by manually holding the push handle 29.

[0055] Before construction, it is necessary to adjust the corresponding seam edge bridge deck adjustment quick cutting mechanism according to the current width of the expansion joint 6, and adjust it in the horizontal direction, so as to drive the corresponding cutting unit to cut downward at high speed. When cutting, a spacing distance of 5cm-10cm needs to be reserved between the anchor.

[0056] During the cutting process, the travel speed of the entire device is controlled, and the rear side is cleaned by a cleaning mechanism after the cutting is completed to collect and absorb smaller impurities and particles to reduce dust.

[0057] From the above, it can be seen that the bridge maintenance device is mainly used for cutting and cleaning the bridge deck 7 on both sides of the anchors during the maintenance of the expansion joint 6 of the bridge deck 7, effectively ensuring the on-demand cutting and cutting of the bridge deck 7 concrete at the part to be repaired during the maintenance of the bridge deck 7, and relying on the cleaning mechanism to improve the cutting environment and reduce dust. When working, the entire device is controlled to be located at the center line of the expansion joint 6 and move along the length direction of the expansion joint 6. The entire device can move forward or stop as needed in cooperation with artificial propulsion and the operation of the power components and the walking unit, so that the feeding speed during the cutting or cleaning process can be controlled.

[0058] The device as a whole can be controlled to rise and fall on demand after being connected to an external power source, thereby ensuring effective obstacle-crossing capability when cutting the bridge deck 7 on both sides of the expansion joint 6, and effectively controlling the lifting height of the storage compartment 30, so as to facilitate the centralized storage and transfer of the remaining maintenance tools or construction waste generated during the maintenance process. Among them, when each cutting unit is cutting, it can control the spacing between the two relatively arranged cutting units according to the current spacing width on both sides of the expansion joint 6. After the adjustment is completed, the lifting and cutting depth is controlled under the action of the seam edge bridge deck adjustment quick cutting mechanism; when the cutting is completed, the cleaning unit can match the corresponding cutting unit by controlling the cleaning mechanism and clean the waste generated by its cutting part.

[0059] In addition, in order to avoid dust during cleaning, each dust suction component is used to complete negative pressure dust suction, which effectively ensures the good surrounding working environment; the direction of the dust suction port of each dust suction component can be adjusted by rotating the dust suction elbow 24 to improve the dust suction effect.

[0060] The above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model is described in detail with reference to the above embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the above embodiments, or replace some or all of the technical features therein with equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model. For technicians in this technical field, any replacement improvements or changes made to the implementation methods of the utility model fall within the protection scope of the utility model.

[0061] The matters not described in detail in the present invention are all known technologies to those skilled in the art.

Claims

1. A bridge maintenance device, characterized in that: It includes a lifting seat, and lifting mechanisms are respectively installed at the bottom of the front and rear sides of the lifting seat, and a walking unit is installed at the bottom of each lifting mechanism, and a power component is installed on the walking unit located at the rear side, and the power component is used to drive the current walking unit to operate, and a seam edge bridge deck adjustment quick-cut mechanism is installed between the two walking units, and a cleaning mechanism is arranged on the rear side of the seam edge bridge deck adjustment quick-cut mechanism, and two spaced dust suction components are arranged on the rear side of the cleaning mechanism, and the two dust suction components are respectively used to realize negative pressure adsorption of dust on the rear side of the cleaning mechanism, and each lifting mechanism is in a synchronous lifting state when working.

2. A bridge maintenance device according to claim 1, characterized in that: The lifting mechanism comprises a vertically arranged main lifting electric cylinder, the top of which is fixed to the bottom of the lifting seat, and the bottom of the piston rod of the main lifting electric cylinder is fixed to the top of the corresponding walking unit.

3. A bridge maintenance device according to claim 2, characterized in that: The traveling unit comprises a horizontally arranged lifting beam, the top of which is respectively fixed to the bottom of the piston rod of the main lifting cylinder at the corresponding position, wheel frames are respectively installed at the bottom of both sides of the lifting seat, a traveling wheel is cooperatedly installed in the installation cavity of the wheel frame, the traveling wheel movably passes through the rotating hole on the wheel frame at the corresponding position through its wheel axle, and the bottom of the traveling wheel is supported on the bridge deck on both sides of the expansion joint to be repaired.

4. A bridge maintenance device according to claim 3, characterized in that: The power component includes a dual-output shaft motor fixed to the bottom of the middle section of the lifting beam on the rear side through a connecting column, a positioning seat is respectively arranged on one side of each output shaft of the dual-output shaft motor, a connecting long shaft is movably inserted in the rotating hole of each positioning seat, the inner end of the connecting long shaft is coaxially fixed to the end of the output shaft of the dual-output shaft motor, and the outer end of the connecting long shaft is coaxially fixed to the end of the wheel axle of the traveling wheel.

5. A bridge maintenance device according to claim 4, characterized in that: The seam edge bridge deck adjustment quick-cut mechanism is used to complete the cutting of the bridge deck concrete on one side of the expansion joint; the seam edge bridge deck adjustment quick-cut mechanism includes a first installation frame that is spaced and symmetrically fixedly installed at the bottom of the middle section of the lifting seat, and a first lifting cylinder is installed inside each of the first installation frames. The bottom of the piston rod of each of the first lifting cylinders can be movably extended to the bottom of the first installation frame and is fixedly connected to the top of the horizontally arranged first transverse frame. In the installation cavity of the first transverse frame, a first translation cylinder that is arranged symmetrically and opposite to each other is fixedly installed. The first translation cylinder is an electric cylinder structure with double piston rods extending in the same direction. A cutting unit is fixedly installed on the outer end of the piston rod of each of the first translation cylinders, and the cutting unit follows the corresponding first translation cylinder to complete horizontal displacement.

6. A bridge maintenance device according to claim 5, characterized in that: The cutting unit includes a cutting wheel frame which is vertically arranged and fixed at the ends of the two piston rods of the first translation cylinder. A disc cutting tool is installed in the U-shaped cavity of the cutting wheel frame. Both ends of the knife shaft in the center of the disc cutting tool are movable and extend to the outside of the cutting wheel frame. A cutting motor is fixedly installed on the outer wall of the cutting wheel frame through a first fixing frame. The motor shaft of the cutting motor is coaxially fixedly connected to the knife shaft in the center of the disc cutting tool.

7. A bridge maintenance device according to claim 6, characterized in that: The cleaning mechanism includes second mounting frames that are symmetrically and fixedly installed at intervals at the bottom of the middle section of the lifting seat, a second lifting cylinder is installed inside each of the second mounting frames, the bottom of the piston rod of each of the second lifting cylinders can be movably extended to the bottom of the second mounting frame and is fixedly connected to the top of a horizontally arranged second transverse frame, and a second translation cylinder that is symmetrically arranged opposite to each other is fixedly installed in the mounting cavity of the second transverse frame, the second translation cylinder is an electric cylinder structure with double piston rods extending in the same direction, and a cleaning unit is fixedly installed on the outer end of the piston rod of each of the second translation cylinders, and the cleaning unit follows the corresponding second translation cylinder to complete horizontal displacement.

8. A bridge maintenance device according to claim 7, characterized in that: The cleaning unit includes a cleaning wheel frame which is vertically arranged and fixed to the ends of the two piston rods of the second translation cylinder, a disc cleaning brush is installed in the U-shaped cavity of the cleaning wheel frame, both ends of the connecting shaft in the center of the disc cleaning brush are movable through to the outside of the cleaning wheel frame, a cleaning motor is fixedly installed on the outer wall of the cleaning wheel frame through a second fixing frame, and the motor shaft of the cleaning motor is coaxially fixedly connected to the connecting shaft in the center of the disc cleaning brush.

9. A bridge maintenance device according to claim 8, characterized in that: A push handle is fixedly installed on the top of the front side of the lifting seat; a storage compartment is arranged on the top of the lifting seat, and the top of the storage compartment is opened.

10. A bridge maintenance device according to claim 9, characterized in that: The dust suction component includes a negative pressure pump fixedly installed on the top of the rear side of the lifting seat, and a connecting elbow is installed at the air inlet of the negative pressure pump. The vertical section of the connecting elbow is movably and sealably inserted in the upper tube cavity of a vertically arranged air guide riser, and the lower end of the air guide riser passes downward to the top of the corresponding lifting beam and movably and sealably extends into the tube cavity of the vertical section of a dust suction elbow, and the end of the dust suction elbow is bent toward the rear side of the disc cleaning brush at the corresponding position and is used to receive dust and particles generated during the cleaning process. The vertical section of the dust suction elbow is movably screwed into the threaded through hole at the corresponding lifting beam through an external thread, and there is a relative displacement in the vertical direction between the air guide riser and the tube cavity of the vertical section of the dust suction elbow.

Citation Information

Patent Citations

  • Bridge expansion joint maintenance assembly

    CN210420853U