Cooler, engine and vehicle
By tilting the cooler main body and connecting the air intake portion to the lowest point, the corrosion problem caused by the accumulation of condensate is solved, and the condensate treatment effect is achieved without adding additional devices and control logic.
Patent Information
- Application Number
- CN202420727599.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-04-09
AI Technical Summary
In the prior art, the accumulation of condensate in the cooler can cause corrosion problems and additional devices, space and control logic are required to handle the condensate.
By tilting the main body part of the cooler, the intake side is lower than the exhaust side, and connecting the intake portion to the lowest point of the main body part, the condensate can flow into the intake portion and be discharged naturally to avoid accumulation.
The problem of condensate in the cooler can be handled without adding additional devices, space and control logic, and the corrosion of the cooler and control valves by accumulation of condensate is avoided.
Smart Images

Figure CN222731659U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vehicles, in particular to a cooler, an engine and a vehicle. Background Art
[0002] In the related art, the bottom surface of the cooler is set as an inclined surface, and a water storage device is added at the lowest point of the inclined surface, and two water inlet and outlet switch valves are set. The liquid level in the water storage device is monitored by a liquid level sensor to discharge the condensed water in the exhaust gas recirculation cooling system. However, this requires an increase in the volume of the cooler, an additional water storage device, two switch valves and a liquid level sensor, which requires a larger layout space and more control logic, which not only increases the layout difficulty but also increases the cost. Utility Model Content
[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a cooler that can process condensed water in the cooler without adding additional devices, space and control logic, and avoid the accumulation of condensed water in the cooler to corrode the control valve and the cooler.
[0004] The utility model further provides an engine.
[0005] The utility model further provides a vehicle.
[0006] According to the utility model, the cooler includes: a main body, the main body has an air inlet side and an air outlet side arranged opposite to each other, and the main body is arranged to be inclined upward in the direction from the air inlet side to the air outlet side; and an air inlet part, the air inlet part is connected to the air inlet side of the main body.
[0007] According to the cooler of the utility model, the main body is arranged at an angle so that the air inlet side of the main body is lower than the air outlet side of the main body, and the air inlet is connected to the air inlet side of the main body, that is, the air inlet is connected to the lowest point of the main body. Condensed water can flow into the air inlet through the main body and can finally be discharged from the air inlet. In this way, the condensed water in the cooler can be processed without adding additional devices, space and control logic, thereby avoiding the accumulation of condensed water in the cooler, which may cause corrosion to the control valve and the cooler.
[0008] In some examples of the present invention, the main body forms an angle α with a horizontal plane, and the value range of α is: 5°≤α≤90°.
[0009] In some examples of the present invention, the cooler further includes: an air outlet portion, wherein the air outlet portion is connected to the air outlet side of the main body.
[0010] In some examples of the present invention, the cooler further includes: a liquid inlet and a liquid outlet, wherein the liquid inlet is arranged between the main body and the air inlet, and the liquid outlet is arranged between the main body and the air outlet.
[0011] In some examples of the present invention, the cooler also includes: a first connecting part and a second connecting part, the first connecting part is connected between the main body and the air inlet part, the liquid inlet part is arranged below the first connecting part, the second connecting part is connected between the main body and the air outlet part, and the liquid outlet part is arranged above the second connecting part.
[0012] In some examples of the present invention, the cooler further includes: a temperature interface, wherein the temperature interface is disposed at the air outlet, and the temperature interface is suitable for communicating with a temperature sensor.
[0013] In some examples of the present invention, the cooler further includes: an upstream interface, which is arranged at the air outlet, and the upstream interface is suitable for communicating with the upstream of the differential pressure sensor.
[0014] In some examples of the present invention, the cooler also includes: a first mounting portion and a second mounting portion, the first mounting portion is arranged on the main body, the first mounting portion is suitable for being fixed to the engine cylinder head, and the second mounting portion is arranged on the intake portion, the second mounting portion is suitable for being fixed to the engine cylinder block.
[0015] The engine according to the utility model comprises: a catalyst; and the cooler mentioned above, wherein the air intake portion is connected to the catalyst.
[0016] In some examples of the present invention, a filter gasket is provided at the connection between the air intake portion and the catalyst.
[0017] In some examples of the present invention, the engine further includes: a control valve, and the cooler further includes: an air outlet, and the air outlet is connected to the control valve.
[0018] In some examples of the present invention, a sealing gasket is provided at the connection between the air outlet and the control valve.
[0019] In some examples of the present invention, the engine further includes: a differential pressure sensor, and the outlet end of the control valve is provided with a downstream interface, and the downstream interface is communicated with the downstream of the differential pressure sensor.
[0020] In some examples of the present invention, the engine further includes: a fastener and a mounting bracket, the control valve is fixed to the air outlet portion via the fastener, and the control valve is fixed to the engine cylinder block via the mounting bracket.
[0021] The vehicle according to the utility model comprises: the engine mentioned above.
[0022] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0024] Figure 1 is a schematic structural diagram of a cooler according to a first angle of an embodiment of the utility model;
[0025] Figure 2 is a schematic structural diagram of a cooler according to a second angle of the embodiment of the utility model;
[0026] Figure 3 It is a partial structural schematic diagram of an engine according to another embodiment of the utility model.
[0027] Reference numerals:
[0028] 1. Cooler;
[0029] 10. Main body; 11. Air inlet side; 12. Air outlet side; 20. Air inlet; 30. Air outlet; 40. Liquid inlet; 50. Liquid outlet; 60. First connecting part; 70. Second connecting part; 80. Temperature interface; 90. Upstream interface; 100. First mounting part; 110. Second mounting part; 2. Engine; 120. Control valve; 121. Downstream interface; 130. Pressure difference sensor; 140. Fastener; 150. Mounting bracket; 160. Temperature sensor. DETAILED DESCRIPTION
[0030] The embodiments of the present utility model are described in detail below. The embodiments described with reference to the accompanying drawings are exemplary. The embodiments of the present utility model are described in detail below.
[0031] Reference below Figure 1-Figure 3 A cooler 1 according to an embodiment of the utility model is described. The cooler 1 can be applied to an exhaust gas cooling and recirculation system of an engine 2, and is mainly used for cooling the exhaust gas in the cylinder of the engine 2 to achieve exhaust gas recirculation.
[0032] like Figure 1 and Figure 2As shown, the cooler 1 according to the embodiment of the utility model comprises: a main body 10 and an air intake 20. The main body 10 is the main body 10 of the cooler 1, and the exhaust gas in the cylinder of the engine 2 can be cooled in the main body 10, and then the exhaust gas returns to the cylinder of the engine 2 after being cooled. The air intake 20 is a structural part for air intake, and the exhaust gas in the cylinder of the engine 2 can enter the main body 10 through the air intake 20, so as to be cooled.
[0033] like Figure 1 and Figure 2 As shown, the main body 10 has an intake side 11 and an outlet side 12 arranged opposite to each other, and the intake part 20 is connected to the intake side 11 of the main body 10. The intake side 11 is the side of the main body 10 where air is taken in, and the outlet side is the side of the main body 10 where air is discharged, and the intake side 11 and the outlet side are respectively located on opposite sides of the main body 10. The intake part 20 is connected to the intake side 11 of the main body 10. This arrangement is reasonable, and the exhaust gas in the cylinder of the engine 2 can enter the main body 10 from the intake side 11 through the intake part 20, and be discharged from the outlet side 12 on the opposite side after cooling, and then enter the cylinder of the engine 2.
[0034] like Figure 1 and Figure 2 As shown, the main body 10 is arranged to be tilted upward in the direction from the air intake side 11 to the air outlet side 12. That is to say, the exhaust gas in the cylinder of the engine 2 moves in the main body 10 in an inclined upward direction. It should be noted that since the exhaust gas is heat exchanged with the coolant in the main body 10, the exhaust gas temperature is reduced, and condensed water is generated in the main body 10. The main body 10 is arranged tilted, the air intake side 11 of the main body 10 is lower than the air outlet side of the main body 10, and the air intake part 20 is connected to the air intake side 11 of the main body 10, that is, the air intake part 20 is connected to the lowest point of the main body 10. The condensed water can flow into the air intake part 20 through the main body 10, and finally be discharged from the air intake part 20, so that the local accumulation of condensed water in the main body 10 can be avoided, and the cooler 1 can be further prevented from being corroded by the condensed water.
[0035] Therefore, by arranging the main body 10 at an angle, the air inlet side 11 of the main body 10 is lower than the air outlet side of the main body 10, and at the same time the air inlet 20 is connected to the air inlet side 11 of the main body 10, that is, the air inlet 20 is connected to the lowest point of the main body 10, condensed water can flow into the air inlet 20 through the main body 10, and finally be discharged from the air inlet 20. In this way, the condensed water in the cooler 1 can be treated without adding additional devices, space and control logic, thereby avoiding the accumulation of condensed water in the cooler 1, thereby causing corrosion to the control valve 120 and the cooler 1.
[0036] Among them, the main body 10 forms an angle α with the horizontal plane, and the value range of α is: 5°≤α≤90°. Since the main body 10 is tilted, an angle is formed between the main body 10 and the horizontal plane. However, the angle α between the main body 10 and the horizontal plane needs to be within a reasonable range, and the angle α cannot be too small, that is, less than 5°. In this way, the inclination of the main body 10 is too small, which is not conducive to the discharge of condensed water in the cooler 1, and it is easy to cause the accumulation of condensed water in the cooler 1, causing corrosion to the cooler 1. Of course, the angle α cannot be greater than 90°, which will cause the air inlet side 11 of the main body 10 to be higher than the air outlet side of the main body 10. An inclined or vertical angle is formed between the main body 10 and the horizontal plane.
[0037] In addition, if Figure 1 and Figure 2 As shown, the cooler 1 also includes: an air outlet portion 30, which is connected to the air outlet side of the main body 10. The air outlet portion 30 is a structural member for air outlet, and the air outlet portion 30 is connected to the air outlet side 12 of the main body 10. This arrangement is reasonable, and the exhaust gas in the cylinder of the engine 2 is cooled in the main body 10 and then flows to the air outlet side 12, and then can be discharged from the air outlet portion 30, and finally enter the cylinder of the engine 2, completing the exhaust gas cooling cycle of the engine 2.
[0038] Of course, if Figure 1 and Figure 2 As shown, the cooler 1 further includes: a liquid inlet portion 40 and a liquid outlet portion 50 , wherein the liquid inlet portion 40 is disposed between the main body 10 and the air inlet portion 20 , and the liquid outlet portion 50 is disposed between the main body 10 and the air outlet portion 30 . The liquid inlet 40 is mainly used for the entry of coolant, and the liquid outlet 50 is mainly used for the outflow of coolant. The liquid inlet 40 is arranged between the main body 10 and the air inlet 20, and the liquid outlet 50 is arranged between the main body 10 and the air outlet 30. It should be noted that the liquid inlet 40 is connected with one side of the water outlet of the engine 2 through a hose, and the liquid outlet 50 is connected with one side of the water inlet of the engine 2 through a hose. A steel belt-type elastic hoop is fixed at the connection between the hose and the liquid inlet 40 and the liquid outlet 50 to ensure the sealing of the connection. Specifically, the water on one side of the water outlet of the engine 2 partially enters the main body 10 from the liquid inlet 40, and then flows into the engine 2 through the water inlet of the engine 2 from the liquid outlet 50. Through the flow of the coolant of the engine 2, a cooling circuit of the cooler 1 of the exhaust gas recirculation system is formed.
[0039] Furthermore, if Figure 1 and Figure 2As shown, the cooler 1 further includes: a first connection part 60 and a second connection part 70, the first connection part 60 is connected between the main body 10 and the air inlet 20, the liquid inlet 40 is arranged below the first connection part 60, the second connection part 70 is connected between the main body 10 and the air outlet 30, and the liquid outlet 50 is arranged above the second connection part 70. The first connection part 60 and the second connection part 70 can both play the role of intermediate connection, connecting the first connection part 60 between the main body 10 and the air inlet 20, and the second connection part 70 between the main body 10 and the air outlet 30, so that the first connection part 60 can connect the main body 10 and the air inlet 20, and the second connection part 70 can connect the main body 10 and the air outlet 30, and the liquid inlet 40 is arranged below the first connection part 60, and the liquid outlet 50 is arranged above the second connection part 70. 0, it can be understood that since the first connecting portion 60 is arranged close to the air inlet portion 20 and the second connecting portion 70 is arranged close to the air outlet portion 30, the liquid inlet portion 40 is arranged close to the air inlet portion 20, and the liquid outlet portion 50 is arranged close to the air outlet portion 30, and the liquid inlet portion 40 is located below the liquid outlet portion 50 as a whole, so that the coolant flows from bottom to top, so that the coolant can fully flow through the main body 10, the exhaust gas can better exchange heat with the coolant in the main body 10, and then the cooling effect of the exhaust gas can be improved.
[0040] In addition, Figure 1 and Figure 2 As shown, the cooler 1 further includes: a first mounting portion 100 and a second mounting portion 110. The first mounting portion 100 is arranged on the main body 10, and the first mounting portion 100 is suitable for fixing with the cylinder head of the engine 2. The second mounting portion 110 is arranged on the air intake portion 20, and the second mounting portion 110 is suitable for fixing with the cylinder body of the engine 2. The first mounting portion 100 and the second mounting portion 110 can both play the role of installation and fixing. The first mounting portion 100 is arranged on the main body 10, and the second mounting portion 110 is arranged on the air intake portion 20. In this way, the main body 10 can be fixed to the cylinder head of the engine 2 through the first mounting portion 100, and the air intake portion 20 can be fixed to the cylinder body of the engine 2 through the second mounting portion 110. In this way, the cooler 1 as a whole can be more firmly arranged on the engine 2.
[0041] like Figure 3 As shown, the engine 2 according to the embodiment of the utility model comprises: a catalyst and the cooler 1 described in the above embodiment, and the air intake 20 is connected to the catalyst. It should be noted that the air intake 20 is connected to the catalyst after the supercharger turbine, and a part of the exhaust gas is separated from the catalyst to enter the exhaust gas recirculation system. Moreover, a filter gasket is provided at the connection between the air intake 20 and the catalyst. The filter gasket can be a gasket with a filter screen, so that the sealing of the connection between the air intake 20 and the catalyst can be ensured, and at the same time, it can play a role in preliminary filtering of exhaust gas impurities.
[0042] In addition, if Figure 3 As shown, the engine 2 also includes: a control valve 120, and the air outlet 30 is connected to the control valve 120. The control valve 120 can play a control role. One end of the control valve 120 can be connected to the air inlet of the supercharger compressor through a hose. The connection between the hose and the control valve 120 can be fixed by a steel belt type elastic hoop to ensure the sealing of the connection. The air outlet 30 is connected to the control valve 120, so that the amount of exhaust gas discharged from the air outlet 30 can be adjusted by adjusting the opening of the control valve 120, thereby adjusting the amount of exhaust gas entering the exhaust gas recirculation system. Of course, a sealing gasket is provided at the connection between the air outlet 30 and the control valve 120, so that the sealing of the connection between the air outlet 30 and the control valve 120 can be ensured, thereby preventing the exhaust gas from leaking.
[0043] According to an optional embodiment of the present utility model, Figure 1-Figure 3 As shown, the engine 2 also includes: a pressure difference sensor 130, and the cooler 1 also includes: an upstream interface 90, which is arranged at the air outlet 30, and the upstream interface 90 is suitable for communicating with the upstream of the pressure difference sensor 130, and the outlet end of the control valve 120 is provided with a downstream interface 121, and the downstream interface 121 is connected with the downstream of the pressure difference sensor 130. The differential pressure sensor 130 can detect the pressure difference between the two ends. Specifically, an upstream interface 90 is provided above the air outlet 30. One end of the hose is connected to the upstream interface 90, and the other end is connected to the upstream of the differential pressure sensor 130. Steel belt-type elastic ring hoops are provided at the connection of the two ends of the hose to ensure the sealing of the connection. A downstream interface 121 is provided at the outlet end of the control valve 120. One end of the hose is connected to the downstream interface 121, and the other end is connected to the downstream of the differential pressure sensor 130. Steel belt-type elastic ring hoops are also provided at the connection of the two ends of the hose to ensure the sealing of the connection. The differential pressure sensor 130 monitors the pressure difference between the exhaust gas entering the cooler 1 and the exhaust gas after passing through the control valve 120, thereby adjusting the opening of the control valve 120, and then adjusting the amount of exhaust gas entering the exhaust gas recirculation system to ensure the normal operation of the engine 2. The differential pressure sensor 130 can be an exhaust gas particle differential pressure sensor 130.
[0044] Furthermore, if Figure 1-Figure 3As shown, the cooler 1 further includes: a temperature interface 80, which is arranged at the air outlet 30, and is suitable for communicating with a temperature sensor 160. The temperature interface 80 is an interface for detecting temperature, and the temperature sensor 160 can be used to detect temperature. The temperature interface 80 is arranged at the air outlet 30, and the temperature interface 80 is communicated with the temperature sensor 160, so that the temperature sensor 160 can detect the exhaust gas temperature at the air outlet 30, so that the opening of the control valve 120 can be adjusted according to the exhaust gas temperature at the air outlet 30, and then the exhaust gas amount entering the exhaust gas recirculation system can be adjusted to ensure the normal operation of the engine 2.
[0045] Alternatively, if Figure 3 As shown, the engine 2 further includes: a fastener 140 and a mounting bracket 150, the control valve 120 is fixed to the gas outlet portion 30 via the fastener 140, and the control valve 120 is fixed to the cylinder body of the engine 2 via the mounting bracket 150. The fastener 140 may be a bolt, that is, the control valve 120 may be fixed to the gas outlet portion 30 via the bolt, so that the stability and firmness of the connection between the control valve 120 and the gas outlet portion 30 can be ensured, and a gasket is provided at the connection between the control valve 120 and the gas outlet portion 30 to ensure the sealing of the connection, and in addition, the lower part of the control valve 120 is fixed to the cylinder body of the engine 2 via the mounting bracket 150, so that the control valve 120 can be stably and firmly arranged on the cylinder body of the engine 2.
[0046] It should be noted that for the temperature sensor 160, a sensor with both temperature and pressure monitoring functions can be used; for the interfaces between the hose and the cooler 1 and other components listed in this embodiment, a steel belt type elastic hoop can be used for fixing, or other fixing methods can be used. The hose can also use other pipelines such as metal pipes, plastic pipes, etc. In addition, for the pressure difference sensor 130, temperature sensor 160 and control valve 120 described in this embodiment, other models besides the models used in this embodiment can also be used.
[0047] The vehicle according to the embodiment of the utility model comprises: the engine 2 described in the above embodiment.
[0048] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0049] In the description of the present utility model, "first feature" and "second feature" may include one or more of the features. In the description of the present utility model, "plurality" means two or more. In the description of the present utility model, the first feature "above" or "below" the second feature may include the first and second features being in direct contact, or the first and second features being in contact not directly but through another feature between them. In the description of the present utility model, the first feature "above", "above" and "above" the second feature include the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature.
[0050] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example.
[0051] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A cooler (1), characterized in that: include: A main body (10), the main body (10) having an air inlet side (11) and an air outlet side (12) arranged opposite to each other, and in a direction from the air inlet side (11) to the air outlet side (12), the main body (10) is arranged to be inclined upward; An air intake portion (20), the air intake portion (20) being connected to the air intake side (11) of the main body portion (10); The main body (10) forms an angle α with a horizontal plane, and the value range of α is: 5°≤α≤90°.
2. The cooler (1) according to claim 1, characterized in that Also includes: An air outlet portion (30), the air outlet portion (30) being connected to the air outlet side of the main body portion (10).
3. The cooler (1) according to claim 2, characterized in that Also includes: A liquid inlet portion (40) and a liquid outlet portion (50), wherein the liquid inlet portion (40) is arranged between the main body portion (10) and the gas inlet portion (20), and the liquid outlet portion (50) is arranged between the main body portion (10) and the gas outlet portion (30).
4. The cooler (1) according to claim 3, characterized in that Also includes: A first connecting portion (60) and a second connecting portion (70), wherein the first connecting portion (60) is connected between the main body (10) and the air inlet portion (20), and the liquid inlet portion (40) is arranged below the first connecting portion (60); the second connecting portion (70) is connected between the main body (10) and the air outlet portion (30), and the liquid outlet portion (50) is arranged above the second connecting portion (70).
5. The cooler (1) according to claim 2, characterized in that Also includes: A temperature interface (80), the temperature interface (80) being arranged at the air outlet (30), the temperature interface (80) being suitable for being in communication with a temperature sensor (160).
6. The cooler (1) according to claim 2, characterized in that Also includes: An upstream interface (90), the upstream interface (90) being arranged at the air outlet portion (30), the upstream interface (90) being suitable for being in communication with the upstream of the differential pressure sensor (130).
7. The cooler (1) according to claim 1, characterized in that Also includes: A first mounting portion (100) and a second mounting portion (110), wherein the first mounting portion (100) is arranged on the main body portion (10), and the first mounting portion (100) is suitable for being fixed to a cylinder head of an engine (2), and the second mounting portion (110) is arranged on the intake portion (20), and the second mounting portion (110) is suitable for being fixed to a cylinder body of an engine (2).
8. An engine (2), characterized in that: include: Catalyst; In the cooler (1) according to any one of claims 1 to 7, the air intake portion (20) is connected to the catalyst.
9. The engine (2) according to claim 8, characterized in that A filter gasket is provided at the connection between the air intake portion (20) and the catalyst.
10. The engine (2) according to claim 8, characterized in that Also includes: A control valve (120), the cooler (1) further comprising: an air outlet (30), the air outlet (30) being in communication with the control valve (120).
11. The engine (2) according to claim 10, characterized in that A sealing gasket is provided at the connection between the air outlet portion (30) and the control valve (120).
12. The engine (2) according to claim 10, characterized in that Also includes: A differential pressure sensor (130); the outlet end of the control valve (120) is provided with a downstream interface (121); the downstream interface (121) is in communication with the downstream of the differential pressure sensor (130).
13. The engine (2) according to claim 10, characterized in that Also includes: A fastener (140) and a mounting bracket (150), wherein the control valve (120) is fixed to the air outlet portion (30) via the fastener (140), and the control valve (120) is fixed to a cylinder body of an engine (2) via the mounting bracket (150).
14. A vehicle, characterized in that: include: The engine (2) according to any one of claims 8 to 13.