A high-efficiency heating tube for electric boiler

By designing a combination of thermal conduction rack and thermal plate in an electric heating boiler, the heat loss problem caused by the lack of thermal insulation structure of traditional heating pipes is solved, and more efficient heat conduction and insulation effects are achieved, and energy utilization efficiency is improved.

CN222733007UActive Publication Date: 2025-04-08SHENYANG JIACHENG ELECTROMECHANICAL EQUIP MFG CO LTD
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Patent Information

Application Number
CN202420834801.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-04-08
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The heating pipes of traditional electric boilers lack thermal insulation structures, resulting in a gap between the heating pipes and the boiler, reducing heat conduction efficiency and affecting energy utilization efficiency.

Method used

An efficient heating pipe for an electric heating boiler is designed, using a combination of a thermal rack, controller, electric heating pipe, base and thermal plate. The ceramic fiber material of the thermal conduction plate and the rock wool material of the thermal insulation plate are improved and the thermal insulation effect is provided.

Benefits of technology

It improves the thermal conductivity of the heating pipe, reduces heat loss, improves the energy utilization efficiency of the electric heating boiler, and extends the service life of the electric heating pipe.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the technical field of electric boilers, and discloses a high-efficiency heating tube of an electric boiler, including a boiler body, a water outlet assembly is arranged inside the boiler body, a heat-conducting frame is fixedly connected to the bottom of the boiler body, an electric heating tube is arranged at the bottom of the boiler body, a controller is fixedly connected to one end of the electric heating tube, a heat-conducting plate is arranged inside the heat-conducting frame, a guide groove is provided on the side of the slot away from the heat-conducting frame, the outer wall of the electric heating tube is embedded in the slot through the guide groove, and a slot is provided inside the heat-conducting frame. In the utility model, the effect of improving the thermal conductivity efficiency of the heating tube is achieved through the cooperation between the heat-conducting frame, the controller, the electric heating tube, the base and the heat-conducting plate, and the problem that the heating tube of the electric boiler has no thermal conductivity and heat preservation structure, resulting in a certain gap between the heating tube and the boiler, thereby greatly reducing the heat conduction efficiency, is solved. The energy utilization efficiency of the electric boiler is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric heating boilers, in particular to a high-efficiency heating tube of an electric heating boiler. Background Art

[0002] An electric boiler is a device that uses electrical energy for heating, usually for heating or water heating. Compared with traditional gas or oil boilers, it does not require a fuel supply system, so it is cleaner and more environmentally friendly. The working principle of an electric boiler is to use a resistance heating element (usually a high-efficiency heating tube) to convert electrical energy into thermal energy to heat water or other media to the required temperature. In order to convert less electrical energy into useless heat and more energy into the heating medium, and improve energy efficiency, it is necessary to use a high-efficiency heating tube to heat the electric boiler.

[0003] In the use of traditional electric boilers, a first boiler, a second boiler and a connecting pipe are arranged, and water is put into the second boiler through the water inlet pipe. When the water level reaches the connecting pipe and flows into the first boiler through it, the power supply is connected to make the electric heating wire generate heat, so that the first heating pipe and the second heating pipe are heated, and the water in the first boiler and the second boiler is heated. Then, by starting the additional pump, the hot water flows back to the second boiler through the heating pipe. The water temperature of the return water drops and merges with the hot water in the second boiler and then flows into the first boiler, which can effectively reduce resource consumption and realize uninterrupted heating cycle.

[0004] However, the heating tubes of traditional electric boilers do not have a heat-conducting and heat-insulating structure, resulting in a certain gap between the heating tubes and the boiler, which greatly reduces the efficiency of heat conduction and causes a large amount of heat loss, resulting in more energy consumption when the water in the boiler needs to be boiled, affecting the energy efficiency of the electric boiler. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a high-efficiency heating tube for an electric boiler, aiming to improve the problem that the heating tube of the electric boiler has no heat-conducting and heat-insulating structure, resulting in a certain gap between the heating tube and the boiler, thereby greatly reducing the efficiency of heat conduction and affecting the energy utilization efficiency of the electric boiler.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-efficiency heating tube of an electric boiler, comprising a boiler body, a water outlet assembly is arranged inside the boiler body, a heat-conducting frame is fixedly connected to the bottom of the boiler body, an electric heating tube is arranged at the bottom of the boiler body, one end of the electric heating tube is fixedly connected to a controller, a heat-conducting plate is arranged inside the heat-conducting frame, a guide groove is provided on the side of the slot away from the heat-conducting frame, the outer wall of the electric heating tube is embedded in the slot through the guide groove, a slot is provided inside the heat-conducting frame, a guide groove is provided inside the heat-conducting frame, the outer wall of the electric heating tube is embedded in the slot, and a base is provided on the outer wall of the heat-conducting frame.

[0007] As a further description of the above technical solution:

[0008] The water outlet assembly comprises a valve and a water inlet pipe, one end of the water inlet pipe is fixedly connected to the inside of the boiler body, and one end of the valve is fixedly connected to the inside of the boiler body.

[0009] As a further description of the above technical solution:

[0010] The card slot is arranged in a circular shape.

[0011] As a further description of the above technical solution:

[0012] The guide groove is arranged with a tapered opening.

[0013] As a further description of the above technical solution:

[0014] A heat preservation plate is arranged inside the base, a groove one is opened inside the heat preservation plate, and the electric heating pipe is embedded in the groove one.

[0015] As a further description of the above technical solution:

[0016] The base is composed of a receiving layer, a heat-insulating layer and a protective layer.

[0017] As a further description of the above technical solution:

[0018] The outer wall of the receiving layer is fixedly connected with a heat-insulating layer, and the outer wall of the heat-insulating layer is fixedly connected with a protective layer.

[0019] As a further description of the above technical solution:

[0020] The size and shape of the groove 2 and the groove 1 are consistent with the size and shape of the heat conducting frame.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, firstly, the heat conduction efficiency of the heating tube is improved through the cooperation among the heat conduction frame, the controller, the electric heating tube, the base and the heat conduction plate, and the problem that the heating tube of the electric boiler has no heat conduction and heat preservation structure, resulting in a certain gap between the heating tube and the boiler, thereby greatly reducing the efficiency of heat conduction and affecting the energy utilization efficiency of the electric boiler is solved, thereby improving the energy utilization efficiency of the electric boiler.

[0023] 2. In the utility model, the receiving layer, the heat-insulating layer, the protective layer, the groove 1, the base and the boiler body cooperate to achieve the effect of heat-insulating the boiler, and solves the problem that after the water in the traditional boiler is boiled, it will be conducted and diffused through the furnace wall, which requires the heating pipe to work continuously to keep warm in order to prevent the internal water from cooling down, thereby improving the heat-insulating effect of the boiler. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A three-dimensional diagram of a high-efficiency heating tube of an electric boiler proposed by the utility model;

[0025] Figure 2 This is a schematic diagram of the electric heating tube structure of a high-efficiency heating tube of an electric boiler proposed by the utility model;

[0026] Figure 3 This is a schematic diagram of the base structure of a high-efficiency heating tube of an electric boiler proposed by the utility model;

[0027] Figure 4 This is a schematic diagram of the heat conduction plate structure of a high-efficiency heating tube of an electric boiler proposed by the utility model;

[0028] Figure 5 for Figure 3 Schematic diagram of the local enlarged structure at point A in the middle.

[0029] Legend:

[0030] 1. Boiler body; 2. Water inlet pipe; 3. Valve; 4. Heat-conducting frame; 5. Controller; 6. Electric heating tube; 7. Base; 8. Insulation board; 9. Slot; 10. Guide groove; 11. Supporting layer; 12. Insulation layer; 13. Protective layer; 14. Groove 1; 15. Heat-conducting board; 16. Groove 2. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] Reference Figure 1-Figure 3 , the utility model provides an embodiment: a high-efficiency heating pipe of an electric boiler, comprising a boiler body 1, a water outlet assembly is arranged inside the boiler body 1, a heat-conducting frame 4 is fixedly connected to the bottom of the boiler body 1, an electric heating pipe 6 is arranged at the bottom of the boiler body 1, one end of the electric heating pipe 6 is fixedly connected to a controller 5, a heat-conducting plate 15 is arranged inside the heat-conducting frame 4, a groove 2 16 is provided inside the heat-conducting plate 15, the electric heating pipe 6 is embedded in the groove 2 16, a card slot 9 is provided inside the heat-conducting frame 4, a guide slot 10 is provided on the side of the card slot 9 away from the heat-conducting frame 4, the outer wall of the electric heating pipe 6 is embedded in the card slot 9 through the guide slot 10, and a base 7 is arranged on the outer wall of the heat-conducting frame 4, the water outlet assembly comprises a valve 3 and a water inlet pipe 2, one end of the water inlet pipe 2 is fixedly connected to the inside of the boiler body 1, one end of the valve 3 is fixedly connected to the inside of the boiler body 1, the card slot 9 is arranged in a circular shape, and the guide slot 10 is arranged in a conical opening;

[0033] Specifically, in order to ensure the stability and safety of the electric heating tube 6, this design not only enables the electric heating tube 6 to be accurately embedded in a fixed position, but also limits it through the card slot 9, thereby avoiding the electric heating tube 6 from shaking or falling off during the heating process. The top of the heat-conducting frame 4 is firmly fixed to the bottom of the boiler body 1, forming a stable support structure. This design not only enhances the stability of the boiler as a whole, but also provides a uniform heating environment for the electric heating tube 6. The heat conduction between the boiler body 1 and the electric heating tube 6 is achieved through the heat conduction plate 15. This heat conduction plate 15 is made of ceramic fiber material and has good thermal conductivity. When the electric heating tube 6 starts to heat, the heat conduction plate 15 can quickly transfer heat to the water source in the boiler body 1, thereby achieving an efficient heating effect. It is worth noting that the groove 2 16 on the heat conduction plate 15 can fit tightly with the outer wall of the electric heating tube 6. This design not only greatly reduces the gap between the electric heating tube 6 and the boiler body 1, improves the transfer efficiency of heat energy, but also facilitates the disassembly and maintenance of the electric heating tube 6. In actual use, this design can significantly extend the service life of the electric heating tube 6 and reduce energy waste caused by heat loss. During the water boiling process, the water source is guided into the interior of the boiler body 1 through the water inlet pipe 2. Subsequently, the controller 5 starts to control the heating of the electric heating tube 6. Under the precise control of the controller 5, the electric heating tube 6 begins to release heat and continuously heats the water source in the boiler body 1. This heating method is not only fast and efficient, but also ensures that the water source is evenly heated, avoiding the phenomenon of local overheating or overcooling. In order to ensure the stability and safety of the electric heating tube 6 during operation, the base 7 is installed on the outer wall of the heat conducting frame 4. The base 7 not only provides additional support for the electric heating tube 6, but also plays a role in protection and heat preservation. During the heating process, the base 7 can reduce the heat exchange between the electric heating tube 6 and the external environment, thereby ensuring that the heat energy is mainly used to heat the water source in the boiler body 1.

[0034] Reference Figure 4 and Figure 5 The base 7 is provided with a heat preservation plate 8 inside, a groove 14 is provided inside the heat preservation plate 8, the electric heating pipe 6 is embedded in the groove 14, the base 7 is composed of a receiving layer 11, a heat preservation layer 12 and a protective layer 13, the outer wall of the receiving layer 11 is fixedly connected to the heat preservation layer 12, the outer wall of the heat preservation layer 12 is fixedly connected to the protective layer 13, and the size and shape of the groove 16 and the groove 14 are consistent with the size and shape of the heat conduction frame 4;

[0035] Specifically, first, the insulation board 8 is made of rock wool, which is a high-temperature insulating material with basalt as the main raw material. Rock wool has excellent high temperature resistance and excellent thermal insulation performance. The rock wool insulation board 8 is set in the base 7 of the boiler body 1, which can effectively prevent the loss of heat and ensure that the heat of the boiler body 1 is effectively utilized during operation. The thermal insulation structure of the boiler body 1 and the base 7. These two parts are combined by the receiving layer 11, the thermal insulation layer 12 and the protective layer 13 to form a complete thermal insulation system. This design can minimize the loss of heat and improve the thermal efficiency of the boiler. The receiving layer 11 is made of stainless steel. This material not only has good high temperature resistance, but also can withstand greater pressure, providing a solid support for the thermal insulation layer 12. The thermal insulation layer 12 is made of silicone sponge. This material is not only resistant to high temperature, but also has good softness. It can fit closely to the surface of the boiler and effectively reduce heat loss. The protective layer 13 is made of glass fiber reinforced plastic, which has good corrosion resistance and weather resistance, can resist the erosion of the external environment, and protect the internal thermal insulation material from damage. At the same time, FRP also has higher strength, providing additional safety for the entire insulation structure.

[0036] Working principle: When using the high-efficiency heating tube of the electric boiler, first, the electric heating tube 6 is embedded in the slot 9 on the heat-conducting frame 4 through the guide groove 10 to fix the electric heating tube 6. At the same time, the top of the heat-conducting frame 4 is fixed to the bottom of the boiler body 1. The boiler body 1 and the electric heating tube 6 are heat-conducted through the heat-conducting plate 15. The heat-conducting plate 15 is made of ceramic fiber material and has good thermal conductivity. The groove 16 can be repeatedly fitted with the outer wall of the electric heating tube 6, which greatly reduces the gap between the electric heating tube 6 and the boiler body 1, and is also convenient for disassembly and maintenance of the electric heating tube 6. Then the base 7 can be installed on the outer wall of the heat-conducting frame 4 to protect and insulate the electric heating tube 6. When boiling water, the water source enters the boiler body 1 through the water inlet pipe 2. The controller 5 then controls the heating of the electric heating tube 6 to heat the water source in the boiler body 1. The insulation board 8 arranged in the base 7 can prevent the loss of heat and is made of rock wool. Rock wool is a high-temperature insulating material made of basalt as raw material, which has good high temperature resistance and thermal insulation performance. Then the boiler body 1 and the base 7 are combined by a receiving layer 11, an insulation layer 12 and a protective layer 13, which can insulate them to the greatest extent and prevent heat loss. The receiving layer 11 is made of stainless steel, and the insulation layer 12 is made of silicone sponge with good high temperature resistance and softness. The protective layer 13 is made of fiberglass, which has good corrosion resistance and weather resistance and can protect the internal materials.

[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A high-efficiency heating tube for an electric boiler, comprising a boiler body (1), characterized in that: A water outlet assembly is arranged inside the boiler body (1); a heat-conducting frame (4) is fixedly connected to the bottom of the boiler body (1); an electric heating pipe (6) is arranged at the bottom of the boiler body (1); one end of the electric heating pipe (6) is fixedly connected to a controller (5); a heat-conducting plate (15) is arranged inside the heat-conducting frame (4); a second groove (16) is provided inside the heat-conducting plate (15); the electric heating pipe (6) is embedded in the second groove (16); a card slot (9) is arranged inside the heat-conducting frame (4); a guide slot (10) is arranged on a side of the card slot (9) away from the heat-conducting frame (4); the outer wall of the electric heating pipe (6) is embedded in the card slot (9) through the guide slot (10); and a base (7) is arranged on the outer wall of the heat-conducting frame (4).

2. The high-efficiency heating tube for an electric boiler according to claim 1, characterized in that: The water outlet assembly comprises a valve (3) and a water inlet pipe (2), one end of the water inlet pipe (2) is fixedly connected to the inside of the boiler body (1), and one end of the valve (3) is fixedly connected to the inside of the boiler body (1).

3. The high-efficiency heating tube for an electric boiler according to claim 1, characterized in that: The card slot (9) is arranged in a circular shape.

4. The high-efficiency heating tube for an electric boiler according to claim 1, characterized in that: The guide groove (10) is arranged in a tapered opening.

5. The high-efficiency heating tube for an electric boiler according to claim 1, characterized in that: A heat preservation plate (8) is arranged inside the base (7), a groove (14) is provided inside the heat preservation plate (8), and the electric heating pipe (6) is embedded in the groove (14).

6. The high-efficiency heating tube for an electric boiler according to claim 1, characterized in that: The base (7) is composed of a receiving layer (11), a heat-insulating layer (12) and a protective layer (13).

7. The high-efficiency heating tube for an electric boiler according to claim 6, characterized in that: The outer wall of the receiving layer (11) is fixedly connected to a heat-insulating layer (12), and the outer wall of the heat-insulating layer (12) is fixedly connected to a protective layer (13).

8. The high-efficiency heating tube for an electric boiler according to claim 1, characterized in that: The size and shape of the groove 2 (16) and the groove 1 (14) are consistent with the size and shape of the heat conducting frame (4).