A dehydrator for producing wheat starch

By designing a dehydrator with a rotary crushing rod and a conveyor belt, the problem of poor starch breaking effect after extrusion of existing equipment is solved, and more efficient starch dehydration is achieved.

CN222733272UActive Publication Date: 2025-04-08CHUZHOU XINFA FOOD CO LTD
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Patent Information

Application Number
CN202421543990.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-04-08
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

The existing wheat starch production equipment has poor effect on starch breaking after extrusion, which affects the subsequent dehydration efficiency.

Method used

A dewatering machine including an extrusion dewatering mechanism and a dry dewatering mechanism is designed. The installation shaft is driven by the motor to rotate, the crushing rod is rotated, the starch of the cleavage is broken, and the size of the starch is adjusted through the conveyor belt and partition to ensure full dispersion.

Benefits of technology

Effectively breaking the starch of the plate cleavage improves the efficiency of subsequent drying and dehydration processes, and improves the dehydration effect of wheat starch.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dehydrator for producing wheat starch, and relates to the technical field of wheat starch production. The utility model comprises a shell, wherein an extrusion dehydration mechanism and a drying dehydration mechanism are respectively installed on the left and right sides of the interior of the shell, a conveyor belt is fixedly connected to the middle part of the shell, a shell is arranged on the top of the conveyor belt, three installation shafts are rotatably installed inside the shell, a plurality of breaking rods are fixedly connected to the outer sides of the three installation shafts, the density of the breaking rods on the three installation shafts increases from left to right, and a motor is fixedly connected to the rear end of the installation shaft. The utility model drives the installation shaft to rotate through the operation of the motor, and the rotating installation shaft drives the breaking rod to rotate, and the moving breaking rod acts on the compacted starch to break up the compacted starch in the shell, and the starch is acted on by the conveyor belt and passes through the three installation shafts and the breaking rod in sequence, so that the compacted starch is fully broken up, and the subsequent drying and dehydration process can be carried out better.
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Description

Technical Field

[0001] The utility model relates to the technical field of wheat starch production, in particular to a dehydrator used for producing wheat starch. Background Art

[0002] Wheat is rich in starch, protein, fat, etc. Wheat starch is extracted from wheat. In the past, the fermentation method was used, that is, the wheat was soaked in water, ground, and then acid fermented to dissolve the cells surrounding the starch granules and make the starch easy to separate. Dehydrators can generally be used for the dehydration process of clothing, textiles, crops and other items. After dehydration, they can be dried in a dryer to achieve a thorough drying effect.

[0003] A Chinese patent (Announcement No.: CN217154896U) discloses a dehydration device for producing wheat starch, including an extrusion box, a drying box is provided on the side of the extrusion box, a feeding hopper is provided on the side of the extrusion box away from the drying box, an extrusion device for extruding wheat starch is provided in the extrusion box, a drying device for drying wheat starch is provided in the drying box, a drainage pipe is provided on the lower side of the extrusion box, a connecting hole is provided on the side of the extrusion box close to the drying box, the connecting hole is connected to the drying box, the extrusion device includes an extrusion plate that can move up and down, a moving device for moving the extrusion plate is provided on the top of the extrusion plate, and a first belt conveyor for conveying wheat starch is provided under the extrusion plate. The utility model has a simple structure and is easy to operate. The wheat starch is squeezed by the extrusion device to squeeze out the water in the wheat starch, and the wheat starch is dried by the drying device to improve the dehydration efficiency of the wheat starch. However, the device only breaks up the extruded wheat starch by a breaking up device, and the breaking up effect is poor, which affects the subsequent starch dehydration.

[0004] In order to solve the above problems, we have made improvements and proposed a dehydrator for producing wheat starch. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0006] The utility model provides a dehydrator for producing wheat starch, comprising a shell, wherein an extrusion dehydration mechanism and a drying dehydration mechanism are respectively installed on the left and right sides of the interior of the shell, a conveyor belt is fixedly connected to the middle of the shell, and the conveyor belt is arranged between the extrusion dehydration mechanism and the drying dehydration mechanism, a shell is arranged on the top of the conveyor belt, three installation shafts are rotatably installed inside the shell, a plurality of breaking rods are fixedly connected to the outer sides of the three installation shafts, the density of the breaking rods on the three installation shafts increases from left to right, and a motor is fixedly connected to the rear end of the installation shaft.

[0007] As a preferred technical solution of the utility model, three partitions are fixedly connected to the inside of the shell, and the partitions are arranged on the right side of the mounting shaft. Gaps are arranged between the three partitions and the upper end surface of the conveyor belt, and the gaps decrease from left to right.

[0008] As a preferred technical solution of the utility model, the rear ends of the three motors are fixedly connected with a connecting plate, the rear end of the connecting plate is fixedly connected with a telescopic electric cylinder, and the telescopic electric cylinder is fixedly connected inside the housing.

[0009] As a preferred technical solution of the utility model, telescopic rods are fixedly connected to both left and right ends of the rear side of the connecting plate, and the rear end of the telescopic rods is fixedly connected to the inside of the shell.

[0010] As a preferred technical solution of the utility model, both front and rear ends of the installation shaft are fixedly connected with prismatic sliders, the outer side of the prismatic slider is slidably connected with a mounting ring, and the mounting ring is rotatably connected to the inside of the shell.

[0011] As a preferred technical solution of the utility model, a support plate is fixedly connected to the interior of the shell, and the support plate abuts against the top of the conveyor belt.

[0012] As a preferred technical solution of the utility model, a material receiving funnel is fixedly connected to the left side of the top end of the shell, and the top of the material receiving funnel expands outward.

[0013] The beneficial effects of the utility model are:

[0014] 1. The utility model drives the installation shaft to rotate through the operation of the motor, and the rotating installation shaft drives the breaking rod to rotate. The moving breaking rod acts on the compacted starch to break up the compacted starch in the shell, and the starch is acted on by the conveyor belt and passes through the three installation shafts and the breaking rod in sequence, so that the compacted starch is fully broken up, so that the subsequent drying and dehydration process can be carried out better.

[0015] 2. In the utility model, the telescopic electric cylinder drives the connecting plate to move, thereby causing the motor and the mounting shaft to move forward and backward, and the prismatic slider slides in the mounting ring to adjust the position of the breaking rod, so that the breaking rod can act on more compacted starch, so that the compacted starch can be fully broken up. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0017] Figure 1 It is a three-dimensional diagram of the utility model;

[0018] Figure 2 It is a cross-sectional view of the shell of the utility model;

[0019] Figure 3 It is a schematic diagram of the telescopic electric cylinder of the utility model;

[0020] In the figure: 1. Shell; 2. Extrusion dehydration mechanism; 3. Drying dehydration mechanism; 4. Conveyor belt; 5. Shell; 6. Material receiving funnel; 7. Support plate; 8. Mounting shaft; 9. Breaking rod; 10. Partition plate; 11. Mounting ring; 12. Prismatic slider; 13. Motor; 14. Connecting plate; 15. Telescopic electric cylinder; 16. Telescopic rod. DETAILED DESCRIPTION

[0021] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0022] Example: Figure 1-3 As shown, a dehydrator for producing wheat starch comprises a shell 1, wherein an extrusion dehydration mechanism 2 and a drying dehydration mechanism 3 are respectively installed on the left and right sides of the shell 1, a conveyor belt 4 is fixedly connected to the middle of the shell 1, and the conveyor belt 4 is arranged between the extrusion dehydration mechanism 2 and the drying dehydration mechanism 3, a shell 5 is arranged on the top of the conveyor belt 4, three mounting shafts 8 are rotatably installed inside the shell 5, and a plurality of crushing rods 9 are fixedly connected to the outside of the three mounting shafts 8, and the density of the crushing rods 9 on the three mounting shafts 8 increases from left to right, a motor 13 is fixedly connected to the rear end of the mounting shaft 8, a material receiving funnel 6 is fixedly connected to the left side of the top of the shell 5, and the top of the material receiving funnel 6 expands outward, and the rotation direction of the mounting shaft 8 is opposite to the movement direction of the conveyor belt 4;

[0023] After the wheat starch is initially dehydrated by the extrusion dehydration mechanism 2, it enters the outer shell 5 through the receiving funnel 6. The motor 13 drives the installation shaft 8 to rotate, and the rotating installation shaft 8 drives the breaking rod 9 to rotate. The moving breaking rod 9 acts on the compacted starch to break up the compacted starch in the outer shell 5. The starch is acted on by the conveyor belt 4 and passes through the three installation shafts 8 and the breaking rod 9 in sequence, so that the compacted starch is fully broken up, so that the subsequent drying and dehydration process can be carried out better.

[0024] Specifically, Figure 2 As shown, three partitions 10 are fixedly connected to the inside of the shell 5, and the partitions 10 are arranged on the right side of the mounting shaft 8. Gaps are arranged between the three partitions 10 and the upper end surface of the conveyor belt 4, and the gaps decrease from left to right. The partitions 10 are used to intercept starch that does not meet the size. The starch moves to the right under the action of the conveyor belt 4 and is blocked by the partitions 10. The starch can pass through the gaps only after it is broken up into a suitable size, thereby ensuring that the starch is broken up to meet the drying requirements.

[0025] Specifically, Figure 3 As shown, the rear ends of the three motors 13 are fixedly connected to a connecting plate 14, the rear end of the connecting plate 14 is fixedly connected to a telescopic electric cylinder 15, and the telescopic electric cylinder 15 is fixedly connected to the inside of the shell 1, and the front and rear ends of the mounting shaft 8 are fixedly connected to a prismatic slider 12, the outer side of the prismatic slider 12 is slidably connected to a mounting ring 11, and the mounting ring 11 is rotatably connected to the inside of the shell 5. The operation of the telescopic electric cylinder 15 drives the connecting plate 14 to move, and then the motor 13 and the mounting shaft 8 move forward and backward, and the prismatic slider 12 slides in the mounting ring 11, which can adjust the position of the breaking rod 9 so that the breaking rod 9 can act on more compacted starch, so that the compacted starch can be fully broken up.

[0026] Specifically, Figure 3 As shown, telescopic rods 16 are fixedly connected to the left and right ends of the rear side of the connecting plate 14, and the rear end of the telescopic rods 16 is fixedly connected to the interior of the shell 1. The telescopic rods 16 cooperate with the movement of the connecting plate 14 to support and limit the connecting plate 14 and maintain the stability of the movement.

[0027] Specifically, Figure 2 As shown, a support plate 7 is fixedly connected to the inside of the shell 1, and the support plate 7 is against the top of the conveyor belt 4. The support plate 7 supports the upper half of the conveyor belt 4 so that the upper end surface of the conveyor belt 4 is tightly fitted with the lower end surface of the shell 5 to prevent starch from leaking out of the shell 5.

[0028] Working principle: After the wheat starch is initially dehydrated by the extrusion dehydration mechanism 2, it enters the outer shell 5 through the receiving funnel 6, and the motor 13 drives the installation shaft 8 to rotate. The rotating installation shaft 8 drives the breaking rod 9 to rotate, and the moving breaking rod 9 acts on the compacted starch to break up the compacted starch in the outer shell 5, and the starch is acted on by the conveyor belt 4, and passes through the three installation shafts 8 and the breaking rod 9 in turn, so that the compacted starch is fully broken up, and the telescopic electric cylinder 15 drives the connecting plate 14 to move, thereby making the motor 13 and the installation shaft 8 move back and forth, and the prismatic slider 12 slides in the installation ring 11, and the position of the breaking rod 9 can be adjusted so that the breaking rod 9 can act on more compacted starch, and then the broken starch is sent to the drying and dehydration mechanism 3 by the conveyor belt 4 for secondary dehydration.

[0029] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A dehydrator for producing wheat starch, comprising a housing (1), characterized in that: The left and right sides of the shell (1) are respectively provided with an extrusion dehydration mechanism (2) and a drying dehydration mechanism (3); a conveyor belt (4) is fixedly connected to the middle of the shell (1), and the conveyor belt (4) is arranged between the extrusion dehydration mechanism (2) and the drying dehydration mechanism (3); a shell (5) is arranged at the top of the conveyor belt (4); three installation shafts (8) are rotatably installed inside the shell (5); a plurality of crushing rods (9) are fixedly connected to the outer sides of the three installation shafts (8); the crushing rods (9) on the three installation shafts (8) have a density that increases from left to right; and a motor (13) is fixedly connected to the rear end of the installation shaft (8).

2. A dehydrator for producing wheat starch according to claim 1, characterized in that, Three partitions (10) are fixedly connected to the interior of the shell (5), and the partitions (10) are arranged on the right side of the mounting shaft (8). Gaps are arranged between the three partitions (10) and the upper end surface of the conveyor belt (4), and the gaps decrease from left to right.

3. A dehydrator for producing wheat starch according to claim 1, characterized in that, The rear ends of the three motors (13) are fixedly connected to a connecting plate (14), the rear end of the connecting plate (14) is fixedly connected to a telescopic electric cylinder (15), and the telescopic electric cylinder (15) is fixedly connected inside the housing (1).

4. A dehydrator for producing wheat starch according to claim 3, characterized in that, Telescopic rods (16) are fixedly connected to both left and right ends of the rear side of the connecting plate (14), and the rear end of the telescopic rod (16) is fixedly connected to the inside of the housing (1).

5. A dehydrator for producing wheat starch according to claim 1, characterized in that: The front and rear ends of the installation shaft (8) are fixedly connected to a prismatic slider (12), the outer side of the prismatic slider (12) is slidably connected to a mounting ring (11), and the mounting ring (11) is rotatably connected to the inside of the housing (5).

6. A dehydrator for producing wheat starch according to claim 1, characterized in that: A support plate (7) is fixedly connected to the interior of the shell (1), and the support plate (7) abuts against the top of the conveyor belt (4).

7. A dehydrator for producing wheat starch according to claim 1, characterized in that: A material receiving funnel (6) is fixedly connected to the left side of the top end of the shell (5), and the top of the material receiving funnel (6) expands outwards.

Citation Information

Patent Citations

  • Dehydration device for producing wheat starch

    CN217154896U