A grating line synchronization structure
By designing a grating line synchronization structure in the grating sensor system, the synchronous detection of the laser beam ensures the accuracy of the installation station, the problem of reduced sensing sensitivity of the grating in an interfering environment is solved, and a more stable grating operation is achieved.
Patent Information
- Application Number
- CN202421591214.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-07-08
AI Technical Summary
In work sites where electromagnetic, ambient light and polluted light interference are interfered with, the grating sensor system is prone to decrease in induction sensitivity due to improper installation and cannot work stably.
A grating line synchronization structure is designed, including a vertical pole, mounting bracket, grating, mounting pipe clamp, installation station identification line, laser emission module and laser calibration module. The grating light synchronization and line synchronization are achieved through synchronous decoding and synchronous encoding modules to ensure the accuracy of the installation station.
Through the synchronous detection of the laser beam, the reflection of the spots of the laser marking lens can be visually observed, ensuring the consistency of the installation station of the grating, thereby improving the induction sensitivity and working stability of the grating.
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Figure CN222733605U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a grating line synchronization structure and belongs to the technical field of gratings. Background Art
[0002] Grating sensor systems are widely used in many fields, such as automated detection, transportation and logistics, and safety protection. In some work sites, there are various interference sources such as electromagnetic, ambient light, and polluted light. If these interference sources are not properly handled, they will often cause the grating to work unstably. When the installation positions are not equal, it is easy to cause the sensitivity of the sensor to decrease. Utility Model Content
[0003] The purpose of the utility model is to provide a grating line synchronization structure to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a grating line synchronization structure, including a vertical pole, a mounting bracket, a grating, a mounting pipe clamp, an installation station identification line, a laser emission module, a laser calibration module, and a joint. The grating outer shell is sprayed with an installation station identification line, and the laser emission module and the laser calibration module are independently installed at the installation station identification line positions of two groups of gratings, and a joint is installed for electrical connection at the bottom of the grating.
[0005] Preferably, the laser emission module consists of a U-shaped bracket, a tightening screw and a laser emitter. The tightening screw is threadedly installed on the side wall of the U-shaped bracket, and the laser emitter is installed on the front end surface of the U-shaped bracket.
[0006] Preferably, the laser calibration module consists of a U-shaped bracket, a tightening screw and a laser marking lens. The tightening screw is threadedly installed on the side wall of the U-shaped bracket, and the laser marking lens is installed on the front end surface of the U-shaped bracket.
[0007] Preferably, the laser marking lens is composed of a prism, a light-proof sleeve, a reflective lens and a rear light-shielding film. The prism is embedded in the inner diameter of the light-proof sleeve, and the reflective lens and the rear light-shielding film are sequentially installed at the rear end of the prism.
[0008] Preferably, the receiving end and the transmitting end of the grating are built-in with a synchronous decoding module and a synchronous encoding module.
[0009] Compared with the prior art, the beneficial effects of the utility model are:
[0010] The synchronous decoding and synchronous encoding modules can realize grating light synchronization and line synchronization. After the initial installation of the grating is completed, the laser transmitter of the laser emission module emits a laser beam to illuminate the laser marking lens station of the laser calibration module. If the installation station is synchronized, the laser beam illuminates the prism, the light is dispersed, and the light-proof sleeve and the rear shading film form a dark light environment. The light can only be reflected by the reflective lens, and the light spot reflection formed by the protective glass outside the laser marking lens can be intuitively observed. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a structural schematic diagram of the grating line synchronization structure of the utility model;
[0012] Figure 2 This is a schematic diagram of the installation structure of the grating line synchronization structure of the utility model;
[0013] Figure 3 This is a schematic diagram of the structure of the laser emission module of the utility model;
[0014] Figure 4 This is a schematic diagram of the structure of the laser calibration module of the utility model;
[0015] Figure 5 This is a schematic diagram of the structure of the laser marking lens of the utility model;
[0016] Figure 6 This is a schematic diagram of the installation structure of the grating of the utility model.
[0017] In the figure: 1. upright pole, 2. mounting bracket, 3. grating, 4. mounting pipe clamp, 5. mounting station identification line, 6. laser emission module, 7. laser calibration module, 8. joint, 9. U-shaped bracket, 10. tightening screw, 11. laser emitter, 12. laser identification lens, 13. prism, 14. light-proof sleeve, 15. reflective lens, 16. rear shading film. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0019] like Figure 1-Figure 6 As shown, a grating line synchronization structure includes a vertical pole 1, a mounting bracket 2, a grating 3, a mounting pipe clamp 4, an installation position identification line 5, a laser emission module 6, a laser calibration module 7, and a joint 8. The vertical pole 1 is installed in combination with the mounting bracket 2, the grating 3 is fixedly installed on the pole body of the vertical pole 1 through the mounting pipe clamp 4, the outer shell of the grating 3 is sprayed with an installation position identification line 5, the laser emission module 6 and the laser calibration module 7 are independently installed at the installation position identification line 5 positions of two groups of gratings 3, and the bottom of the grating 3 is electrically connected with a joint 8.
[0020] The laser emission module 6 is composed of a U-shaped bracket 9, a tightening screw 10 and a laser emitter 11. The tightening screw 10 is threadedly installed on the side wall of the U-shaped bracket 9, and the laser emitter 11 is installed on the front end surface of the U-shaped bracket 9. The laser beam of the laser emitter 11 irradiates the laser calibration module 7.
[0021] The laser calibration module 7 is composed of a U-shaped bracket 9, a tightening screw 10 and a laser marking lens 12. The tightening screw 10 is threadedly installed on the side wall of the U-shaped bracket 9, and the laser marking lens 12 is installed on the front end surface of the U-shaped bracket 9. The laser calibration module 7 radiates laser beams.
[0022] The laser marking lens 12 is composed of a prism 13, a light-proof sleeve 14, a reflective lens 15 and a rear light-shielding film 16. The prism 13 is embedded in the inner diameter of the light-proof sleeve 14. The reflective lens 15 and the rear light-shielding film 16 are sequentially installed at the rear end of the prism 13. The laser beam irradiates the prism 13, and the light is dispersed. The light-proof sleeve 14 and the rear light-shielding film 16 form a dark light environment. The light can only be reflected by the reflective lens 15. The light spot reflection formed by the protective glass outside the laser marking lens 12 can be directly observed.
[0023] The receiving end and the transmitting end of the grating 3 are built with a synchronous decoding module and a synchronous encoding module to achieve optical synchronization and line synchronization of the grating 3.
[0024] Specific usage: A grating line synchronization structure, synchronous decoding and synchronous encoding modules can realize grating light synchronization and line synchronization. After the initial installation of the grating is completed, the laser transmitter of the laser emission module emits a laser beam to illuminate the laser marking lens station of the laser calibration module. If the installation station is synchronized, the laser beam illuminates the prism, the light is dispersed, and the light-proof sleeve and the rear shading film form a dark light environment. The light can only be reflected by the reflective lens. The light spot reflection formed by the protective glass outside the laser marking lens can be intuitively observed. Otherwise, it is judged that the installation station is inconsistent.
[0025] The above is a preferred embodiment of the present invention. For ordinary technicians in this field, according to the teachings of the present invention, without departing from the principles and spirit of the present invention, changes, modifications, substitutions and variations made to the implementation methods are still within the scope of protection of the present invention.
Claims
1. A grating line synchronization structure, characterized in that: The invention comprises a vertical pole (1), a mounting bracket (2), a grating (3), a mounting pipe clamp (4), an installation position identification line (5), a laser emission module (6), a laser calibration module (7), and a joint (8). The vertical pole (1) and the mounting bracket (2) are assembled and installed. The grating (3) is fixedly installed on the rod body of the vertical pole (1) through the mounting pipe clamp (4). The outer shell of the grating (3) is sprayed with the installation position identification line (5). The laser emission module (6) and the laser calibration module (7) are independently installed at the positions of the installation position identification lines (5) of the two groups of gratings (3). The bottom of the grating (3) is electrically connected and installed with a joint (8).
2. A grating line synchronization structure according to claim 1, characterized in that: The laser emission module (6) is composed of a U-shaped bracket (9), a tightening screw (10) and a laser emitter (11); the tightening screw (10) is screwed and installed on the side wall of the U-shaped bracket (9), and the laser emitter (11) is installed on the front end surface of the U-shaped bracket (9).
3. A grating line synchronization structure according to claim 1, characterized in that: The laser calibration module (7) is composed of a U-shaped bracket (9), a tightening screw (10) and a laser marking lens (12); the tightening screw (10) is screwed and installed on the side wall of the U-shaped bracket (9), and the laser marking lens (12) is installed on the front end surface of the U-shaped bracket (9).
4. A grating line synchronization structure according to claim 3, characterized in that: The laser marking lens (12) is composed of a prism (13), a light-proof sleeve (14), a reflective lens (15) and a rear light-shielding film (16); the prism (13) is embedded in the inner diameter of the light-proof sleeve (14); and the reflective lens (15) and the rear light-shielding film (16) are sequentially mounted on the rear end of the prism (13).
5. The grating line synchronization structure according to claim 1, characterized in that: The receiving end and the transmitting end of the grating (3) are built-in with a synchronous decoding module and a synchronous encoding module.