An adjustable falling ball test device

By designing an adjustable ball-falling test device, using the XY mobile platform and ball-falling slider assembly, the problem that the glass ball-falling test device in the prior art is not suitable for curved glass and requires multiple fixtures for multi-point measurement, achieving efficient and accurate multi-point testing of curved glass.

CN222733953UActive Publication Date: 2025-04-08BIEL OPTIC HUIZHOU +1
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Patent Information

Application Number
CN202421067530.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-04-08
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The existing glass ball-falling test devices are highly fixed and cannot be used for curved glass, and multiple fixtures are required to be designed for multi-point measurements, with high cost and cycle times.

Method used

An adjustable ball-fall testing device is designed, including a bracket, ball-fall slide assembly, an XY mobile platform and a fixture. Through the precise adjustment of the XY moving platform, the fixture can be moved on the XY coordinates, realizing multi-point testing of curved glass; the falling ball slider assembly can adjust the drop height of the metal ball to ensure accurate testing of each point.

Benefits of technology

Multi-point ball drop test of curved glass is realized, which reduces the cost and time of fixture processing, solves the problem that traditional testing devices cannot be suitable for curved glass, and improves the accuracy and efficiency of the test.

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Abstract

The utility model provides an adjustable drop ball test device, comprising a bracket, a drop ball slider assembly, an XY mobile platform and a fixture; wherein, the bracket vertically locked on the side of the XY mobile platform provides connection and support, and the drop ball slider assembly slidably connected to the bracket provides a drop height for the drop ball and locates the drop point of the ball at the same time; the XY mobile platform is used to position and place the fixture, and the XY coordinate position of the fixture can be accurately adjusted, so that the same fixture can test different glass points; the glass is accurately positioned by the fixture positioned on the XY mobile platform, so that the glass is placed stably and does not shake; thereby, not only can the same fixture be used to test multiple glass points, reducing the cost and time of fixture processing; but also the problem of inaccurate drop ball height caused by height changes at each measuring point of the curved glass can be solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass drop ball testing, in particular to an adjustable drop ball testing device. Background Art

[0002] The glass drop ball test is a process in which a metal ball of a specific weight falls freely from a specific height (or several specific heights) onto a specific point on the glass, and the strength of the glass is tested by observing whether the glass breaks. The existing glass drop ball test method is to position the fixture with the test device through a positioning column; and then position the glass through a positioning groove or positioning column on the fixture. In this way, the relative position of the glass and the test device is fixed, and a single-point drop ball test can be performed.

[0003] Since the positioning methods of glass and fixture, fixture and measuring device are all limited by positioning columns and positioning slots, the spatial coordinates of the glass are fixed and cannot be moved, and a single fixture can only test one point of the glass. If multi-point measurement is required, it is necessary to design and process a lot of fixtures, and the measurement cost and cycle are relatively high. In addition, since the falling height of the metal ball is fixed, the equal-height drop ball test can only be applied to flat glass and cannot be used to test curved glass.

[0004] Based on this, a new solution is needed. Utility Model Content

[0005] The main purpose of the utility model is to provide an adjustable falling ball testing device in view of the shortcomings of the existing falling ball testing device, that is, the falling ball testing device has a fixed height and is not suitable for curved glass.

[0006] To achieve the above-mentioned purpose, the utility model provides an adjustable drop ball test device, including a bracket, a drop ball slider assembly, an XY movable platform and a clamp, the XY movable platform is placed horizontally, the bracket is vertically locked on the side of the XY movable platform, the drop ball slider assembly is slidably connected to the bracket, and the clamp is positioned on the XY movable platform.

[0007] In the adjustable ball drop test device provided by the utility model, the bracket includes a horizontal rod and a vertical rod, the horizontal rod and the vertical rod are vertically connected, the horizontal rod is connected to the XY moving platform, and the vertical rod is connected to the ball drop slider assembly.

[0008] In the adjustable falling ball testing device provided by the utility model, the falling ball slider assembly includes a scale bar, a slide rail, a position fixing block, an L-shaped plate, a spherical probe, a vacuum suction cup, a metal ball and a slider, the scale bar is fixedly mounted on the slide rail, the slider is slidably connected to the slide rail, the position fixing block is mounted on the slide rail and is located below the slider for fixing the position of the slider, the L-shaped plate is mounted on the slider and is used to connect the vacuum suction cup or the spherical probe, and the metal ball is adsorbed on the vacuum suction cup.

[0009] In the adjustable ball drop test device provided by the utility model, the adsorption end of the vacuum suction cup is V-shaped and a plurality of sealing rubber rings are arranged on the adsorption end.

[0010] In the adjustable ball drop test device provided by the utility model, the XY moving platform includes a base plate, a first sliding plate, a first scale block, a first sliding assembly, a second sliding plate, a second scale block, a second sliding assembly, a positioning column and a positioning pin, the first sliding plate is slidably connected to the base plate via the first sliding assembly, the second sliding plate is slidably connected to the first sliding plate via the second sliding assembly, the installation directions of the first sliding assembly and the second sliding assembly are perpendicular, the first scale block is fixed to the base plate, the second scale block is fixed to the first sliding plate, and the positioning column and the positioning pin are arranged on the second sliding plate.

[0011] In the adjustable ball drop test device provided by the utility model, a first slide rail installation groove is provided on the bottom plate, and a second slide rail installation groove is provided on the first slide plate.

[0012] In the adjustable falling ball test device provided by the utility model, a positioning hole is opened on the L-shaped plate, and the positioning column matches the positioning hole on the L-shaped plate.

[0013] The adjustable drop ball test device provided by the utility model has the following beneficial effects: the adjustable drop ball test device provided by the utility model comprises a bracket, a drop ball slider assembly, an XY moving platform and a fixture; wherein, the bracket vertically locked on the side of the XY moving platform provides connection and support, and the drop ball slider assembly slidably connected to the bracket provides a falling height for the drop ball and locates the drop point of the ball at the same time; the XY moving platform is used to position and place the fixture, and the XY coordinate position of the fixture can be accurately adjusted, so that the same fixture can test different glass points; the glass is accurately positioned by the fixture positioned on the XY moving platform, so that the glass is placed stably and does not shake; thereby, not only can the same fixture be used to test multiple glass points, reducing the cost and time of fixture processing; but also the problem of inaccurate drop ball height caused by height changes at each measuring point of the curved glass can be solved. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without creative work:

[0015] Figure 1 Shown is a schematic structural diagram of an adjustable falling ball test device provided by an embodiment of the utility model;

[0016] Figure 2 Shown Figure 1 A schematic diagram of the structure of the bracket shown;

[0017] Figure 3 Shown Figure 1 An exploded view of the ball drop slider assembly is shown;

[0018] Figure 4 Shown is a schematic diagram of the structure of a ball-dropping slider assembly with a spherical probe installed;

[0019] Figure 5 The figure shows a schematic diagram of the structure of a ball-dropping slider assembly equipped with a vacuum suction cup and a metal ball;

[0020] Figure 6 Shown is a cross-sectional view of the vacuum suction cup after being connected to the metal ball;

[0021] Figure 7 Shown Figure 1 The structural schematic diagram of the XY mobile platform shown;

[0022] Figure 8 Shown is a schematic diagram of the positioning points of the sliding assembly of the XY moving platform;

[0023] Figure 9-11 Shown is a schematic diagram of the use process of the adjustable falling ball testing device provided in one embodiment of the utility model. DETAILED DESCRIPTION

[0024] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively with reference to the relevant drawings below. Typical embodiments of the utility model are given in the drawings. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0026] In order to better understand the above-mentioned technical scheme, the above-mentioned technical scheme will be described in detail below in combination with the accompanying drawings and specific implementation methods. It should be understood that the embodiments of the utility model and the specific features in the embodiments are detailed descriptions of the technical scheme of the present application, rather than limitations on the technical scheme of the present application. In the absence of conflict, the embodiments of the utility model and the technical features in the embodiments can be combined with each other.

[0027] Figure 1 FIG. 1 is a schematic diagram of the structure of an adjustable ball drop test device provided by an embodiment of the utility model. Figure 1 As shown, the adjustable drop ball test device includes a bracket 1, a drop ball slider assembly 2, an XY mobile platform 3 and a fixture 4. Among them, the bracket 1 is vertically locked on the side of the XY mobile platform 3, the drop ball slider assembly 2 is slidably connected to the bracket 1, and the fixture 4 is positioned on the XY mobile platform 3. Among them, the bracket is used for connection and support; the drop ball slider assembly is used to provide a falling height for the drop ball and locate the drop point of the ball; the XY mobile platform is used to position and place the fixture, and can accurately adjust the XY coordinate position of the fixture, so that the same fixture can test different glass points; the fixture 4 adopts the positioning method of internal profiling and body profiling to accurately position the glass, so that the glass is placed stably and does not shake.

[0028] Figure 2 Shown Figure 1 The schematic diagram of the structure of the bracket is shown in FIG. Figure 2 As shown, the bracket 1 includes a horizontal rod 11 and a vertical rod 12, the horizontal rod 11 and the vertical rod 12 are vertically connected, the horizontal rod 11 is connected to the XY moving platform 3, and the vertical rod 12 is connected to the ball-dropping slider assembly 2. Further, the bracket is formed by five aluminum alloy profiles connected by screws.

[0029] Figure 3 Shown Figure 1 An exploded view of the ball slide assembly is shown. Figure 3As shown, the ball-dropping slider assembly 2 includes a scale bar 21, a slide rail 22, a position fixing block 23, an L-shaped plate 24, a spherical probe 25, a vacuum suction cup 26, a metal ball 27 and a slider 28. The Z coordinate of the metal ball is read by the scale bar 21 fixedly mounted on the slide rail 22, and the falling height of the metal ball is accurately recorded; the height position of the metal ball is adjusted by the slider 28 slidably connected to the slide rail 22; the position of the slider 28 is fixed by the position fixing block 23 installed on the slide rail 22 and located below the slider 28, thereby fixing the falling position of the metal ball; the vacuum suction cup 26 (as shown in FIG. 27 ) is connected to the L-shaped plate 24 installed on the slider 28 Figure 5 As shown) or spherical probe 25 (as Figure 4 As shown in the figure, the metal ball is positioned at the center of the XY moving platform; the spherical surface of the spherical probe 25 is tangent to the 3D glass, and the scale of the scale bar 21 at this time is read as the initial position of the metal ball; the metal ball 27 adsorbed on the vacuum suction cup 26 is used for the drop ball test. The height position of the metal ball is adjusted by the slide rail slider, and the Z coordinate is accurately located by the scale bar, so that the equal-height drop ball test of the curved glass is realized. The initial height Z coordinate of the metal ball corresponding to each point of the curved glass can be measured by a spherical probe of a fixed length. By using a vacuum suction cup, the drop point of the metal ball is kept constant, ensuring the stability of the test.

[0030] Further, in an embodiment of the present invention, if Figure 6 As shown, the suction end of the vacuum suction cup 26 is V-shaped and is provided with a plurality of sealing rubber rings 261. By designing the suction cup structure into a V angle, it is ensured that the center of the ball is always at the center of the suction cup when the metal ball is sucked.

[0031] Figure 7 Shown Figure 1 The structural diagram of the XY mobile platform is shown in FIG. Figure 7As shown, the XY moving platform 3 includes a base plate 31 , a first sliding plate 32 , a first scale block 33 , a first sliding assembly 34 , a second sliding plate 35 , a second scale block 36 , a second sliding assembly 37 , a positioning column 38 and a positioning pin 39 . Among them, the first sliding plate 32 is slidably connected to the base plate 31 via the first sliding component 34, the first scale block 33 is fixed on the base plate 31 and close to the side of the first sliding plate marked with an arrow, and the first sliding plate can be moved along the X direction through the first sliding component to adjust the position of the fixture in the X direction, and the coordinates of the fixture in the X direction are recorded by the arrow on the first sliding plate pointing to the position of the first scale block; the second sliding plate 35 is slidably connected to the first sliding plate 32 via the second sliding component 37, the second scale block 36 is fixed on the first sliding plate 32 and close to the side of the second sliding plate marked with an arrow, and the second sliding plate can be moved along the Y direction through the second sliding component to adjust the position of the fixture in the Y direction, and the coordinates of the fixture in the Y direction are recorded by the arrow on the second sliding plate pointing to the position of the second scale block; the coordinate origin of the XY moving platform is located by a positioning column 38 arranged on the second sliding plate 35, and the installation position of the ball-dropping slider assembly is located at the same time; the fixture is positioned and placed by a plurality of positioning pins 39 arranged on the second sliding plate 35. Therefore, the position of the fixture can be adjusted by using the first sliding plate and the second sliding plate, and the X-coordinate and Y-coordinate can be accurately positioned by the scale block, so that multiple points of the glass can be tested by the same fixture, reducing the cost and time of fixture processing.

[0032] Further, in an embodiment of the present invention, if Figure 8 As shown, a first slide rail installation groove 311 is provided on the bottom plate 31, and a second slide rail installation groove is provided on the first sliding plate 32. The slide rail installation groove is designed as two cylindrical positioning slide rails, which reduces the contact area of ​​the slide rail installation, thereby reducing the installation resistance, making it easier to install the slide rail under the same positioning accuracy. Figure 8 As shown in the figure, the positioning method adopts two-point contact positioning instead of direct contact positioning. After the positioning gap is reduced, it is easier to install the slide rail in the positioning groove. By improving the installation accuracy of the slide rail, the movement accuracy of the fixture XY coordinates is improved.

[0033] The following describes the installation process of the adjustable drop ball test device provided by the utility model:

[0034] Install the sliding components of the XY mobile platform in the corresponding installation slots respectively, and make the sliding plate move smoothly by adjusting the screws; insert the positioning column, confirm the origin coordinate position, align the 0 coordinate position of the scale block with the arrow on the sliding plate, and then tighten the screws to fix it; then, pre-lock the bracket on the XY mobile platform; adjust the slide rail of the ball-dropping slider assembly to the vertical direction through the level, and lock it on the bracket; adjust the pre-locking screws of the bracket to match the positioning column of the XY mobile platform with the positioning hole of the L-shaped block of the ball-dropping slider assembly, and tighten the screws to fix it, so that the positioning holes of all movable plates are positioned on the same axis at the same time, realizing simultaneous positioning of multiple holes; finally, the fixture is placed on the XY mobile platform through three positioning pins.

[0035] Combine the following Figure 9-11 The following describes the use of the adjustable drop ball test device provided by the utility model:

[0036] 1. Adjust the test point: Position the fixture on the XY moving platform; move the first sliding plate and the second sliding plate until the arrow points to the XY coordinate value to be measured, and tighten the handle screws;

[0037] 2. Adjust the height of the ball: Position the glass on the fixture; use the spherical probe to find the initial position of the ball (e.g. the measuring point is 10 cm higher than the glass); fix the slider at a specific position according to the initial coordinates; press the suction switch of the vacuum suction cup, and the suction cup will suck the ball;

[0038] 3. Test, observe and record: Press the suction switch, turn off the suction, and the ball falls and hits the glass. Observe whether the glass is broken and record it.

[0039] The adjustable falling ball test device provided by the utility model has the following characteristics:

[0040] 1. Strong adaptability to products: This device can be used not only for multi-point drop ball testing of flat glass, but also for 3D curved glass, solving the problem of inaccurate drop ball height caused by height changes at each measuring point of curved glass;

[0041] 2. Strong adaptability to metal balls: This device does not require a round tube guide, and the suction cup can absorb balls of various sizes. As long as the weight of the ball is less than the suction force of the suction cup, the ball drop experiment can be carried out;

[0042] 3. High adjustment accuracy: The scale unit of this device is mm, and the glass point and the drop height of the ball can be accurate to 1mm, which is far less than the tolerance requirement of the drop ball test;

[0043] 4. There are fewer factors affecting the falling of the ball: Since the ball falls freely, the tube guidance is cancelled, and factors such as the collision and friction of the tube that reduce the impact force of the falling ball no longer exist.

[0044] In the description provided herein, a large number of specific details are described. However, it is understood that embodiments of the present invention can be practiced without these specific details. In some instances, well-known methods, structures and techniques are not shown in detail so as not to obscure the understanding of this description.

[0045] Similarly, it should be understood that in order to streamline the present disclosure and aid in understanding one or more of the various utility model aspects, in the above description of the exemplary embodiments of the utility model, the various features of the utility model are sometimes grouped together into a single embodiment, figure, or description thereof. However, the disclosed method should not be interpreted as reflecting the following intention: the claimed utility model requires more features than the features explicitly stated in each claim. More specifically, as reflected in the following claims, the utility model aspects are less than all the features of the single embodiment disclosed above. Therefore, the claims following the specific embodiment are hereby expressly incorporated into the specific embodiment, wherein each claim itself serves as a separate embodiment of the utility model.

[0046] In addition, those skilled in the art will appreciate that, although some embodiments herein include certain features included in other embodiments but not other features, the combination of features of different embodiments is meant to be within the scope of the present invention and form different embodiments. For example, in the claims below, any one of the claimed embodiments may be used in any combination.

[0047] It should be noted that the above embodiments illustrate the utility model rather than limit the utility model, and those skilled in the art can design alternative embodiments without departing from the scope of the appended claims. In the claims, any reference symbol between brackets should not be constructed as a limitation to the claims. The word "comprising" does not exclude the existence of elements or steps not listed in the claims. The word "one" or "an" before an element does not exclude the existence of multiple such elements. The utility model can be implemented by means of hardware including several different elements and by means of appropriately programmed computers. In a unit claim that lists several devices, several of these devices can be embodied by the same hardware item. The use of the words first, second, and third, etc. does not indicate any order. These words can be interpreted as names.

Claims

1. An adjustable falling ball test device, characterized in that: The invention comprises a bracket (1), a ball-dropping slider assembly (2), an XY movable platform (3) and a clamp (4); the XY movable platform (3) is placed horizontally, the bracket (1) is vertically locked on the side of the XY movable platform (3), the ball-dropping slider assembly (2) is slidably connected to the bracket (1), and the clamp (4) is positioned on the XY movable platform (3).

2. The adjustable drop ball test device according to claim 1, characterized in that: The support (1) comprises a horizontal rod (11) and a vertical rod (12), wherein the horizontal rod (11) and the vertical rod (12) are vertically connected, the horizontal rod (11) is connected to the XY moving platform (3), and the vertical rod (12) is connected to the ball-dropping slider assembly (2).

3. The adjustable drop ball test device according to claim 2, characterized in that: The ball-dropping slider assembly (2) comprises a scale bar (21), a slide rail (22), a position fixing block (23), an L-shaped plate (24), a spherical probe (25), a vacuum suction cup (26), a metal ball (27) and a slider (28); the scale bar (21) is fixedly mounted on the slide rail (22); the slider (28) is slidably connected to the slide rail (22); the position fixing block (23) is mounted on the slide rail (22) and is located below the slider (28) for fixing the position of the slider (28); the L-shaped plate (24) is mounted on the slider (28) and is used to connect the vacuum suction cup (26) or the spherical probe (25); and the metal ball (27) is adsorbed on the vacuum suction cup (26).

4. The adjustable drop ball test device according to claim 3, characterized in that: The suction end of the vacuum suction cup (26) is V-shaped and is provided with a plurality of sealing rubber rings (261).

5. The adjustable drop ball test device according to claim 3, characterized in that: The XY moving platform (3) comprises a base plate (31), a first sliding plate (32), a first scale block (33), a first sliding assembly (34), a second sliding plate (35), a second scale block (36), a second sliding assembly (37), a positioning column (38) and a positioning pin (39); the first sliding plate (32) is slidably connected to the base plate (31) via the first sliding assembly (34); the second sliding plate (35) is slidably connected to the first sliding plate (32) via the second sliding assembly (37); the installation directions of the first sliding assembly (34) and the second sliding assembly (37) are perpendicular; the first scale block (33) is fixed on the base plate (31); the second scale block (36) is fixed on the first sliding plate (32); the positioning column (38) and the positioning pin (39) are arranged on the second sliding plate (35).

6. The adjustable drop ball test device according to claim 5, characterized in that: The bottom plate (31) is provided with a first slide rail installation groove (311), and the first sliding plate (32) is provided with a second slide rail installation groove.

7. The adjustable drop ball test device according to claim 5, characterized in that: The L-shaped plate (24) is provided with a positioning hole, and the positioning column (38) matches the positioning hole on the L-shaped plate (24).