Inert gas analyzer

By designing an inert gas analyzer containing a spark discharge module and an optical fiber circuit module, the problem that the hollow glass cannot be delivered to customers after detection in the prior art is solved, and the non-destructive inert gas content detection of the hollow glass products is realized, ensuring the quality of the delivered products.

CN222734071UActive Publication Date: 2025-04-08BEIJING FULAIYING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421102548.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-04-08
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The existing inert gas analyzers are detected by destructive methods, which leads to the insulated glass being unable to be delivered to customers and cannot ensure the accurate concentration of inert gas of the delivered products.

Method used

Design an inert gas analyzer, including a control module, optical fiber circuit module, spark discharge module, encoding control module and voltage processing module, to generate an arc through spark discharge and detect the intensity of light in the arc, so as to detect the inert gas content without destroying the hollow glass structure.

Benefits of technology

The inert gas content detection of hollow glass products is achieved without damaging the glass structure, ensuring that the glass products delivered to customers have accurate inert gas concentration and can be used as evidence for product quality evaluation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an inert gas analyzer, which relates to the technical field of gas analysis. It includes a control module, an optical fiber circuit module, a spark discharge module, a coding control module and a voltage processing module, wherein the control module is electrically connected to the optical fiber circuit module, the spark discharge module, the coding control module and the voltage processing module respectively; the coding control module generates a trigger signal and converts it into a digital voltage signal; the voltage processing module converts the digital voltage signal into a DC voltage signal of a first preset voltage value and then converts it into an AC voltage signal of the first preset voltage value; the spark discharge module boosts the AC voltage signal of the first preset voltage value to a second preset voltage value to generate an arc; the optical fiber circuit module collects the intensity of at least one light in the arc; the control module determines the content of the inert gas to be measured according to the intensity of at least one light. The inert gas analyzer disclosed by the utility model can ensure the accuracy of the inert gas concentration in the insulating glass product.
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Description

Technical Field

[0001] The utility model belongs to the technical field of gas analysis, and in particular relates to an inert gas analyzer. Background Art

[0002] The inert gas analyzer is a practical device that can quickly detect the inert gas content in the insulating glass spacer layer. It can be widely used in various scenarios such as insulating glass deep processing enterprises, door and window manufacturers and laboratories.

[0003] At present, most inert gas analyzers detect the inert gas content through destructive methods. This method is usually reasonably priced and has good accuracy, but it requires destroying the insulating glass spacer structure. In practice, this detection method means that the insulating glass cannot be delivered to customers after detection, and it cannot ensure that the insulating glass products delivered to customers have accurate inert gas concentrations.

[0004] Therefore, how to provide an effective solution to ensure that the insulating glass products delivered to customers have an accurate inert gas concentration has become a difficult problem to be solved in the prior art. Utility Model Content

[0005] The purpose of the utility model is to provide an inert gas analyzer to solve the above problems existing in the prior art.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] An inert gas analyzer comprises a control module, an optical fiber circuit module, a spark discharge module, a coding control module and a voltage processing module, wherein the control module is electrically connected to the optical fiber circuit module, the spark discharge module, the coding control module and the voltage processing module respectively;

[0008] The encoding control module is used to generate a trigger signal in response to a trigger operation of a user, and convert the trigger signal into a digital voltage signal;

[0009] The voltage processing module is used to convert the digital voltage signal into a DC voltage signal of a first preset voltage value, and convert the DC voltage signal of the first preset voltage value into an AC voltage signal of the first preset voltage value;

[0010] The spark discharge module is used to boost an AC voltage signal of a first preset voltage value into an AC voltage signal of a second preset voltage value so as to generate an arc;

[0011] The optical fiber circuit module is used to collect the intensity of at least one light in the arc;

[0012] The control module is used to determine the content of the inert gas to be tested according to the intensity of the at least one light.

[0013] Based on the above disclosed content, the inert gas analyzer provided by the utility model is provided with a control module, an optical fiber circuit module, a spark discharge module, a coding control module and a voltage processing module, and the control module is electrically connected to the optical fiber circuit module, the spark discharge module, the coding control module and the voltage processing module respectively, wherein the coding control module is used to generate a trigger signal in response to a trigger operation of the user, and convert the trigger signal into a digital voltage signal; the voltage processing module is used to convert the digital voltage signal into a DC voltage signal of a first preset voltage value, and convert the DC voltage signal of the first preset voltage value into an AC voltage signal of a first preset voltage value; the spark discharge module is used to boost the AC voltage signal of the first preset voltage value to an AC voltage signal of a second preset voltage value so as to generate an arc; the optical fiber circuit module is used to collect the intensity of at least one light in the arc; and the control module is used to determine the content of the inert gas to be measured according to the intensity of at least one light. In this way, when conducting inert gas detection on insulating glass products, the spark discharge module can be placed in the insulating glass spacer layer, the spark discharge module can be stimulated to generate an arc, and the intensity of the parameter light in the arc can be detected to realize the detection of the inert gas content. In this process, it is only necessary to place the spark discharge module in the insulating glass spacer layer, and the structure of the insulating glass product will not be damaged. It is ensured that the insulating glass products delivered to customers have an accurate inert gas concentration and can be used as evidence for evaluating the quality of insulating glass products.

[0014] In one possible design, the encoding control module includes a key circuit and an encoder electrically connected to the key circuit, the key circuit is used to generate a trigger signal in response to a user's trigger operation, and the encoder is used to convert the trigger signal into a digital voltage signal.

[0015] In one possible design, the voltage processing module includes a transformer and an inverter electrically connected to the transformer, the transformer being used to convert the digital voltage signal into a DC voltage signal of a first preset voltage value, and the inverter being used to convert the DC voltage signal of the first preset voltage value into an AC voltage signal of the first preset voltage value.

[0016] In one possible design, the optical fiber circuit module includes a CCD receiver and an amplifier electrically connected to the CCD receiver, the CCD receiver is used to collect the intensity of at least one light in the arc, and the amplifier is used to amplify the intensity of the at least one light.

[0017] In a possible design, the control module is an ATmega128A-AUR chip and its peripheral circuits.

[0018] In a possible design, the inert gas to be measured is argon.

[0019] In a possible design, the inert gas analyzer further includes a display screen, which is electrically connected to the control module.

[0020] In one possible design, the first preset voltage value is 1000 volts, and the second preset voltage value is 50000 volts.

[0021] Beneficial effects:

[0022] The inert gas analyzer provided by the utility model is provided with a control module, an optical fiber circuit module, a spark discharge module, a coding control module and a voltage processing module, wherein the control module is electrically connected to the optical fiber circuit module, the spark discharge module, the coding control module and the voltage processing module respectively, wherein the coding control module is used to generate a trigger signal in response to a trigger operation of a user, and convert the trigger signal into a digital voltage signal; the voltage processing module is used to convert the digital voltage signal into a DC voltage signal of a first preset voltage value, and convert the DC voltage signal of the first preset voltage value into an AC voltage signal of the first preset voltage value; the spark discharge module is used to boost the AC voltage signal of the first preset voltage value into an AC voltage signal of a second preset voltage value so as to generate an arc; the optical fiber circuit module is used to collect the intensity of at least one light in the arc; and the control module is used to determine the content of the inert gas to be measured according to the intensity of at least one light. In this way, when conducting inert gas detection on insulating glass products, the spark discharge module can be placed in the insulating glass spacer layer, the spark discharge module can be stimulated to generate an arc, and the intensity of the parameter light in the arc can be detected to realize the detection of the inert gas content. In this process, it is only necessary to place the spark discharge module in the insulating glass spacer layer, and the structure of the insulating glass product will not be damaged. It is ensured that the insulating glass products delivered to customers have an accurate inert gas concentration, and can be used as evidence for evaluating the quality of insulating glass products, which is convenient for practical application and promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A schematic block diagram of an inert gas analyzer provided in an embodiment of the present application;

[0024] FIG2( a ) is a first partial circuit diagram of a voltage processing module provided in an embodiment of the present application;

[0025] FIG2( b ) is a second partial circuit diagram of a voltage processing module provided in an embodiment of the present application;

[0026] FIG2( c ) is a third partial circuit diagram of a voltage processing module provided in an embodiment of the present application;

[0027] Figure 3 A circuit diagram of a spark discharge circuit provided in an embodiment of the present application;

[0028] Figure 4 A circuit diagram of a driving circuit of a spark discharge circuit provided in an embodiment of the present application. DETAILED DESCRIPTION

[0029] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the utility model will be briefly introduced below in combination with the drawings and the description of the embodiments or the prior art. Obviously, the following description of the structure of the drawings is only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. It should be noted that the description of these embodiments is used to help understand the utility model, but does not constitute a limitation of the utility model.

[0030] It should be understood that although the terms first, second, etc. may be used herein to describe various units, these units should not be limited by these terms. These terms are only used to distinguish one unit from another unit. For example, a first unit can be referred to as a second unit, and similarly, a second unit can be referred to as a first unit without departing from the scope of the exemplary embodiments of the present utility model.

[0031] Example:

[0032] like Figure 1 As shown, an embodiment of the present application provides an inert gas analyzer for detecting the concentration of inert gas in a hollow glass product. The inert gas analyzer includes a control module, an optical fiber circuit module, a spark discharge module, a coding control module and a voltage processing module. The control module is electrically connected to the optical fiber circuit module, the spark discharge module, the coding control module and the voltage processing module, respectively.

[0033] Among them, the encoding control module is used to generate a trigger signal in response to the user's trigger operation and convert the trigger signal into a digital voltage signal; the voltage processing module is used to convert the digital voltage signal into a DC voltage signal of a first preset voltage value, and convert the DC voltage signal of the first preset voltage value into an AC voltage signal of the first preset voltage value; the spark discharge module is used to boost the AC voltage signal of the first preset voltage value to an AC voltage signal of a second preset voltage value in order to generate an arc; the optical fiber circuit module is used to collect the intensity of at least one light in the arc; and the control module is used to determine the content of the inert gas to be measured based on the intensity of at least one light.

[0034] The coding control module is used to generate a trigger signal in response to a user's trigger operation and convert the trigger signal into a digital voltage signal. The specific coding control module includes a key circuit and an encoder, the key circuit is electrically connected to the encoder, wherein the key circuit is used to generate a trigger signal in response to a user's trigger operation (such as a key operation), and the encoder is used to convert the generated trigger signal into a digital voltage signal.

[0035] The voltage processing module is used to convert the digital voltage signal into a DC voltage signal of a first preset voltage value, and to convert the DC voltage signal of the first preset voltage value into an AC voltage signal of the first preset voltage value. Specifically, the voltage processing module includes a transformer and an inverter electrically connected to the transformer, the transformer is used to convert the digital voltage signal into a DC voltage signal of a first preset voltage value, and the inverter is used to convert the DC voltage signal of the first preset voltage value into an AC voltage signal of the first preset voltage value. The first preset voltage value can be set according to actual conditions, for example, it can be 500V, 1000V or 1500V, etc. In the embodiment of the present application, the first preset voltage value is 1000V. Figure 2(a) , 2(b) 2(c) is a circuit diagram of a voltage processing module provided in an embodiment of the present application.

[0036] The spark discharge module is electrically connected to the voltage processing module, and is used to boost the AC voltage signal of the first preset voltage value to an AC voltage signal of the second preset voltage value in order to generate an arc. Specifically, the spark discharge module includes a spark discharge circuit and a driving circuit of the spark discharge circuit. The driving circuit is used to drive the spark discharge circuit. The spark discharge circuit is provided with a transformer, which is used to boost the AC voltage signal of the first preset voltage value to a second preset voltage value. The second preset voltage value can be set according to the actual equipment, as long as it is ensured that the spark discharge circuit can generate an arc at the second preset voltage value. For example, the second preset voltage value can be 50000V, 55000V or 60000V, etc. In the embodiment of the present application, the second preset voltage value is 50000V. Figure 3 As shown in FIG. 1 , it is a circuit diagram of a spark discharge circuit provided in an embodiment of the present application, such as Figure 4 , which is a circuit diagram of a driving circuit of a spark discharge circuit provided in an embodiment of the present application.

[0037] The optical fiber circuit module is used to collect the intensity of at least one light in the electric arc. Specifically, the optical fiber circuit module includes a CCD (Charge-Coupled Device) receiver and an amplifier electrically connected to the CCD receiver, wherein the CCD receiver is used to collect the intensity of at least one light in the electric arc, and the amplifier is used to amplify the intensity of at least one light.

[0038] In an embodiment of the present application, at least one light ray can be determined according to the inert gas to be tested. The inert gas to be tested may be but is not limited to helium, argon, etc. In an embodiment of the present application, the inert gas to be tested is argon. At this time, the at least one light ray can include one or more of 780 micron infrared light, 850 micron infrared light, 880 micron infrared light, 350 micron ultraviolet light and 400 micron deep ultraviolet light.

[0039] The control module is used to determine the content of the inert gas to be tested according to the intensity of at least one light. The inert gas content in the insulating glass product is different. The intensity of various lights in the arc generated by the spark discharge module in the insulating glass product will have certain differences. After the optical fiber circuit module collects the intensity of at least one light, the intensity of the at least one light can be sent to the control module. The control module determines the content of the inert gas to be tested according to the intensity of the at least one light. In the embodiment of the present application, the control module adopts the ATmega128A-AUR chip and its peripheral circuits. It can be understood that the control module can also adopt other chips. For example, in some other embodiments, the control module can also adopt the ATmega1281V-8MU chip and its peripheral circuits.

[0040] See also Figure 1 The inert gas analyzer may further include a display screen, which is electrically connected to the control module. The display screen may be used to display the detected content of the inert gas to be tested. The display screen may also be used to display other information, such as the current time and date, and the current time and date and other information may be modified and set.

[0041] When the concentration of the inert gas in the insulating glass product is detected by the inert gas analyzer, the spark discharge module can be placed in the spacer layer of the insulating glass product first, and the key circuit can be manually triggered at this time. The key circuit generates a trigger signal in response to the user's trigger operation, and converts the trigger signal into a digital voltage signal through an encoder. The voltage processing module converts the digital voltage signal into a DC voltage signal of a first preset voltage value through a transformer, and then converts the DC voltage signal of the first preset voltage value into an AC voltage signal of a first preset voltage value through an inverter. The spark discharge module boosts the AC voltage signal of the first preset voltage value to an AC voltage signal of a second preset voltage value and generates an arc, and then the intensity of at least one light in the arc is collected through the CCD receiver of the optical fiber circuit module, and the intensity of at least one light is amplified by an amplifier. Finally, the control module determines the content of the inert gas to be measured according to the intensity of the amplified at least one light, and displays it on the display screen. During this process, it is only necessary to place the spark discharge module in the insulating glass spacer layer, which will not damage the structure of the insulating glass product, ensuring that the insulating glass products delivered to customers have accurate inert gas concentration, and can be used as evidence for evaluating the quality of insulating glass products, facilitating practical application and promotion.

[0042] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An inert gas analyzer, characterized in that: It includes a control module, an optical fiber circuit module, a spark discharge module, a coding control module and a voltage processing module, wherein the control module is electrically connected to the optical fiber circuit module, the spark discharge module, the coding control module and the voltage processing module respectively; The encoding control module is used to generate a trigger signal in response to a trigger operation of a user, and convert the trigger signal into a digital voltage signal; The voltage processing module is used to convert the digital voltage signal into a DC voltage signal of a first preset voltage value, and convert the DC voltage signal of the first preset voltage value into an AC voltage signal of the first preset voltage value; The spark discharge module is used to boost an AC voltage signal of a first preset voltage value into an AC voltage signal of a second preset voltage value so as to generate an arc; The optical fiber circuit module is used to collect the intensity of at least one light in the arc; The control module is used to determine the content of the inert gas to be tested according to the intensity of the at least one light.

2. The inert gas analyzer according to claim 1, characterized in that: The encoding control module includes a key circuit and an encoder electrically connected to the key circuit, the key circuit is used to generate a trigger signal in response to a trigger operation of a user, and the encoder is used to convert the trigger signal into a digital voltage signal.

3. The inert gas analyzer according to claim 1, characterized in that: The voltage processing module includes a transformer and an inverter electrically connected to the transformer, the transformer is used to convert the digital voltage signal into a DC voltage signal of a first preset voltage value, and the inverter is used to convert the DC voltage signal of the first preset voltage value into an AC voltage signal of the first preset voltage value.

4. The inert gas analyzer according to claim 1, characterized in that: The optical fiber circuit module includes a CCD receiver and an amplifier electrically connected to the CCD receiver, the CCD receiver is used to collect the intensity of at least one light in the arc, and the amplifier is used to amplify the intensity of the at least one light.

5. The inert gas analyzer according to claim 1, characterized in that: The control module is an ATmega128A-AUR chip and its peripheral circuits.

6. The inert gas analyzer according to claim 1, characterized in that: The inert gas to be tested is argon.

7. The inert gas analyzer according to claim 1, characterized in that: It also includes a display screen, which is electrically connected to the control module.

8. The inert gas analyzer according to claim 1, characterized in that: The first preset voltage value is 1000 volts, and the second preset voltage value is 50000 volts.