A warning cone for wind power tower hoisting site
By designing a warning cone for wind power tower lifting site, using flexible LED screens, infrared modules, light sensors and main control modules, the problem of insufficient safety warning measures in the existing technology is solved, real-time monitoring and alarming of wind power tower lifting site is achieved, and safety and flexibility are improved.
Patent Information
- Application Number
- CN202421508809.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-28
AI Technical Summary
There are insufficient safety warning measures at the existing wind power tower lifting site. The first method can only prompt and cannot quickly know that people have entered the site or have an accident; the second method is difficult to apply due to the complex environment and different entrances and exit sizes, and it is large in size and inconvenient to move.
A warning cone for wind power tower lifting site is designed, including a first shell, a second shell and a third shell. A flexible LED screen is fixed on the first shell, a rotating infrared module and a motor-driven internal tooth ring are arranged in the second shell, and a light sensor is arranged on the third shell. All components are electrically connected to the main control module to realize real-time monitoring and alarm of the surrounding environment.
Through flexible LED screens, infrared module detects personnel or objects, light sensors monitor environmental abnormalities, the main control module transmits alarm information to the mobile phone and activates voice warning and LED warning lights, improving the safety and flexibility of wind power tower lifting site.
Smart Images

Figure CN222734521U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wind power tower hoisting safety, in particular to a warning cone used on-site for wind power tower hoisting. Background Art
[0002] The wind turbine tower is the tower pole of wind power generation. It mainly plays a supporting role in the wind turbine generator set and absorbs the vibration of the unit. After the wind turbine tower is installed with internal parts and the finished product is inspected, it is transported to the hoisting site and hoisted with hoisting equipment. At this time, safety warning measures need to be taken around to prevent people from entering the dangerous construction area.
[0003] There are two common warning methods at present. The first is to set up warning signs, danger icons and other facilities at the hoisting site; the second is to set up safety guardrails at the hoisting site. Among them, the first method can only serve as a reminder. Once someone enters the hoisting site or an accident occurs, the staff cannot quickly find out; the second method is because the site environment is more complex and dangerous during the construction of the wind turbine tower, and the sizes of the entrances and exits of the construction site are different, which makes it difficult for the guardrails to be used at entrances and exits of different sizes. At the same time, the safety guardrails are large in size and not easy to move. They need to be moved manually, which is time-consuming and labor-intensive, and have certain limitations. Utility Model Content
[0004] In order to solve the shortcomings of the prior art, the utility model provides a warning cone for a wind turbine tower hoisting site. The utility model arranges a rotatable infrared module in the second shell to detect objects or personnel moving in a certain direction. A light sensor is arranged on the third shell to detect abnormal surrounding environment, thereby ensuring the safety of the wind turbine tower hoisting site.
[0005] The utility model adopts the following technical solution to solve the above technical problems: a warning cone for wind power tower hoisting site, comprising a main body, the main body comprising a first shell, a second shell and a third shell which are detachably connected in sequence from bottom to top;
[0006] A flexible LED screen is fixedly arranged on the first housing;
[0007] An annular groove is provided in the circumferential direction inside the second shell, an inner gear ring is rotatably provided in the annular groove, a plurality of infrared modules are distributed on the inner gear ring, a motor for driving the inner gear ring to rotate is fixedly provided in the second shell, a gear matching with the inner gear ring is fixedly sleeved on the output shaft of the motor, a transparent window is provided on the second shell, and infrared rays of the infrared module can be emitted from the transparent window;
[0008] A light sensor is fixedly arranged on the third housing;
[0009] The flexible LED screen, infrared module, light sensor and motor are electrically connected to a main control module.
[0010] As a further optimization of the utility model, a warning cone for wind power tower hoisting site is provided: the first shell, the second shell and the third shell are all inverted conical cylinders, the large end of the second shell is detachably connected to the small end of the first shell, and the small end of the second shell is detachably connected to the large end of the third shell.
[0011] As a further optimization of the utility model, a warning cone for wind turbine tower hoisting site is provided: the main body also includes a base, which is detachably connected to the first shell, a battery compartment is provided in the base, a battery is fixed in the battery compartment, and a detachable power supply connector assembly is connected between the first shell and the second shell as well as between the second shell and the third shell, wherein the power supply connector assembly of the first shell is electrically connected to the battery.
[0012] As a further optimization of the utility model, a warning cone for wind power tower hoisting site is provided: the side wall of the battery compartment is provided with a through groove, and a solar cell panel is arranged in the through groove, and the solar cell panel is used to supply power to the battery.
[0013] As a further optimization of the utility model, a warning cone for wind power tower hoisting site is provided: a cover plate is fixedly arranged on the top of the third shell, the cover plate can close the small end of the third shell, and an LED warning light electrically connected to the main control module is detachably arranged on the cover plate.
[0014] As a further optimization of the utility model, a warning cone for wind power tower hoisting site is provided: a socket is provided on the cover plate, and a plug strip matching the socket is provided on the base of the LED warning light.
[0015] As a further optimization of the utility model of a warning cone for wind power tower hoisting site: a Beidou positioning module electrically connected to the main control module is arranged inside the third shell.
[0016] Beneficial effects: The first housing of the utility model is fixedly provided with a flexible LED screen, which can display guidance information or warning information to serve as a reminder to personnel;
[0017] The multiple infrared modules inside the second shell can be rotated to a suitable position. A transparent window is provided on the second shell. The infrared rays of the infrared module can be emitted from the transparent window, so as to detect objects or persons moving in a certain direction and transmit the information to the main control module. A light sensor is fixedly provided on the third shell, which can scan the surrounding environment and transmit the information to the main control module. Once an abnormality occurs, the main control module can transmit an alarm message to the mobile phone, control the voice module to start a voice warning and turn on the LED warning light. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural block diagram of the utility model;
[0019] Figure 2 It is a schematic diagram of the on-site distribution of the utility model;
[0020] Figure 3 It is a schematic diagram of the structure of the utility model;
[0021] Figure 4 It is the front view of the utility model;
[0022] Figure 5 It is the internal schematic diagram of the utility model;
[0023] Figure 6 This is a schematic diagram of the cooperation between the internal gear ring and the gear of the utility model;
[0024] Figure 7 is a schematic diagram of a first shell;
[0025] Figure 8 is a schematic diagram of the second shell;
[0026] Fig. 9 is a schematic diagram of the third shell;
[0027] Fig.10 is a schematic diagram of the base;
[0028] Markings in the figure: 1. Main body, 101. Base, 1011. Mounting hole, 1012. Battery compartment, 1013. Solar panel, 102. First shell, 1021. Flexible LED screen, 1022. Connecting shaft, 1023. First external thread, 1024. Accommodating channel, 1025. Baffle, 103. Second shell, 1031. Second external thread, 1302. Annular groove, 104. Third shell, 1041. Light sensor, 1042. Third external thread, 105. LED warning light, 1051. Insert, 1052. Cover, 2. Lifting platform, 3. Fan foundation, 4. First connecting joint, 5. Internal gear ring, 501. Infrared module, 502. Gear, 503. Output shaft. DETAILED DESCRIPTION
[0029] The technical solution of the present invention is further elaborated in detail below in conjunction with specific embodiments. The parts that are not described and disclosed in detail in the following embodiments of the present invention should be understood as existing technologies known or should be known to those skilled in the art, such as the materials of the first shell 102, the second shell 103 and the third shell 104, the models and working principles of batteries, solar panels 1013, flexible LED screens 1021, infrared modules 501, light sensors 1041, LED warning lights 105, motors and servos, the models of gears 502 and inner gear rings 5, the models and working principles of the first connecting joint 4 and the second connecting joint, the specific structures of the lifting platform 2 and the fan foundation 3, etc.
[0030] Example 1
[0031] A warning cone for use at a wind turbine tower hoisting site, such as Figure 1-Figure 6 As shown, the main body 1 includes a first shell 102, a second shell 103 and a third shell 104 which are detachably connected from bottom to top. A flexible LED screen 1021 is fixedly arranged on the first shell 102, which can display warning information, such as road closure and detour, or can display guidance information, such as guide arrows; an annular groove 1302 is circumferentially opened inside the second shell 103, and an inner gear ring 5 is rotatably arranged in the annular groove 1302, and a plurality of infrared modules 501 are distributed on the inner gear ring 5. The infrared module 501 can be set as an infrared transmitting module or an infrared receiving module. Between the two warning cones, an infrared transmitting module and an infrared receiving module can cooperate with each other to form an infrared detector, and the infrared detector can detect people or objects entering the lifting site. A motor for driving the inner gear ring 5 to rotate is fixedly installed in the second shell 103, and a gear 502 matching the inner gear ring 5 is fixedly sleeved on the output shaft 503 of the motor. A transparent window is provided on the second shell 103, and infrared rays of the infrared module 501 can be emitted from the transparent window. A light sensor 1041 is fixedly installed on the third shell 104, and the flexible LED screen 1021, the infrared module 501, the light sensor 1041 and the motor are electrically connected to a main control module. How the main control module is electrically connected to the flexible LED screen 1021, the infrared module 501, the light sensor 1041 and the motor, and how to control their operations are all existing technologies in the field and will not be elaborated here.
[0032] A plurality of warning cones are arranged at the hoisting site and the warning cones are regularly distributed and arranged in a straight line or arc around the hoisting site. The infrared module 501 in the second shell 103 can detect moving objects in a certain direction, such as vehicles and pedestrians. The motor driving gear 502 can drive the inner gear ring 5 to rotate during rotation, thereby changing the direction of the infrared transmitting module or the infrared receiving module on the inner gear ring 5. An infrared transmitting module and an infrared receiving module can cooperate with each other to form an infrared detector. By analogy, a structure similar to an electronic fence is formed between the warning cones. Therefore, changing the direction of the infrared module 501 on the inner gear ring 5 can improve the detection effect of the site. In addition to setting a motor for driving, a small servo can be installed at the bottom of the transmitting end and the receiving end of each infrared module 501. The servo is fixedly arranged in the annular groove 1302. The servo can rotate to a fixed angle according to the control of the main control module. The specific control method is the existing technology in this field and will not be described in detail here. Both methods form a structure similar to an electronic fence between the warning cone and another warning cone. At the same time, the third housing 104 is provided with a Beidou positioning module electrically connected to the main control module. The main control module and the mobile phone are connected by wireless communication. The wireless communication connection method can be conventional methods such as Bluetooth, WIFI, and mobile communication. The mobile phone is connected by wireless communication. Figure 1 The communication module is used to represent that the mobile phone can obtain the position information and detection status transmitted from the warning cone; the light sensor 1041 converts the light intensity value into a voltage value. When the warning cone is placed inside the foundation pit, the surrounding foundation pit has a large slope and there is a risk of collapse. When the surrounding environment is abnormal, the light intensity value changes and the information is transmitted to the main control module. The main control module can transmit alarm information to the mobile phone. A voice module can also be set inside the first shell 102. The main control module can control the voice module to start a voice warning. In addition to the light sensor 1041, a 360° laser radar can also be set to determine whether a collapse accident has occurred based on the distance data detected by the laser radar; similarly, if a certain infrared module 501 encounters an obstacle while working, the main control module can transmit alarm information to the mobile phone and can also control the voice module to start a voice warning.
[0033] The above is a basic implementation method of the utility model, which can be further improved, optimized and limited on the basis of the above to obtain the following embodiments:
[0034] Example 2
[0035] This embodiment is an improved solution based on the embodiment 1. Its main structure is the same as that of the embodiment 1. The improvement is as follows: Figure 4As shown, the first shell 102 , the second shell 103 and the third shell 104 are all inverted conical cylinders, the large end of the second shell 103 is detachably connected to the small end of the first shell 102 , and the small end of the second shell 103 is detachably connected to the large end of the third shell 104 .
[0036] The body 1 further comprises a base 101, and the base 101 is detachably connected to the first shell 102. Fig.10 As shown, a battery compartment 1012 is provided in the base 101, and a battery is fixed in the battery compartment 1012. A detachable power supply connector assembly is connected between the first shell 102 and the second shell 103, and between the second shell 103 and the third shell 104. The power supply connector assembly of the first shell 102 is electrically connected to the battery, and the power supply connector assembly includes a first connection connector 4, a second connection connector and a third connection connector. The first connection connector 4 is arranged on the surface where the battery compartment 1012 contacts the first shell 102. A baffle 1025 is arranged at the large end of the first shell 102, and the baffle 1025 can seal the large end of the first shell 102. The baffle 1025 is closed, and a receiving channel 1024 for receiving the first connection connector 4 is provided on the baffle 1025. The first connection connector 4 is electrically connected to the battery. The second connection connector is provided in the second shell 103. A first cable is also provided in the second shell 103. The second connection connector and the first connection connector 4 are electrically connected through the first cable. The third connection connector is provided in the third shell 104. A second cable is also provided in the third shell 104. The second connection connector and the third connection connector are electrically connected through the second cable, so as to realize the use of the battery to supply power to all electrical devices in the first shell 102, the second shell 103 and the third shell 104. The first connection connector 4 is electrically connected to the battery, the second connection connector is electrically connected to the first connection connector 4, and the second connection connector is electrically connected to the third connection connector, which are all existing technologies in the art and will not be described in detail here. The first connection connector 4 can be set to be ring-shaped. A through slot is formed on the side wall of the battery compartment 1012, and a solar panel 1013 is arranged in the through slot. The solar panel 1013 is used to supply power to the battery. The specific power supply method and the arrangement method of the solar panel 1013 are prior arts in the art and will not be elaborated herein.
[0037] Example 3
[0038] This embodiment is an improved solution based on the embodiment 2. Its main structure is the same as that of the embodiment 2. The improvement is as follows: Figure 7-10As shown, a mounting hole 1011 is provided on the top of the base 101, a first internal thread is provided in the mounting hole 1011, a connecting shaft 1022 is provided on the baffle 1025, a first external thread 1023 matching the first internal thread is provided on the connecting shaft 1022, a second external thread 1031 is provided on the second shell 103, a third external thread 1042 is provided on the third shell 104, the first shell 102 and the second shell 103 are threadedly connected, and the second shell 103 and the third shell 104 are threadedly connected.
[0039] Example 4
[0040] This embodiment is an improved solution based on the embodiment 2. Its main structure is the same as that of the embodiment 2. The improvement is as follows: Figure 7 and Fig.10 As shown, a mounting hole 1011 is provided on the top of the base 101, a first internal thread is provided in the mounting hole 1011, a connecting shaft 1022 is provided on the baffle 1025, a first external thread 1023 matching the first internal thread is provided on the connecting shaft 1022, and the first shell 102 and the second shell 103 as well as the second shell 103 and the third shell 104 are plug-connected.
[0041] Example 5
[0042] This embodiment is an improved solution based on the embodiment 1. Its main structure is the same as that of the embodiment 1. The improvement is as follows: Figure 4 and Figure 5 As shown, a cover plate 1052 is fixedly provided on the top of the third shell 104, and the cover plate 1052 can close the small end of the third shell 104. The cover plate 1052 is detachably provided with an LED warning light 105 electrically connected to the main control module. Once an infrared module 501 encounters an obstacle in its operation, or the light intensity value of the light sensor 1041 changes, the main control module can start the LED warning light 105 to turn on, which can have several states such as long light, flashing, and strobe. How to electrically connect the LED warning light 105 to the main control module and how to control the state of the LED warning light 105 are all existing technologies in the field, and will not be described in detail here. A socket is provided on the cover plate 1052, and a plug strip 1051 matching the socket is provided on the base 101 of the LED warning light 105.
[0043] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A warning cone for use at a wind power tower hoisting site, characterized in that: The invention comprises a main body (1), wherein the main body (1) comprises a first shell (102), a second shell (103) and a third shell (104) which are detachably connected in sequence from bottom to top; A flexible LED screen (1021) is fixedly arranged on the first housing (102); An annular groove (1032) is provided in the circumferential direction inside the second shell (103), an inner gear ring (5) is rotatably arranged inside the annular groove (1032), a plurality of infrared modules (501) are distributed on the inner gear ring (5), a motor for driving the inner gear ring (5) to rotate is fixedly arranged inside the second shell (103), a gear (502) matching the inner gear ring (5) is fixedly sleeved on the output shaft (503) of the motor, and a transparent window is provided on the second shell (103), and infrared rays of the infrared module (501) can be emitted from the transparent window; A light sensor (1041) is fixedly arranged on the third housing (104); The flexible LED screen (1021), the infrared module (501), the light sensor (1041) and the motor are electrically connected to a main control module.
2. The warning cone for wind power tower hoisting site according to claim 1, characterized in that: The first shell (102), the second shell (103) and the third shell (104) are all in the shape of an inverted conical cylinder; the large end of the second shell (103) is detachably connected to the small end of the first shell (102), and the small end of the second shell (103) is detachably connected to the large end of the third shell (104).
3. The warning cone for wind power tower hoisting site according to claim 2, characterized in that: The main body (1) further comprises a base (101), the base (101) being detachably connected to the first shell (102), a battery compartment (1012) being provided in the base (101), a battery being fixed in the battery compartment (1012), and a detachable power supply connector assembly being connected between the first shell (102) and the second shell (103) as well as between the second shell (103) and the third shell (104), wherein the power supply connector assembly of the first shell (102) is electrically connected to the battery.
4. The warning cone for wind power tower hoisting site as claimed in claim 3, characterized in that: A through slot is provided on the side wall of the battery compartment (1012), and a solar cell panel (1013) is arranged in the through slot. The solar cell panel (1013) is used to supply power to the battery.
5. The warning cone for wind power tower hoisting site according to claim 1, characterized in that: A cover plate (1052) is fixedly arranged on the top of the third shell (104), and the cover plate (1052) is capable of closing the small end of the third shell (104). An LED warning light (105) electrically connected to the main control module is detachably arranged on the cover plate (1052).
6. The warning cone for wind power tower hoisting site as claimed in claim 5, characterized in that: The cover plate (1052) is provided with a socket, and the base of the LED warning light (105) is provided with an insertion strip (1051) that matches the socket.
7. The warning cone for wind power tower hoisting site according to claim 1, characterized in that: A Beidou positioning module electrically connected to the main control module is arranged inside the third housing (104).