A mutual inductance winding machine with anti-tangling mechanism

Abstract

The utility model discloses a mutual inductance winding machine with an anti-winding mechanism, which relates to the field of winding machines, including a bottom box, a frame is centrally installed at the top of the bottom box, and sub-gears are movably installed on the inner wall of the upper and lower end frames of the frame and at positions close to both sides, and a winding main gear is meshed and connected between the four sub-gears, and a control panel is fixedly installed on the top surface of the bottom box and at a position close to a front corner, and three clamping rollers arranged in a triangle are arranged above the bottom box, a motor 1 is installed at the bottom of one of the clamping rollers, and the output shaft of the motor 1 is fixedly connected to the clamping roller, and an adjustment base is movably installed at the bottom of the other two clamping rollers. The utility model can limit the position of the wire to avoid irregular crossing during the winding of the wire, which affects the winding quality, and can simultaneously adjust the winding part and the iron core fixed part to improve the matching degree between the wire and the iron core.

Description

Technical Field

[0001] The utility model relates to the field of winding machines, in particular to a mutual inductance winding machine with an anti-winding mechanism. Background Art

[0002] A mutual inductance winding machine is a device used to wind the wire onto the transformer core during the production of the mutual inductance. It can save manpower and improve production efficiency and winding quality. The present solution specifically relates to a mutual inductance winding machine with an anti-winding mechanism. The existing mutual inductance winding machine lacks an anti-winding mechanism during the winding process. The wire moves back and forth during the winding process, causing irregular cross-overlapping of the wire after being wound onto the core, affecting the winding quality. At the same time, the existing mutual inductance winding machine can only adjust the position of the core alone, but cannot adjust the position of the winding part at the same time. Therefore, the adjustable range is limited, which is not conducive to the matching of the wire and the core. Utility Model Content

[0003] The main purpose of the utility model is to provide a mutual inductance winding machine with an anti-winding mechanism, which can effectively solve the problems in the background technology.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] The transmission gear of the present invention is a gear selected from the group consisting of a gearbox and a gearbox, wherein the gearbox has two guide wheels, each of which is connected to a guide wheel of the transmission gear and a guide frame, and the guide wheels are connected to the guide wheel of the transmission gear.

[0006] An anti-winding component is installed between the inner walls of the lower end of the winding main gear, and the anti-winding component includes a limiting ring, and a sleeve is fixedly welded on the top and bottom of the limiting ring. A spring is arranged inside the sleeve, and an inner rod is installed at one end of the spring. Limiting grooves are provided on the front and rear end tube bodies that penetrate the sleeve, and limiting cards are fixedly installed on the front and rear end of the inner rod and one end close to the spring.

[0007] As a further solution of the present utility model, a base is fixedly installed on one side of the top of the bottom box. A chute is provided through the top of the bottom box and on one side of the base. Adjusting components are installed inside both the base and the chute. The adjusting component includes a threaded rod. One end of the threaded rod is fixedly installed with a handwheel, and a slider is threadedly connected to the outside of the threaded rod.

[0008] As a further solution of the present utility model, one of the sliders is fixedly connected to the housing of the first motor. The threaded rod connected thereto is movably connected to the base through a bearing. The other slider is fixedly connected to the frame. The threaded rod connected thereto is movably connected to the bottom box through a bearing.

[0009] As a further solution of the present utility model, two of the secondary gears are installed with second motors on their backs. The two second motors are arranged diagonally. The output shaft of the second motor is fixedly connected to the secondary gear. The housing of the second motor is fixedly connected to the frame. The front view of the main winding gear is arranged in a "C" shape. The front view of the frame is arranged in a "匚" shape.

[0010] As a further solution of the present utility model, one end of the inner rod is fixedly connected to the inner wall of the main winding gear. Both ends of the spring are respectively fixedly connected to the sleeve and the other end of the inner rod. The center of the limiting ring and the centroid of the triangle formed by the three clamping rollers are in the same vertical plane.

[0011] Compared with the prior art, the present utility model has the following beneficial effects:

[0012] By setting the adjusting component in the present utility model, turning the handwheel drives the threaded rod to rotate, thereby driving the slider to move, so as to adjust the positions of the clamping roller and the main winding gear, and further facilitate adjusting the relative positions of the wire and the iron core, which is convenient for winding. At the same time, by setting the carrying member, the sealing head and the locking bolt, it is convenient to directly put the wound wire on the carrying member, and then limit the wire through the sealing head and the locking bolt, without winding the wire onto the mutual inductance winding machine, which improves the winding efficiency. And by setting the anti-winding component, after the wire passes through the limiting ring and is wound around the iron core, the spring cooperates with the inner rod to pull the sleeve, which is convenient for the position of the limiting ring to make corresponding adjustments when the carrying member rotates to different positions, avoiding the wire from moving back and forth on the carrying member and causing winding overlap. Description of the Drawings

[0013] Figure 1 It is a schematic diagram of the overall structure of a mutual inductance winding machine with an anti-winding mechanism of the present utility model;

[0014] Figure 2 It is a rear view perspective diagram of the overall structure of a mutual inductance winding machine with an anti-winding mechanism of the present utility model;

[0015] Figure 3This is a top view of the overall structure of a mutual inductance winding machine with an anti-winding mechanism according to the utility model;

[0016] Figure 4 It is a structural schematic diagram of an anti-winding component in a mutual inductance winding machine with an anti-winding mechanism according to the utility model;

[0017] Figure 5 The utility model is a mutual inductance winding machine with an anti-winding mechanism Figure 4 A magnified view of area A in;

[0018] Figure 6 The utility model is a structural schematic diagram of an adjusting component in a mutual inductance winding machine with an anti-winding mechanism.

[0019] In the figure: 1. bottom box; 2. base; 3. frame; 4. sub-gear; 5. winding main gear; 6. anti-winding assembly; 7. adjustment assembly; 8. clamping roller; 9. motor one; 10. adjustment base; 11. control panel; 12. mounting part; 13. head; 14. locking bolt; 15. slide groove; 16. motor two; 601. limit ring; 602. sleeve; 603. inner rod; 604. spring; 605. limit groove; 606. limit card; 701. threaded rod; 702. handwheel; 703. slider. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0021] like Figure 1-Figure 6 As shown, a mutual inductance winding machine with an anti-winding mechanism comprises a bottom box 1, a frame 3 is installed in the center of the top of the bottom box 1, sub-gears 4 are movably installed on the inner wall of the upper and lower ends of the frame 3 and at the positions on both sides, a winding main gear 5 is meshed and connected between the four sub-gears 4, a control panel 11 is fixedly installed on the top surface of the bottom box 1 and at a position near the front end corner, three clamping rollers 8 arranged in a triangle are arranged above the bottom box 1, a motor 9 is installed at the bottom of one of the clamping rollers 8, and the output shaft of the motor 9 is fixed to the clamping roller 8 The other two clamping rollers 8 are movably mounted with an adjusting base 10 at the bottom, including a carrying part 12, which passes through the front and rear ends of the winding main gear 5 and is close to one side. The carrying part 12 is composed of a cross shaft and a disc frame, wherein the cross shaft is movably connected to the disc frame, and the disc frame is fixedly connected to the winding main gear 5. A head 13 is arranged at the front end of the cross shaft in the carrying part 12, and a locking bolt 14 is installed in the center of the front and back sides of the head 13, and the locking bolt 14 is threadedly connected to the cross shaft, and the locking bolt 14 is sleeved with the head 13;

[0022] An anti - winding component 6 is installed between the inner walls at the lower end of the winding main gear 5. The anti - winding component 6 includes a limit ring 601. Both the top and bottom of the limit ring 601 are fixedly welded with sleeves 602. A spring 604 is arranged inside the sleeve 602. One end of the spring 604 is installed with an inner rod 603. Limiting grooves 605 are opened in the front and rear tube bodies of the sleeve 602 passing through. Limiting cards 606 are fixedly installed at both the front and rear ends of the inner rod 603 and near one end of the spring 604.

[0023] On one side near the top of the bottom box 1, a base 2 is fixedly installed. A chute 15 is opened through the top of the bottom box 1 and on one side of the base 2. Adjusting components 7 are installed inside both the base 2 and the chute 15. The adjusting component 7 includes a threaded rod 701. One end of the threaded rod 701 is fixedly installed with a handwheel 702. A slider 703 is threadedly connected to the outside of the threaded rod 701. Rotating the handwheel 702 drives the threaded rod 701 to rotate, thereby driving the slider 703 to move.

[0024] One of the sliders 703 is fixedly connected to the housing of the first motor 9. The threaded rod 701 connected to it is movably connected to the base 2 through a bearing. The other slider 703 is fixedly connected to the frame 3. The threaded rod 701 connected to it is movably connected to the bottom box 1 through a bearing. The movement of the adjusting component 7 drives the first motor 9 and the frame 3 to move, facilitating the adjustment of the position of the iron core of the mutual inductor and the winding main gear 5, and facilitating wire winding.

[0025] On the back of two of the secondary gears 4, second motors 16 are installed. The two second motors 16 are arranged diagonally. The output shaft of the second motor 16 is fixedly connected to the secondary gear 4. The housing of the second motor 16 is fixedly connected to the frame 3. The front view of the winding main gear 5 is arranged in a "C" shape. The front view of the frame 3 is arranged in a "匚" shape. After the second motor 16 is started, it drives the secondary gear 4 to rotate, and then drives the winding main gear 5 to rotate through the rotation of the secondary gear 4. While the winding main gear 5 is rotating, it is convenient for the wire placed outside the carrier 12 to be wound around the iron core.

[0026] One end of the inner rod 603 is fixedly connected to the inner wall of the winding main gear 5. Both ends of the spring 604 are respectively fixedly connected to the sleeve 602 and the other end of the inner rod 603. The center of the limit ring 601 and the centroid of the triangle formed by the three clamping rollers 8 are in the same vertical plane. During the wire winding process, the wire is passed through the limit ring 601 and then wound around the iron core, facilitating the limiting of the wire by the limit ring 601 and avoiding the wire overlapping on the iron core due to position changes during the winding process.

[0027] It should be noted that the utility model is a mutual inductance winding machine with an anti-winding mechanism. When in use, first remove the locking bolt 14 and the head 13, then put the wound wire on the outside of the cross shaft in the carrier 12, and then reinstall the locking bolt 14 and the head 13, turn the hand wheel 702 to drive the threaded rod 701 inside the base 2 to rotate, and then drive the slider 703 to move, thereby driving the motor 9 to move, and at the same time cooperate with the adjustment base 10 to adjust the position of the three clamping rollers 8, and place the iron core of the mutual inductor between the three clamping rollers 8;

[0028] The hand wheel 702 is turned to rotate the threaded rod 701 inside the slide slot 15, and then the slider 703 is moved, thereby driving the frame 3 to move, adjusting the position of the winding main gear 5, and then pulling out the wire outside the cross shaft in the carrier 12, and passing the wire through the limit ring 601 and winding it on the iron core for several turns;

[0029] Start motor 1 9 and motor 2 16 through control panel 11. After motor 1 9 is started, it drives one of the clamping rollers 8 to rotate, and then drives the iron core to rotate. At the same time, motor 2 16 starts to drive the sub-gear 4 to rotate, and then drives the winding main gear 5 to rotate through the sub-gear 4, and then drives the carrying part 12 to rotate. During the rotation of the carrying part 12, the wire is wound onto the iron core, and in the process of winding the wire, the wire is limited by the limit ring 601, and at the same time, the spring 604 is used to cooperate with the inner rod 603 to pull the sleeve 602, and then the limit slot 605 is used to limit the limit card 606, so as to improve the stability of the sleeve 602 and the inner rod 603 during relative movement, so as to facilitate the corresponding adjustment of the position of the limit ring 601 when the carrying part 12 rotates to different positions, so as to avoid the wire moving back and forth on the carrying part 12, resulting in winding overlap.

[0030] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A mutual inductance winding machine with an anti-winding mechanism, comprising a bottom box (1), a frame (3) is centrally mounted at the top of the bottom box (1), sub-gears (4) are movably mounted on the inner wall of the upper and lower end frames of the frame (3) and at positions close to both sides, a winding main gear (5) is meshed and connected between the four sub-gears (4), a control panel (11) is fixedly mounted on the top surface of the bottom box (1) and at a position close to a front corner, three clamping rollers (8) arranged in a triangle are arranged above the bottom box (1), a motor (9) is mounted at the bottom of one of the clamping rollers (8), an output shaft of the motor (9) is fixedly connected to the clamping roller (8), and an adjusting base (10) is movably mounted at the bottom of the other two clamping rollers (8), characterized in that: It includes a carrier (12). The carrier (12) penetrates through a position near one side of the front and rear ends of the wire-winding main gear (5). The carrier (12) is composed of a cross shaft and a disc frame. The cross shaft is movably connected to the disc frame, and the disc frame is fixedly connected to the wire-winding main gear (5). A head (13) is provided at the front end of the cross shaft in the carrier (12). A locking bolt (14) is centrally installed through the front and back sides of the head (13). The locking bolt (14) is threadedly connected to the cross shaft, and the locking bolt (14) is sleeved with the head (13). An anti-tangling component (6) is installed between the inner walls at the lower end of the mountain of the wire-winding main gear (5). The anti-tangling component (6) includes a limit ring (601). Sleeve pipes (602) are fixedly welded to the top and bottom of the limit ring (601). A spring (604) is arranged inside the sleeve pipe (602). One end of the spring (604) is provided with an inner rod (603). Limiting grooves (605) are opened in the front and rear pipe bodies of the sleeve pipe (602) penetrating through. Limiting cards (606) are fixedly installed at the front and rear ends of the inner rod (603) and near one end of the spring (604).

2. A mutual inductance winding machine with an anti-winding mechanism according to claim 1, characterized in that: A base (2) is fixedly installed on one side of the top of the bottom box (1). A chute (15) is opened through the top of the bottom box (1) and is located on one side of the base (2). Adjusting components (7) are installed inside the base (2) and the chute (15). The adjusting component (7) includes a threaded rod (701). A hand wheel (702) is fixedly installed at one end of the threaded rod (701). A slider (703) is threadedly connected to the outside of the threaded rod (701).

3. A mutual inductance winding machine with an anti-winding mechanism according to claim 2, characterized in that: One of the sliders (703) is fixedly connected to the housing of the first motor (9). The threaded rod (701) connected thereto is movably connected to the base (2) through a bearing. The other slider (703) is fixedly connected to the frame (3). The threaded rod (701) connected thereto is movably connected to the bottom box (1) through a bearing.

4. A mutual inductance winding machine with an anti-winding mechanism according to claim 1, characterized in that: Two of the secondary gears (4) are provided with second motors (16) on their backs. The two second motors (16) are arranged diagonally. The output shaft of the second motor (16) is fixedly connected to the secondary gear (4). The housing of the second motor (16) is fixedly connected to the frame (3). The front view of the wire-winding main gear (5) is arranged in a "C" shape. The front view of the frame (3) is arranged in a "匚" shape.

5. The mutual inductance winding machine with an anti-winding mechanism according to claim 1, characterized in that: One end of the inner rod (603) is fixedly connected to the inner wall of the wire-winding main gear (5). The two ends of the spring (604) are respectively fixedly connected to the sleeve pipe (602) and the other end of the inner rod (603). The center of the limit ring (601) and the centroid of the triangle formed by the three clamping rollers (8) are in the same vertical plane.

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