A double-axis foot-binding mechanism
By designing a double-axis foot binding mechanism, the multi-angle foot binding operation is achieved using positioning cylinders and rotating servo motors, the high labor cost and low efficiency problems caused by different foot binding sequences during the transformer processing process are solved, and the production efficiency is improved.
Patent Information
- Application Number
- CN202421360068.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-14
AI Technical Summary
During the processing of transformers, semi-automatic winding and semi-automatic glue stickers have different product types and different foot binding orders, which can only be processed and produced one by one, and workers need to continue operating, resulting in high labor costs, long processing cycles and low efficiency.
A two-axis foot binding mechanism is designed, and the fixed bracket is driven to move on the guide rod through the positioning cylinders of A and B axis, and clamp the cylinders with rotating servo motors and clamping wires to achieve multi-angle foot binding operation for the product.
The double-axis foot binding mechanism can quickly complete multi-angle foot binding operations, reduce manual operations, reduce labor costs, and improve production efficiency.
Smart Images
Figure CN222734811U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of transformer production equipment, in particular to a double-axis foot-wrapping mechanism. Background Art
[0002] The components of a transformer include the body: core, winding, insulation, lead wire, transformer, insulating oil, oil tank and cooling device, voltage regulating device, protective device (dehumidifier, safety airway, gas relay, oil storage cabinet and temperature measuring device, etc.) and outlet bushing. However, in the production process of transformers, inductors and other electronic components, due to the complexity of the process, manual winding of copper wire legs is too slow, and workers are prone to fatigue and winding the wrong legs, resulting in the scrapping of the product and the need for rework.
[0003] A double-axis winding and gluing device for transformer core with a publication number of CN214624734U is retrieved, comprising a workbench, on which a core rotating mechanism, a reciprocating guide mechanism for driving the core rotating mechanism, a wire feeding mechanism, a double-wire winding mechanism and a gluing mechanism are arranged, the core rotating mechanism is located on one side of the workbench, the wire feeding mechanism is arranged above the core rotating mechanism, the gluing mechanism is arranged on the other side of the workbench, and the double-wire winding mechanism is arranged between the core rotating mechanism and the gluing mechanism, which has the effect of reducing manpower consumption, saving labor costs, and improving the production efficiency of core winding and gluing; and the publication number of CN21699999U A multi-axis movable transformer skeleton winding device comprises a moving mechanism and a limiting mechanism, wherein the moving mechanism comprises a first linear component and a second linear component, wherein the second linear component is arranged at the output end of the first linear component, and the moving direction of the output end of the first linear component and the moving direction of the output end of the second linear component are staggered, and the limiting mechanism is arranged at the output end of the second linear component and is used to limit the transformer skeleton to be processed, so as to realize multi-axis movement, reduce the moving path of the foot-binding mechanism in the winding machine, optimize the moving paths of various components of the complex transformer winding machine during foot-binding, reduce the difficulty of adjusting the machine, thereby saving startup time and improving transformer production efficiency.
[0004] However, in actual work, transformers are usually processed by semi-automatic winding and semi-automatic gluing machines. The winding order varies depending on the type of product, and they can only be processed one by one. Workers are required to continue operating, resulting in high labor costs, long processing cycles and low efficiency. Utility Model Content
[0005] In view of the problems existing in the existing double-axis foot-binding mechanism, the present utility model is proposed.
[0006] Therefore, the purpose of the utility model is to provide a double-axis foot-binding mechanism, which solves the problem that in actual work, the processing of transformers is usually semi-automatic winding and semi-automatic gluing machines. The foot-binding sequence is different due to different product types, and they can only be processed and produced one by one, and workers are required to continue to operate, resulting in high labor costs, long processing cycles and low efficiency.
[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0008] A double-axis foot-wrapped mechanism comprises an A-axis support seat and guide rods installed on both sides of the bottom of the A-axis support seat, and a B-axis support seat is installed at the other end of the two guide rods, and the A-axis support seat and the B-axis support seat are both slidably connected on the guide rods, one end of the A-axis support seat is screwed with a fixing frame, and the A-axis positioning cylinder is fixedly installed on the fixing frame, and a connecting seat is fixedly installed on the A-axis support seat, and an n-type frame is fixedly installed on the top of the B-axis support seat, and one end of the B-axis support seat is also screwed with a fixing frame, and the B-axis positioning cylinder is fixedly installed on the fixing frame, and the lower end of the B-axis support seat is fixedly connected with a B-axis fixing bracket, and the A-axis support seat and the B-axis support seat are all slidably connected on two guide rods, and the A-axis and B-axis positioning cylinders respectively drive the A-axis and B-axis support seats to move on the guide rods, which can drive the copper wire on the bracket to move.
[0009] Preferably, both sides of the bottom of the A-axis support seat are slidably connected on the guide rod, a hole groove is opened in the A-axis support seat, and an A-axis rotation servo motor is fixedly installed at the bottom of the hole groove, the output end of the A-axis rotation servo motor passing through the hole groove is screwed with a rotating shaft, and an L-shaped fixing block is fixedly connected to the top of the rotating shaft, the L-shaped fixing block is installed on the upper end of the connecting seat, an A-axis copper wire positioning guide needle is provided on one side of the L-shaped fixing block, and an A-axis wire clamping cylinder is fixedly connected to one side of the L-shaped fixing block, the A-axis rotation servo motor is driven to drive the rotating shaft to rotate, push the L-shaped fixing block on the top of the connecting seat to move, and then drive the A-axis wire clamping cylinder to move, so as to facilitate the A-axis copper wire positioning guide needle to wrap the PIN foot at one end of the product.
[0010] Preferably, the two sides of the bottom of the B-axis support seat are slidably connected on the guide rod, and a groove is opened on one side of the B-axis support seat. Slide grooves are provided on both sides of the B-axis fixed bracket, and multi-layer connecting parts are slidably connected in the grooves. The multi-layer connecting parts can move in the grooves of the B-axis support seat, and a B-axis rotating up and down cylinder is fixedly installed on the bottom of the B-axis fixed bracket. The output end of the B-axis rotating up and down cylinder is screwed to the bottom of the multi-layer connecting part. The n-type frame is fixedly installed on the B-axis support seat and below the B-axis wire clamping cylinder. The multi-layer connecting part is slidably installed on the B-axis fixed bracket and moves in the groove of the B-axis support seat. Driving the B-axis rotating up and down cylinder can drive the output end to move, and then push the multi-layer connecting part to move up and down on the B-axis fixed bracket. The double axes can reduce the rotation time and quickly complete multi-angle foot wrapping operations.
[0011] Preferably, a B-axis rotating servo motor is fixedly installed on the bottom of one side of the multi-layer connecting part, the output end of the B-axis rotating servo motor is screwed with a rotating shaft, and the top of the rotating shaft is fixedly connected with an L-shaped fixing block, and a B-axis wire clamping cylinder is fixedly installed on one side of the L-shaped fixing block, and a B-axis copper wire positioning guide needle is provided on one side of the top of the L-shaped fixing block. The B-axis rotating servo motor is driven to drive the rotating shaft at the output end to rotate, drive the top L-shaped fixing block to move, and drive the B-axis wire clamping cylinder to move, so that the B-axis copper wire positioning guide needle can be used to wrap the PIN foot at the other end of the product, and the foot wrapping operation can be achieved at multiple angles.
[0012] Furthermore, the fixed frame fixedly installs the A-axis positioning cylinder on the A-axis support seat, and the A-axis positioning cylinder pushes the A-axis support seat to slide on the two guide rods. Driving the A-axis positioning cylinder on the fixed frame can push the A-axis support seat and various components above and below it to slide on the two guide rods, making it convenient for the A-axis copper wire positioning guide needle to approach the product PIN foot for foot wrapping operations.
[0013] Preferably, the fixed bracket fixes the B-axis positioning cylinder on the B-axis support seat, and the B-axis positioning cylinder pushes the B-axis support seat to slide on the two guide rods. Driving the B-axis positioning cylinder on the B-axis fixed bracket can push the B-axis support seat and various components above and below it to slide on the two guide rods, making it convenient for the B-axis copper wire positioning guide needle to approach the product PIN foot for foot wrapping operations.
[0014] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0015] 1. The utility model drives the A and B axis fixing brackets to move on the guide rod through the A and B axis positioning cylinders, and the A and B axis rotating servo motors drive the L-shaped fixing blocks to rotate, which drives the A and B axis wire clamping cylinders to drive the A and B axis copper wire positioning guides to perform multi-angle foot wrapping operations on the product PI N feet.
[0016] 2. The utility model can push the components on the multi-layer connecting frame to move up and down by driving the B-axis to rotate the up and down cylinders to push the multi-layer connecting parts to move on the B-axis fixed bracket, thereby facilitating the foot binding operation of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0019] Figure 2 It is a second stereoscopic view of the utility model;
[0020] Figure 3 It is a third stereogram of the utility model;
[0021] Figure 4 This is an enlarged view of the A-axis copper wire positioning guide needle of the utility model;
[0022] Figure 5 This is an enlarged view of the B-axis copper wire positioning guide needle of the utility model.
[0023] Description of reference numerals:
[0024] 1. A-axis support seat; 2. A-axis positioning cylinder; 3. A-axis wire clamping cylinder; 4. A-axis copper wire positioning guide pin; 5. A-axis rotation servo motor; 6. B-axis rotation up and down cylinder; 7. B-axis rotation servo motor; 8. B-axis positioning cylinder; 9. B-axis wire clamping cylinder; 10. B-axis copper wire positioning guide pin; 11. Fixed frame; 12. Guide rod; 13. B-axis fixed bracket; 14. B-axis support seat; 15. Connecting seat; 16. L-shaped fixing block; 17. N-shaped frame; 18. Multi-layer connector. DETAILED DESCRIPTION
[0025] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0026] The utility model embodiment discloses a double-axis foot-binding mechanism.
[0027] The utility model provides Figure 1-5A double-axis foot-binding mechanism shown comprises an A-axis support seat 1 and guide rods 12 installed on both sides of the bottom of the A-axis support seat 1, and the other ends of the two guide rods 12 are installed with B-axis support seats 14, and the A-axis support seat 1 and the B-axis support seat 14 are both slidably connected on the guide rods 12, and one end of the A-axis support seat 1 is screwed with a fixing frame 11, and the fixing frame 11 is fixedly installed with an A-axis positioning cylinder 2, and the A-axis support seat 1 is fixedly installed with a connecting seat 15, and the top of the B-axis support seat 14 is fixedly installed with an n-shaped frame 17, and one end of the B-axis support seat 14 is also screwed with a fixing frame 11, and the fixing frame 11 is fixedly installed with a B-axis positioning cylinder 8, and the lower end of the B-axis support seat 14 is fixedly connected with a B-axis fixing bracket 13;
[0028] The fixing frame 11 fixes the B-axis positioning cylinder 8 on the B-axis support seat 14 , and the B-axis positioning cylinder 8 pushes the B-axis support seat 14 to slide on the two guide rods 12 .
[0029] By driving the A-axis positioning cylinder 2 and the B-axis positioning cylinder 8 to push the A-axis support seat 1 and the B-axis support seat 14 to move on the two guide rods 12 respectively, the A-axis copper wire positioning guide pin 4 and the B-axis copper wire positioning guide pin 10 of the components on the connecting seat 15 and the n-type frame 17 can be pushed close to the PIN foot of the product, and the B-axis rotating up and down cylinder 6 is driven to drive the multi-layer connecting part 18 to move on the B-axis fixed bracket 13, thereby driving the multi-layer connecting part 18 to move up and down in the groove of the B-axis support seat 14, and by driving the A-axis rotating servo motor 5 and the B-axis rotating servo motor 7 to rotate, the components at the output ends of the two are driven to rotate at multiple angles, so that the product can be quickly wrapped with its feet.
[0030] In order to move the A axis quickly to carry out the foot wrapping operation, such as Figure 2-4 As shown, the two sides of the bottom of the A-axis support seat 1 are slidably connected on the guide rod 12, a hole groove is opened in the A-axis support seat 1, and an A-axis rotating servo motor 5 is fixedly installed at the bottom of the hole groove, and the output end of the A-axis rotating servo motor 5 passing through the hole groove is screwed with a rotating shaft, and the top of the rotating shaft is fixedly connected with an L-shaped fixing block 16, the L-shaped fixing block 16 is installed on the upper end of the connecting seat 15, an A-axis copper wire positioning guide pin 4 is provided on one side of the L-shaped fixing block 16, and an A-axis wire clamping cylinder 3 is fixedly connected to one side of the L-shaped fixing block 16;
[0031] The fixing frame 11 fixes the A-axis positioning cylinder 2 on the A-axis support seat 1 , and the A-axis positioning cylinder 2 pushes the A-axis support seat 1 to slide on the two guide rods 12 .
[0032] When the A-axis positioning cylinder 2 on the fixed frame 11 is driven, the A-axis support seat 1 and the connecting seat 15 and the L-shaped fixing block 16 fixedly installed on the A-axis support seat 1 can be pushed to move on the two guide rods 12. The copper wire on the B-axis support seat 14 can be close to the PIN foot of the product. By driving the A-axis rotation servo motor 5 to drive the rotating shaft at the output end to rotate, the top L-shaped fixing block 16 can be driven to rotate at multiple angles, which is convenient for driving the A-axis wire clamping cylinder 3 to drive the A-axis copper wire positioning guide needle 4 to perform the foot wrapping operation on the PIN foot at one end of the product.
[0033] In order to be able to move the B axis up and down to perform foot wrapping operations, such as Figure 3-5 As shown, the two sides of the bottom of the B-axis support seat 14 are slidably connected on the guide rod 12, a groove is opened on one side of the B-axis support seat 14, and sliding grooves are provided on both sides of the B-axis fixed bracket 13. Multi-layer connecting pieces 18 are slidably connected in the grooves. The multi-layer connecting pieces 18 can move in the grooves of the B-axis support seat 14. The bottom of the B-axis fixed bracket 13 is fixedly installed with a B-axis rotating upper and lower cylinder 6, and the output end of the B-axis rotating upper and lower cylinder 6 is screwed to the bottom of the multi-layer connecting piece 18. The n-type frame 17 is fixedly installed on the B-axis support seat 14 and below the B-axis clamping wire clamping cylinder 9;
[0034] A B-axis rotary servo motor 7 is fixedly installed at the bottom of one side of the multi-layer connecting part 18, a rotary shaft is screwed on the output end of the B-axis rotary servo motor 7, and an L-shaped fixing block 16 is fixedly connected to the top of the rotary shaft, a B-axis wire clamping cylinder 9 is fixedly installed on one side of the L-shaped fixing block 16, and a B-axis copper wire positioning guide pin 10 is provided on one side of the top of the L-shaped fixing block 16.
[0035] By driving the B-axis positioning cylinder 8 to push the B-axis support seat 14 to move on the two guide rods 12, the B-axis fixed bracket 13 at the lower end of the B-axis support seat 14 can be driven to move. After driving the B-axis to rotate up and down cylinders 6, the multi-layer connecting piece 18 can be pushed to move up and down in the slide grooves on both sides of the B-axis fixed bracket 13. The multi-layer connecting piece 18 simultaneously moves up and down in the groove of the B-axis support seat 14, thereby driving the top connecting seat 15 to rotate. The B-axis wire clamping cylinder 9 is driven to push the B-axis copper wire positioning guide pin 10 on the connecting seat 15 to wrap the PIN foot at the other end of the product. The multi-layer connecting piece 18 that can move up and down drives the B-axis copper wire positioning guide pin 10 on the connecting seat 15 to move up and down, and the product can be wrapped at multiple angles.
[0036] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A double-axis foot-binding mechanism, comprising an A-axis support seat (1) and guide rods (12) installed on both sides of the bottom of the A-axis support seat (1), the other ends of the two guide rods (12) are installed with B-axis support seats (14), the A-axis support seat (1) and the B-axis support seat (14) are both slidably connected on the guide rods (12), characterized in that: One end of the A-axis support seat (1) is screwed with a fixing frame (11), an A-axis positioning cylinder (2) is fixedly installed on the fixing frame (11), a connecting seat (15) is fixedly installed on the A-axis support seat (1), an n-shaped frame (17) is fixedly installed on the top of the B-axis support seat (14), one end of the B-axis support seat (14) is also screwed with a fixing frame (11), a B-axis positioning cylinder (8) is fixedly installed on the fixing frame (11), and a B-axis fixing bracket (13) is fixedly connected to the lower end of the B-axis support seat (14).
2. The double-axis foot-binding mechanism according to claim 1, characterized in that: The two sides of the bottom of the A-axis support seat (1) are slidably connected on the guide rod (12); a hole groove is opened in the A-axis support seat (1), and an A-axis rotating servo motor (5) is fixedly installed at the bottom of the hole groove; the output end of the A-axis rotating servo motor (5) passing through the hole groove is screwed with a rotating shaft, and the top of the rotating shaft is fixedly connected with an L-shaped fixing block (16); the L-shaped fixing block (16) is installed on the upper end of the connecting seat (15); an A-axis copper wire positioning guide pin (4) is provided on one side of the L-shaped fixing block (16); and an A-axis wire clamping cylinder (3) is fixedly connected to one side of the L-shaped fixing block (16).
3. The double-axis foot-binding mechanism according to claim 1, characterized in that: The two sides of the bottom of the B-axis support seat (14) are slidably connected on the guide rod (12), a groove is opened on one side of the B-axis support seat (14), and sliding grooves are provided on both sides of the B-axis fixed bracket (13), and a multi-layer connecting piece (18) is slidably connected in the groove. The multi-layer connecting piece (18) can move in the groove of the B-axis support seat (14), and a B-axis rotating up and down cylinder (6) is fixedly installed at the bottom of the B-axis fixed bracket (13), and the output end of the B-axis rotating up and down cylinder (6) is screwed to the bottom of the multi-layer connecting piece (18), and the n-type frame (17) is fixedly installed on the B-axis support seat (14) and below the B-axis clamping cylinder (9).
4. The double-axis foot-binding mechanism according to claim 3, characterized in that: A B-axis rotary servo motor (7) is fixedly mounted on the bottom of one side of the multi-layer connecting member (18); a rotary shaft is screwed to the output end of the B-axis rotary servo motor (7); and an L-shaped fixing block (16) is fixedly connected to the top of the rotary shaft; a B-axis wire clamping cylinder (9) is fixedly mounted on one side of the L-shaped fixing block (16); and a B-axis copper wire positioning guide pin (10) is provided on one side of the top of the L-shaped fixing block (16).
5. The double-axis foot-binding mechanism according to claim 1, characterized in that: The fixing frame (11) fixes the A-axis positioning cylinder (2) on the A-axis support seat (1), and the A-axis positioning cylinder (2) pushes the A-axis support seat (1) to slide on the two guide rods (12).
6. The double-axis foot-binding mechanism according to claim 1, characterized in that: The fixing frame (11) fixes the B-axis positioning cylinder (8) on the B-axis support seat (14), and the B-axis positioning cylinder (8) pushes the B-axis support seat (14) to slide on the two guide rods (12).