Tab smoothing device
By designing an extreme ear smoothing device including moving components and adjustable angle smoothing plate, the problem of unsatisfactory extreme ear smoothing effect in the prior art is solved, and a more efficient extreme ear smoothing effect is achieved, and product quality is improved.
Patent Information
- Application Number
- CN202420542222.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-20
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-03-20
AI Technical Summary
In the prior art, since the position of one side of the pole piece and the needle is located opposite the pole ear smoothing plate, the smoothing plate cannot just touch the position of the pole piece and the needle, and the smoothing effect is not ideal.
An extreme ear smoothing device is designed, including a mounting frame and a smoothing mechanism, which consists of a moving component, a first smoothing plate and a second smoothing plate. The moving component is used to adjust the angle of the first smoothing plate, and the second smoothing plate is arranged on the first smoothing plate at an adjustable angle.
By adjusting the movement and angle of the smoothing plate by moving components, the position of the edge of the pole plate can be effectively adjusted, solving the problem of unsatisfactory smoothing effect and improving product production quality.
Smart Images

Figure CN222735053U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery core winding equipment, in particular to a tab smoothing device. Background Art
[0002] Cell winding is a manufacturing process that winds the anode, separator and cathode layers in a certain way to form a cell. The purpose is to ensure that each lithium ion has a corresponding carbon ion combined with it. Therefore, the quality of the cell winding process directly affects the quality and service life of the lithium battery. Compared with flat batteries, wound batteries are made of high-voltage winding of plates with a thickness of only about 1mm. They have the advantages of wide high and low temperature performance, super high-rate discharge capability and solid structure, and have excellent seismic performance.
[0003] During the battery winding process, the electrode sheets after the positive and negative electrodes are connected need to be smoothed to prevent the pole ears from folding outwards. In the prior art, double cylinders are usually used to push the smoothing plate on both sides. Due to the layout of the equipment, the position where the pole sheet on one side is tangent to the winding needle is located opposite to the pole ear smoothing plate, resulting in the smoothing plate not being able to just smooth to the position where the pole sheet and the winding needle are tangent, resulting in an unsatisfactory smoothing effect. Utility Model Content
[0004] The purpose of the utility model is to provide a tab smoothing device to alleviate the technical problem in the prior art that the position where the pole piece on one side is tangent to the winding needle is located opposite to the tab smoothing plate, resulting in the smoothing plate being unable to just smooth to the position where the pole piece and the winding needle are tangent, resulting in an unsatisfactory smoothing effect.
[0005] In a first aspect, the utility model provides a tab smoothing device, comprising a mounting frame and a smoothing mechanism, wherein the smoothing mechanism is mounted on the mounting frame and is used to smooth the tabs at the edge of the plate; the smoothing mechanism comprises a moving assembly, a first smoothing plate and a second smoothing plate, wherein the first smoothing plate and the second smoothing plate are mounted on the moving assembly, and the moving assembly is used to adjust the angle of the first smoothing plate;
[0006] The second caressing plate is disposed at an angle to the first caressing plate, and the angle between the second caressing plate and the first caressing plate is adjustable.
[0007] In combination with the first aspect, the utility model provides a first possible implementation manner of the first aspect, wherein the moving assembly includes a cylinder, a push block and a connecting rod, the first caressing plate is rotatably connected to the mounting frame, the driving end of the cylinder is connected to the push block, one end of the connecting rod is rotatably connected to the push block, and the other end is rotatably connected to the first caressing plate;
[0008] The cylinder is used to drive the push block to move.
[0009] In combination with the first possible implementation of the first aspect, the utility model provides a second possible implementation of the first aspect, wherein the smoothing mechanism also includes a connecting plate, the first smoothing plate includes a first support plate arranged in the direction of the second smoothing plate, and the connecting plate is threadedly connected between the first support plate and the second smoothing plate.
[0010] In combination with the second possible implementation of the first aspect, the utility model provides a third possible implementation of the first aspect, wherein a first adjustment hole group is provided at the connection between the connecting plate and the first support plate, and the connecting plate is connected to the first support plate at different positions of the first adjustment hole group to adjust the distance of the connecting plate relative to the first smoothing plate.
[0011] In combination with the third possible implementation manner of the first aspect, the utility model provides a fourth possible implementation manner of the first aspect, wherein a second support plate is provided at the connection between the second caressing plate and the connecting plate, an angle adjustment hole is provided at the connection between the second support plate and the connecting plate, the second caressing plate is threadedly connected to the connecting plate through the angle adjustment hole, and the second caressing plate adjusts the connection angle between the second caressing plate and the first caressing plate through the angle adjustment hole;
[0012] The inner surface of the angle adjustment hole is a curved surface.
[0013] In combination with the fifth possible implementation of the first aspect, the utility model provides a fifth possible implementation of the first aspect, wherein an end of the second caressing plate away from the first caressing plate is a curved surface.
[0014] In combination with the fifth possible implementation of the first aspect, the utility model provides a sixth possible implementation of the first aspect, wherein a plurality of rollers are rotatably connected to the mounting frame.
[0015] In combination with the sixth possible implementation of the first aspect, the utility model provides a seventh possible implementation of the first aspect, wherein the first smoothing plate is rotatably mounted on the mounting frame via a fixed block, one end of the connecting rod is rotatably connected to the push block, and the other end is rotatably connected to the fixed block.
[0016] In combination with the sixth possible implementation of the first aspect, the utility model provides an eighth possible implementation of the first aspect, wherein the tab smoothing device is arranged on one side of the winding needle, the mounting frame is connected to a first driving member, and the first driving member drives the first smoothing plate to approach or move away from the battery cell along a first direction. In combination with the sixth possible implementation of the first aspect, the utility model provides a ninth possible implementation of the first aspect, wherein the first driving member and the mounting frame are integrally mounted on a second mounting plate, the second mounting plate is connected to a second driving member, and the second driving member drives the first smoothing plate to approach or move away from the winding needle along a second direction, and the second direction is perpendicular to the first direction.
[0017] The embodiments of the utility model bring about the following beneficial effects: by moving the first smoothing plate and the second smoothing plate through the moving component, the position of the first smoothing plate and the second smoothing plate relative to the pole piece edge pole ear can be effectively adjusted, thereby alleviating the technical problem existing in the prior art that the position where the pole piece on one side is tangent to the winding needle is located opposite to the pole ear smoothing plate, resulting in the smoothing effect being unsatisfactory, thereby achieving the technical effect of improving product production quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 A schematic diagram of the overall structure of the tab smoothing device provided in an embodiment of the utility model;
[0020] Figure 2 The embodiment of the utility model provides Figure 1 A local enlarged view of point A in FIG.
[0021] Figure 3 A schematic diagram of the structure of a smoothing mechanism in a tab smoothing device provided in an embodiment of the utility model;
[0022] Figure 4 A top view of a tab smoothing device provided in an embodiment of the utility model;
[0023] Figure 5 A schematic diagram of the positions of the winding needle, battery cell and mounting frame in the tab smoothing device provided for the present invention.
[0024] Icons: 1-winding needle; 2-battery cell; 3-first pole piece; 4-second pole piece; 5-diaphragm; 6-first direction; 7-second direction; 10-mounting frame; 11-rotating axis; 20-first driving member; 30-first mounting plate; 40-second driving member; 50-second mounting plate; 100-smoothing mechanism; 110-moving assembly; 111-cylinder; 112-push block; 113-connecting rod; 120-first smoothing plate; 121-fixed block; 130-second smoothing plate; 140-connecting plate; 150-first support plate; 160-first adjustment hole group; 170-angle adjustment hole; 180-second support plate. DETAILED DESCRIPTION
[0025] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] like Figure 1 - Figure 4 As shown, a pole tab smoothing device provided by the utility model comprises a mounting frame 10 and a smoothing mechanism 100, the smoothing mechanism 100 is slidably connected to the mounting frame 10, and the smoothing mechanism 100 is used for smoothing the edge of the pole piece;
[0029] The smoothing mechanism 100 includes a moving assembly 110 , a first smoothing plate 120 and a second smoothing plate 130 . The first smoothing plate 120 and the second smoothing plate 130 are mounted on the moving assembly 110 . The moving assembly 110 is used to adjust the angle of the first smoothing plate 120 .
[0030] The second caressing plate 130 is disposed at an angle to the first caressing plate 120 , and the angle between the second caressing plate 130 and the first caressing plate 120 is adjustable.
[0031] By setting the moving component 110, the positions of the first and second caressing plates 120 and 130 relative to the pole ears can be effectively adjusted, wherein the first and second caressing plates 120 and 130 are installed on the moving component 110, and the first and second caressing plates 120 and 130 are respectively abutted against the outer sides of the pole ears, and the pole ears at the edges of the cathode ear and the anode ear are respectively pushed by the first and second caressing plates 120, thereby effectively improving the smoothing quality of the pole ears. At the same time, in order to facilitate further smoothing of the pole ears at the edges of the cathode and anode sheets, the second caressing plate 130 is arranged at an angle to the first caressing plate 120, and the angle between the second caressing plate 130 and the first caressing plate 120 is adjustable, thereby alleviating the technical problem existing in the prior art that the position where one side of the pole sheet is tangent to the winding needle is located opposite to the pole ear caressing plate, resulting in the caressing plate not being able to just smooth to the position where the pole sheet is tangent to the winding needle, resulting in an unsatisfactory smoothing effect, thereby achieving the technical effect of improving product production quality.
[0032] Further, the moving assembly 110 includes a cylinder 111, a push block 112 and a connecting rod 113, the first caressing plate 120 is rotatably connected to the mounting frame 10, the driving end of the cylinder 111 is connected to the push block 112, one end of the connecting rod 113 is rotatably connected to the push block 112, and the other end is rotatably connected to the first caressing plate 120;
[0033] The cylinder 111 is used to drive the push block to move.
[0034] One end of the push block 112 is connected to the cylinder 111, and reciprocates under the action of the cylinder 111. The other end of the push block 112 is rotatably connected to the connecting rod 113. Since the first caressing plate 120 is rotatably connected to the mounting frame 10 and the other end of the connecting rod 113 is rotatably connected to the first caressing plate 120, under the action of the reciprocating motion of the push block 112, the connecting rod 113 drives the first caressing plate 120 to swing, so that the angle of the first caressing plate 120 can be adjusted. When the cylinder 111 is in the extended position, the first caressing plate 120 swings to fit the pole ear at the edge of the pole piece. When the cylinder 111 is in the retracted position, the first caressing plate 120 swings away from the pole ear. By controlling the position of the extended position of the cylinder 111, the swing angle of the first caressing plate 120 can be adjusted.
[0035] Furthermore, the smoothing mechanism 100 also includes a connecting plate 140, the first smoothing plate 120 includes a first support plate 150 arranged toward the second smoothing plate 130, and the first support plate 150 is arranged on the edge of the first smoothing plate 120 to avoid scratching the pole ear; the connecting plate 140 is threadedly connected between the first support plate 150 and the second smoothing plate 130.
[0036] Furthermore, a first adjustment hole group 160 is provided at the connection between the connecting plate 140 and the first support plate 150. The first adjustment hole group 160 penetrates the connecting plate 140 and extends in a direction perpendicular to the first caressing plate 120. The connecting plate 140 is connected to the first support plate 150 at different positions of the first adjustment hole group 160 to adjust the distance of the connecting plate 140 relative to the first caressing plate 120, thereby adjusting the distance between the second caressing plate 130 and the first caressing plate 120.
[0037] A second support plate 180 is provided at the connection between the second smoothing plate 130 and the connecting plate 140, and an angle adjustment hole 170 is provided at the connection between the second support plate 180 and the connecting plate 140.
[0038] The second caressing plate 130 is threadedly connected to the connecting plate 140 through the angle adjustment hole 170 ; and the second caressing plate 130 adjusts the connection angle between the second caressing plate 130 and the first caressing plate 120 by controlling the connection angle between the angle adjustment hole 170 and the connecting plate 140 .
[0039] Furthermore, the inner surface of the angle adjustment hole 170 is a curved surface.
[0040] The inner surface of the angle adjustment hole 170 is designed to be a curved surface, thereby increasing the angle adjustment range of the second smoothing plate 130 relative to the connecting plate 140 .
[0041] Furthermore, the end of the second caressing plate 130 away from the first caressing plate 120 is a curved surface.
[0042] The end of the second caressing plate 130 facing away from the first caressing plate 120 is a curved surface, which is convenient for guiding the pole ear at the edge of the pole piece and transitioning the pole ear into the area of the first caressing plate 120. At the same time, it is prevented that the straight section of the first caressing plate 120 directly contacts the pole ear and causes the pole ear to bend.
[0043] Furthermore, a plurality of rollers 11 are rotatably connected to the mounting frame 10 for the diaphragm to pass through.
[0044] Furthermore, the first caressing plate 120 is rotatably mounted on the mounting frame 10 via a fixing block 121, one end of the connecting rod 113 is rotatably connected to the pushing block 112, and the other end is rotatably connected to the fixing block 121. Such an arrangement enables the first caressing plate 120 to swing under the action of the fixing block 121 and the connecting rod 113.
[0045] Furthermore, the fixing block 121 and the first caressing plate 120 are integrally formed.
[0046] The fixing block 121 and the first caressing plate 120 are integrally formed and manufactured, which is convenient for processing, production and on-site installation.
[0047] Furthermore, if Figure 5 As shown, the tab smoothing device is arranged on one side of the winding needle 1, the mounting frame 10 is mounted on a first mounting plate 30, the first mounting plate 30 is connected to a first driving member 20, and the first driving member 20 drives the first smoothing plate 120 to approach or move away from the winding needle 1 along a first direction.
[0048] The diaphragm 5 is transferred to the winding needle 1 through multiple rollers 11 provided in the tab smoothing device, and the winding needle 1 winds the diaphragm 5, the first pole piece 3, another diaphragm 5, and the second pole piece 4 in layers to form the battery cell 2. In the process of transferring the pole piece to the winding needle 1, the first smoothing plate 120 and the second smoothing plate 130 smooth the tabs at the edge of the pole piece to prevent the tabs from folding. As the diameter of the battery cell 2 continues to increase, the first driving member 20 drives the first smoothing plate 120 and the second smoothing plate 130 to gradually move away from the winding needle 1 in the first direction, so that the tab smoothing effect is better.
[0049] Furthermore, the first driving member 20 and the mounting frame 10 are integrally mounted on a second mounting plate 50, the second mounting plate 50 is connected to a second driving member 40, and the second driving member 40 drives the first smoothing plate 120 to approach or move away from the winding needle 1 along a second direction, and the second direction is perpendicular to the first direction.
[0050] When the winding needle 1 winds a small-sized battery cell 2, the second driving member 40 drives the first and second caressing plates 120 and 130 as a whole to approach the winding needle 1 along the second direction; when the winding needle 1 winds a large-sized battery cell 2, the second driving member 40 drives the first and second caressing plates 120 and 130 as a whole to move away from the winding needle 1 along the second direction. The mechanism can be adjusted as a whole to approach or move away from the winding needle 1 according to different diameter batteries 2.
[0051] The first driving member 20 and the second driving member 40 are preferably a motor and a screw assembly.
[0052] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A tab smoothing device, characterized in that: It comprises a mounting frame (10) and a smoothing mechanism (100), wherein the smoothing mechanism (100) is mounted on the mounting frame (10), and the smoothing mechanism (100) is used for smoothing the edge tabs of the pole plates; The smoothing mechanism (100) comprises a moving component (110), a first smoothing plate (120) and a second smoothing plate (130), wherein the first smoothing plate (120) and the second smoothing plate (130) are installed on the moving component (110), and the moving component (110) is used to adjust the angle of the first smoothing plate (120); The second caressing plate (130) is arranged at an angle to the first caressing plate (120), and the angle between the second caressing plate (130) and the first caressing plate (120) is adjustable.
2. The tab smoothing device according to claim 1, characterized in that: The moving assembly (110) comprises a cylinder (111), a push block (112) and a connecting rod (113); the first caressing plate (120) is rotatably connected to the mounting frame (10); a driving end of the cylinder (111) is connected to the push block (112); one end of the connecting rod (113) is rotatably connected to the push block (112), and the other end is rotatably connected to the first caressing plate (120); The cylinder (111) is used to drive the push block to move.
3. The tab smoothing device according to claim 1, characterized in that: The smoothing mechanism (100) further comprises a connecting plate (140), the first smoothing plate (120) comprises a first supporting plate (150) arranged towards the second smoothing plate (130), and the connecting plate (140) is threadedly connected between the first supporting plate (150) and the second smoothing plate (130).
4. The tab smoothing device according to claim 3, characterized in that: A first adjustment hole group (160) is provided at the connection between the connecting plate (140) and the first supporting plate (150); the connecting plate (140) is connected to the first supporting plate (150) at different positions of the first adjustment hole group (160) to adjust the distance of the connecting plate (140) relative to the first smoothing plate (120).
5. The tab smoothing device according to claim 4, characterized in that: A second support plate (180) is provided at the connection between the second caressing plate (130) and the connecting plate (140); an angle adjustment hole (170) is provided at the connection between the second support plate (180) and the connecting plate (140); the second caressing plate (130) is threadedly connected to the connecting plate (140) through the angle adjustment hole (170); and the second caressing plate (130) adjusts the connection angle between the second caressing plate (130) and the first caressing plate (120) through the angle adjustment hole (170); The inner surface of the angle adjustment hole (170) is a curved surface.
6. The tab smoothing device according to claim 1, characterized in that: The end of the second caressing plate (130) facing away from the first caressing plate (120) is a curved surface.
7. The tab smoothing device according to claim 1, characterized in that: A plurality of rollers (11) are rotatably connected to the mounting frame (10).
8. The tab smoothing device according to claim 2, characterized in that: The first caressing plate (120) is rotatably mounted on the mounting frame (10) via a fixing block (121); one end of the connecting rod (113) is rotatably connected to the pushing block (112), and the other end is rotatably connected to the fixing block (121).
9. The tab smoothing device according to claim 8, characterized in that: The tab smoothing device is arranged on one side of the winding needle, and the mounting frame (10) is connected to a first driving member (20), and the first driving member (20) drives the first smoothing plate (120) to move closer to or away from the winding needle along a first direction (6).
10. The tab smoothing device according to claim 9, characterized in that: The first driving member (20) and the mounting frame (10) are integrally mounted on a second mounting plate (50); the second mounting plate (50) is connected to a second driving member (40); the second driving member (40) drives the first smoothing plate (120) to move closer to or away from the winding needle along a second direction (7); the second direction (7) is perpendicular to the first direction (6).