A stuffing injection mechanism for stuffed food
By using gear transmission structure and arc-shaped filling channel in the filling food production equipment, the problems of filling speed bottleneck and high failure rate caused by traditional cam transmission structure are solved, and higher filling efficiency and lower failure rate are achieved.
Patent Information
- Application Number
- CN202421513942.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-28
AI Technical Summary
In the filling process of existing automated filling food production equipment, the cam transmission structure causes the filling speed to be unable to be improved, and speeding up the movement speed will lead to an increase in the failure rate, which cannot meet the growing production demand.
The gear transmission structure is used to replace the traditional cam transmission. The sprocket or gear is driven by the motor. Each sprocket and gear has a separate transmission mechanism to adjust the movement of each component, thereby improving the equipment operation speed and filling efficiency.
It improves the operating speed of the overall equipment, improves the filling efficiency per unit time, reduces the chance of mechanical failure, and avoids filling accumulation and blockage through arc-shaped filling channels.
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Figure CN222737108U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of food processing equipment manufacturing, and in particular relates to a filling injection mechanism for stuffed food. Background Art
[0002] Most of the existing automated stuffing food production equipment adopts a cam transmission structure to realize the movement of the stuffing tube and other components during the stuffing process.
[0003] For example, the Chinese invention patent with patent number 201610274861.8 and name "A compact stuffed food forming machine" discloses the following content: The present invention belongs to the field of food processing technology, and in particular relates to a compact stuffed food forming machine, comprising a frame and a workstation turntable located on the frame, wherein a skin making device, a stuffing injection device, a pressing device and a discharging device are respectively arranged around the workstation turntable, the skin making device is a skin making station, the stuffing injection device is a stuffing injection station, the pressing device is a pressing station, and the discharging device is a discharging station; a split forming mold is also arranged on the frame, and the split forming mold comprises a rotating skin receiving plate and a mold cup which are independent of each other.
[0004] The filling injection device of the above patent adopts a structure in which multiple cams cooperate with each other to achieve the coordination of the filling injection tube and related components. However, due to the limitations of the cam structure itself, the filling injection speed cannot be further increased. If the action speed is forcibly increased, the failure rate of the filling injection device during operation will be greatly increased. Therefore, the existing filling injection device structure can no longer meet the growing production needs. Summary of the invention
[0005] In order to overcome the above problems existing in the prior art, a stuffing injection mechanism for stuffed food is now proposed.
[0006] In order to achieve the above technical effects, the technical solution of this application is as follows:
[0007] A stuffing injection mechanism for stuffed food comprises a first gear, a second gear, a first swing arm and a first connecting rod connected in sequence, and a third gear, a fourth gear, a second swing arm and a second connecting rod connected in sequence, the first connecting rod is connected to a stuffing pushing tube via a first connecting structure, the second connecting rod is connected to a stuffing injection tube via a second connecting structure, the stuffing injection tube is connected to a laterally arranged stuffing feed tube, the stuffing feed tube is connected to one end of a rotary valve, and a stuffing injection piston is arranged at the other end of the rotary valve.
[0008] Furthermore, the rotary valve is located in the feed base, the two ends of the feed base are connected to the filling tube and the piston tube, a filling piston is provided in the piston tube, the filling tube and the piston tube are evenly arranged horizontally, a feed port is provided on the top of the feed base, and an arc-shaped filling channel is provided inside the rotary valve.
[0009] Furthermore, a fixed sleeve seat is sleeved on the bottom of the filling injection tube, and the filling feeding tube passes through the fixed sleeve seat and is communicated with the filling injection tube.
[0010] Furthermore, the motor is connected to the third sprocket, the third sprocket is connected to the fourth sprocket via a chain, and the fourth sprocket is connected to the rotary valve.
[0011] Furthermore, the motor is connected to the first sprocket, the first sprocket is connected to the second sprocket via a chain, and the second sprocket is connected to the filling piston.
[0012] Furthermore, the motor is connected to the first gear, the motor drives the first gear to rotate, the first gear meshes with the second gear and drives it to rotate, the second gear drives the first swing arm to rotate, the first swing arm drives the first connecting rod to swing, the first connecting rod drives the first connecting structure to move up and down, and the first connecting structure drives the stuffing pushing tube to move up and down.
[0013] Furthermore, the motor is connected to the third gear, the motor drives the third gear to rotate, the third gear meshes with the fourth gear and drives it to rotate, the fourth gear drives the second swing arm to rotate, the second swing arm drives the second connecting rod to swing, the second connecting rod drives the second connecting structure to move up and down, and the second connecting structure drives the filling tube to move up and down.
[0014] Furthermore, the first connection structure and the second connection structure are arranged in a fixed sleeve.
[0015] The advantages of this application are:
[0016] 1. The present application improves the gear transmission of the filling transmission structure of the traditional cam structure, thereby increasing the operating speed of the overall equipment, greatly improving the filling efficiency per unit time, and reducing the probability of mechanical failure.
[0017] 2. The rotary valve of the present application is provided with an arc-shaped filling channel. The filling channel in a traditional rotary valve is L-shaped, and the two ends of the channel are vertically arranged at 90 degrees. During the actual filling process, when the filling piston pushes the filling, the filling is easily accumulated at the corners, while the arc-shaped filling channel can avoid filling accumulation, so that the filling will not accumulate or be blocked when entering and being pushed out of the rotary valve.
[0018] 3. The present application adopts a motor to drive a sprocket or a gear, and each sprocket and gear has a separate transmission mechanism to drive each component to move, so that the action of each individual component can be adjusted. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the filling mechanism structure.
[0020] Figure 2It is a schematic diagram of the rotary valve and related structures.
[0021] In the accompanying drawings: 501-first gear, 502-second gear, 503-first swing arm, 504-first connecting rod, 505-stuffing tube, 506-third gear, 507-fourth gear, 508-second swing arm, 509-second connecting rod, 510-stuffing tube, 511-first sprocket, 512-second sprocket, 513-stuffing piston, 514-third sprocket, 515-fourth sprocket, 516-rotary valve, 517-stuffing tube, 518-fixed sleeve seat, 519-feeding base, 520-piston tube, 521-fixed sleeve. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.
[0023] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0024] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0025] In the description of the present application, it should be noted that the terms "upper", "vertical", "inner", "outer", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the product of the application is usually placed when in use, or the orientation or position relationship commonly understood by those skilled in the art. They are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0026] In the description of this application, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0027] Example 1
[0028] like Figure 1 As shown, a stuffing injection mechanism for stuffed food comprises a first gear 501, a second gear 502, a first swing arm 503 and a first connecting rod 504 connected in sequence, and a third gear 506, a fourth gear 507, a second swing arm 508 and a second connecting rod 509 connected in sequence, the first connecting rod 504 is connected to a stuffing pushing tube 505 via a first connecting structure, the second connecting rod 509 is connected to a stuffing injection tube 510 via a second connecting structure, the stuffing injection tube 510 is connected to a laterally arranged stuffing feed tube 517, the stuffing feed tube 517 is connected to one end of a rotary valve 516, and a stuffing injection piston 513 is provided at the other end of the rotary valve 516. The motor is connected to the first gear 501, and the motor drives the first gear 501 to rotate. The first gear 501 meshes with the second gear 502 and drives it to rotate. The second gear 502 drives the first swing arm 503 to rotate. The first swing arm 503 drives the first connecting rod 504 to swing. The first connecting rod 504 drives the first connecting structure to move up and down. The first connecting structure drives the stuffing pushing tube 505 to move up and down. The motor is connected to the third gear 506, and the motor drives the third gear 506 to rotate. The third gear 506 meshes with the fourth gear 507 and drives it to rotate. The fourth gear 507 drives the second swing arm 508 to rotate. The second swing arm 508 drives the second connecting rod 509 to swing. The second connecting rod 509 drives the second connecting structure to move up and down. The second connecting structure drives the stuffing injection tube 510 to move up and down.
[0029] The present application improves the gear transmission of the filling transmission structure of the traditional cam structure, increases the running speed of the overall equipment, greatly improves the filling efficiency per unit time, and reduces the probability of mechanical failure. The present application uses a motor to drive a sprocket or gear, and each sprocket and gear has a separate transmission mechanism to drive each component to move, so that the action of each individual component can be adjusted.
[0030] Example 2
[0031] like Figure 1As shown, a stuffing injection mechanism for stuffed food comprises a first gear 501, a second gear 502, a first swing arm 503 and a first connecting rod 504 connected in sequence, and a third gear 506, a fourth gear 507, a second swing arm 508 and a second connecting rod 509 connected in sequence, the first connecting rod 504 is connected to a stuffing pushing tube 505 via a first connecting structure, the second connecting rod 509 is connected to a stuffing injection tube 510 via a second connecting structure, the stuffing injection tube 510 is connected to a laterally arranged stuffing feed tube 517, the stuffing feed tube 517 is connected to one end of a rotary valve 516, and a stuffing injection piston 513 is provided at the other end of the rotary valve 516.
[0032] The motor is connected to the first gear 501, and the motor drives the first gear 501 to rotate. The first gear 501 meshes with the second gear 502 and drives it to rotate. The second gear 502 drives the first swing arm 503 to rotate. The first swing arm 503 drives the first connecting rod 504 to swing. The first connecting rod 504 drives the first connecting structure to move up and down. The first connecting structure drives the stuffing pushing tube 505 to move up and down.
[0033] The motor is connected to the third gear 506, and the motor drives the third gear 506 to rotate. The third gear 506 meshes with the fourth gear 507 and drives it to rotate. The fourth gear 507 drives the second swing arm 508 to rotate. The second swing arm 508 drives the second connecting rod 509 to swing. The second connecting rod 509 drives the second connecting structure to move up and down. The second connecting structure drives the filling tube 510 to move up and down.
[0034] like Figure 2 As shown, the rotary valve 516 is located in the feed base 519, and the two ends of the feed base 519 are connected to the filling pipe 517 and the piston tube 520. The piston tube 520 is provided with a filling piston 513, and the filling pipe 517 and the piston tube 520 are evenly arranged horizontally. The top of the feed base 519 is provided with a feed port, and the rotary valve 516 is provided with an arc-shaped filling channel. The angle between the two ends of the arc-shaped filling channel is greater than 90 degrees and less than 180 degrees. The angle here refers to the angle formed between the straight line formed by one end of the filling channel and the midpoint of the filling channel and another straight line formed by the other end of the filling channel and the midpoint of the filling channel. The specific angle is not repeated here as long as it can meet the requirements that the two ends of the filling channel can be connected to the filling port and the filling piston 513 at the same time, and the filling piston 513 can be connected to the filling feed pipe 517 after rotation.
[0035] A fixed sleeve seat 518 is sleeved on the bottom of the filling injection tube 510 , and the filling feeding tube 517 passes through the fixed sleeve seat 518 and is communicated with the filling injection tube 510 .
[0036] The motor is connected to the third sprocket 514 , the third sprocket 514 is connected to the fourth sprocket 515 via a chain, and the fourth sprocket 515 is connected to the rotary valve 516 .
[0037] The motor is connected to the first sprocket 511, the first sprocket 511 is connected to the second sprocket 512 through a chain, and the second sprocket 512 is connected to the filling piston 513. The motor here can be driven by multiple different motors alone, or by one motor. When one motor is used, a structure known to those skilled in the art can be used to drive multiple components.
[0038] The first connection structure and the second connection structure are arranged in the fixed sleeve 521. The fixed sleeve 521 enables the vertical parts of the first connection structure and the second connection structure located therein to move up and down therein, thereby realizing the up and down movement of the first connection structure and the second connection structure after the swinging motion of the swing arm is changed.
[0039] The filling principle of this application is as follows:
[0040] Step 1: The rotary valve 516 is rotated to connect the feed port and the end of the filling injection piston 513, and the filling injection piston 513 is pulled rightward with a set stroke, so that the filling is sucked into the filling channel of the rotary valve 516 from the feed port;
[0041] Step 2: Rotate the rotary valve 516 90 degrees to connect one end of the filling piston 513 with the end of the filling inlet pipe 517;
[0042] Step 3: The filling piston 513 is pressed to the left by a set stroke, so that the fillings within a certain weight range enter the filling tube 510 along the filling feeding tube 517;
[0043] Step 4: The third gear 506 drives the fourth gear 507 to rotate, and the fourth gear 507 drives the second swing arm 508 to rotate. One end of the second swing arm 508 is connected to the second connecting rod 509. The second connecting rod 509 drives the second connecting structure to move downward in the fixed sleeve 521 to set a stroke, and the filling tube 510 moves up and down to separate the filling from the filling in the filling tube 517.
[0044] Step 5: The first gear 501 drives the second gear 502 to rotate, and the second gear 502 drives the first swing arm 503 to rotate. One end of the first swing arm 503 is connected to the first connecting rod 504. The first connecting rod 504 drives the first connecting structure to move up and down. The first connecting structure moves down in the fixed sleeve 521 to set a stroke, driving the stuffing pushing tube 505 to move up and down. The stuffing pushing tube 505 moves down in the stuffing injection tube 510 to set a stroke, so that the stuffing is injected into the mold;
[0045] Step 6: The filling tube 510 returns to the set position;
[0046] Step 7: Push the stuffing tube 505 back to the set position;
[0047] Step 8: The rotary valve 516 returns to the set position;
[0048] Step 9: Start the next cycle.
[0049] The present application improves the gear transmission of the filling transmission structure of the traditional cam structure, improves the operating speed of the overall equipment, greatly improves the filling efficiency per unit time, and reduces the probability of mechanical failure. The rotary valve 516 of the present application is provided with an arc-shaped filling channel. The filling channel in the traditional rotary valve 516 is L-shaped, and the two ends of the channel are vertically arranged at 90 degrees. In the actual filling process, when the filling piston 513 pushes the filling, the filling is easily accumulated at the corner, and the arc-shaped filling channel can avoid the accumulation of fillings, so that the fillings will not accumulate and block when entering the rotary valve 516 and when being pushed out of the rotary valve 516. The present application uses a motor to drive a sprocket or gear, and each sprocket and gear has a separate transmission mechanism to drive each component to move, so that the action of each individual component can be adjusted.
Claims
1. A filling mechanism for stuffed food, characterized in that: The invention comprises a first gear (501), a second gear (502), a first swing arm (503) and a first connecting rod (504) which are connected in sequence, and a third gear (506), a fourth gear (507), a second swing arm (508) and a second connecting rod (509) which are connected in sequence, wherein the first connecting rod (504) is connected to a stuffing pushing tube (505) via a first connecting structure, and the second connecting rod (509) is connected to a stuffing injection tube (510) via a second connecting structure, and the stuffing injection tube (510) is connected to a stuffing feed tube (517) which is arranged transversely, and the stuffing feed tube (517) is connected to one end of a rotary valve (516), and a stuffing injection piston (513) is arranged at the other end of the rotary valve (516).
2. A filling injection mechanism for stuffed food according to claim 1, characterized in that: The rotary valve (516) is located in a feeding base (519); the two ends of the feeding base (519) are connected to a filling feeding tube (517) and a piston tube (520); a filling injection piston (513) is arranged in the piston tube (520); the filling feeding tube (517) and the piston tube (520) are evenly arranged horizontally; a feeding port is arranged at the top of the feeding base (519); and an arc-shaped filling channel is arranged inside the rotary valve (516).
3. A filling injection mechanism for stuffed food according to claim 1, characterized in that: A fixed sleeve seat (518) is sleeved on the bottom of the filling injection tube (510), and the filling feed tube (517) passes through the fixed sleeve seat (518) and is in communication with the filling injection tube (510).
4. A filling injection mechanism for stuffed food according to claim 1, characterized in that: The motor is connected to the third sprocket (514), the third sprocket (514) is connected to the fourth sprocket (515) via a chain, and the fourth sprocket (515) is connected to the rotary valve (516).
5. A filling injection mechanism for stuffed food according to claim 1, characterized in that: The motor is connected to the first sprocket (511), the first sprocket (511) is connected to the second sprocket (512) via a chain, and the second sprocket (512) is connected to the filling piston (513).
6. A filling injection mechanism for stuffed food according to claim 1, characterized in that: The motor is connected to the first gear (501), the motor drives the first gear (501) to rotate, the first gear (501) meshes with the second gear (502) and drives the second gear (502) to rotate, the second gear (502) drives the first swing arm (503) to rotate, the first swing arm (503) drives the first connecting rod (504) to swing, the first connecting rod (504) drives the first connecting structure to move up and down, and the first connecting structure drives the stuffing pushing tube (505) to move up and down.
7. A filling injection mechanism for stuffed food according to claim 1, characterized in that: The motor is connected to the third gear (506), the motor drives the third gear (506) to rotate, the third gear (506) meshes with the fourth gear (507) and drives the fourth gear (507) to rotate, the fourth gear (507) drives the second swing arm (508) to rotate, the second swing arm (508) drives the second connecting rod (509) to swing, the second connecting rod (509) drives the second connecting structure to move up and down, and the second connecting structure drives the filling tube (510) to move up and down.
8. The filling injection mechanism for stuffed food according to claim 1, characterized in that: The first connection structure and the second connection structure are arranged in the fixed sleeve (521).
Citation Information
Patent Citations
A compact filling food forming machine
CN105724508B