Self-rescuer
By using a combination design of aluminum alloy inner liner and carbon fiber layer fiber layer in the oxygen cylinder of the coal mine underground self-rescue device, the problem of heavy and low gas storage pressure of the existing self-rescue device is solved, and a lightweight and high-pressure gas cylinder is realized, which improves the oxygen reserve and oxygen supply time.
Patent Information
- Application Number
- CN202420817454.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-04-18
AI Technical Summary
The oxygen cylinder material of the existing coal mine underground self-rescue device is made of metal steel, which leads to heavy equipment and low gas storage pressure, making it difficult to carry and increase gas storage pressure.
A gas cylinder consisting of an inner liner and a fiber layer, wherein the inner liner may be an aluminum alloy or thin stainless steel, the fiber layer includes a carbon fiber layer and a glass fiber layer, and the carbon fiber layer alternately arranges transverse and longitudinal fiber layers along the thickness direction to increase the gas bearing capacity and reduce weight.
It realizes the lightweight and high gas storage pressure of the gas cylinder, improves the oxygen storage and oxygen supply time, and has the characteristics of corrosion resistance and light weight.
Smart Images

Figure CN222738388U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coal mines, in particular to a self-rescuer. Background Art
[0002] The self-rescuer is a necessary protective equipment for personnel working underground in coal mines. It can provide personnel with sufficient oxygen within a certain period of time to ensure the health and safety of personnel underground. It is the primary equipment for effective escape when a disaster occurs underground in a coal mine.
[0003] In the related art, the oxygen cylinder of the self-rescuer is made of metal steel, which is heavy, inconvenient to carry, and has low gas storage pressure.
[0004] Therefore, for above-mentioned deficiency, be badly in need of a kind of self-rescuer, have the gas cylinder that is easy to carry and has high gas storage pressure. Utility Model Content
[0005] The embodiment of the utility model provides a self-rescuer, which has a gas cylinder which is easy to carry and has high gas storage pressure.
[0006] The utility model embodiment provides a self-rescuer, comprising a gas cylinder, wherein the gas cylinder comprises an inner liner and a fiber layer from inside to outside;
[0007] The fiber layer includes a carbon fiber layer, and the carbon fiber layer includes a transverse fiber layer and a longitudinal fiber layer alternately arranged along a thickness direction, and a fiber direction of the transverse fiber layer is different from a fiber direction of the longitudinal fiber layer.
[0008] In a possible design, the fiber layer further includes a glass fiber layer, and the glass fiber layer is arranged on a side of the carbon fiber layer away from the inner liner.
[0009] In a possible design, the gas outlet of the gas cylinder is connected with a flow control device, and the flow control device includes a main body and an adjusting rod. A gas channel is arranged inside the main body, and the inlet of the gas channel is connected to the gas cylinder. The main body is provided with a through hole, and the cross section of the through hole gradually decreases from the inside to the outside of the main body. The adjusting rod penetrates into the gas channel inside the main body through the through hole. A partition is arranged in the gas channel, and the partition separates the part of the fluid channel close to the gas outlet into two outlet channels. A sphere is arranged in the middle of the adjusting rod, and the sphere is sealed and movably connected to the end of the through hole with a smaller cross section. The part of the adjusting rod located in the gas channel is provided with a baffle.
[0010] By moving the portion of the regulating rod located outside the main body, the regulating rod is rotated while sealing the through hole, and by moving the regulating rod, the baffle is made to block or open one of the outlet channels, thereby controlling the flow of the gas channel.
[0011] In one possible design, the gas cylinder is connected to an air bag, which is used to store gas. The air bag is connected to a respirator and a cleaning tank, the cleaning tank is filled with hydroxide, and the hydroxide is used to absorb carbon dioxide and release oxygen. The respirator includes an inhalation port and an exhalation port, and the cleaning tank includes an air inlet and an air outlet. The inhalation port of the respirator is connected to the air bag, the exhalation port of the respirator is connected to the air inlet of the cleaning tank, and the air outlet of the cleaning tank leads to the air bag.
[0012] In a possible design, a columnar medicine tray carrier is provided in the cleaning tank, and a plurality of medicine trays are arranged axially on the medicine tray carrier. The interior of the medicine tray is hollow and provided with lithium hydroxide. The medicine tray is provided with a plurality of air holes for turbid air to pass through. The exhalation port of the respirator is connected to one end of the medicine tray carrier through an exhalation hose, and the other end of the medicine tray carrier is connected to the cleaning tank through a supporting column. An air outlet channel is formed between the medicine tray carrier and the cleaning tank, and the air outlet channel is connected to the airbag.
[0013] In a possible design, the medicine tray carrier is provided with a plurality of slots, and the slots are used to detachably arrange the medicine tray.
[0014] In a possible design, a sealing ring is provided at the portion of the medicine tray for inserting into the slot.
[0015] In a possible design, the self-rescuer is placed and stored in a storage box, which is formed by a plurality of plates connected to each other, and the plates sequentially include a first planar layer, a honeycomb interlayer and a second planar layer along a thickness direction.
[0016] Compared with the prior art, the utility model has at least the following beneficial effects:
[0017] In this embodiment, the material of the inner liner can be aluminum alloy or thin stainless steel, which has excellent light weight. The carbon fiber layer is wrapped around the outside of the aluminum alloy, which increases the gas carrying capacity of the inner liner and also has the characteristics of corrosion resistance and light weight. In summary, the carbon fiber increases the gas carrying capacity of the gas cylinder and makes the gas cylinder as a whole have the characteristics of light weight. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a structural schematic diagram of a self-rescuer provided by an embodiment of the utility model;
[0020] Figure 2 It is a partial cross-sectional structural schematic diagram of a gas cylinder provided by an embodiment of the utility model;
[0021] Figure 3 It is a structural schematic diagram of a flow control device provided by an embodiment of the utility model;
[0022] Figure 4 It is a schematic cross-sectional structure diagram of a cleaning tank provided by an embodiment of the utility model;
[0023] Figure 5 This is a schematic diagram of the top view of a cleaning tank provided by an embodiment of the utility model;
[0024] Figure 6 It is a structural schematic diagram of a plate body provided by an embodiment of the utility model.
[0025] In the figure:
[0026] 1- Gas cylinder;
[0027] 11-Inner liner;
[0028] 12-carbon fiber layer;
[0029] 13-glass fiber layer;
[0030] 2-Flow control device;
[0031] 21- Subject;
[0032] 22-gas channel;
[0033] 23-adjusting rod;
[0034] 231-Sphere;
[0035] 24-partition;
[0036] 25-gas cylinder switch knob;
[0037] 3- Airbag;
[0038] 4-Respirator;
[0039] 5- Clean the tank;
[0040] 6-medicine tray carrier;
[0041] 61-carrying medicine tray;
[0042] 611-lithium hydroxide;
[0043] 612- pores;
[0044] 613-seal ring;
[0045] 7- Exhalation hose;
[0046] 8-air outlet channel;
[0047] 9- Support column;
[0048] 100-plate body;
[0049] 101- first plane layer;
[0050] 102-honeycomb sandwich;
[0051] 103 - Second plane layer. DETAILED DESCRIPTION
[0052] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0053] In the description of the embodiments of the present utility model, unless otherwise clearly specified and limited, the terms "first" and "second" are used only for descriptive purposes and cannot be understood as indicating or implying relative importance; unless otherwise specified or explained, the term "multiple" refers to two or more; the terms "connected" and "fixed" should be understood in a broad sense, for example, "connected" can be a fixed connection, a detachable connection, an integral connection, or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0054] In the description of this specification, it is necessary to understand that the directional words such as "upper" and "lower" described in the embodiments of the utility model are described at the angles shown in the drawings and should not be understood as limiting the embodiments of the utility model. In addition, in the context, it is also necessary to understand that when it is mentioned that an element is connected to another element "upper" or "lower", it can not only be directly connected to another element "upper" or "lower", but also indirectly connected to another element "upper" or "lower" through an intermediate element.
[0055] like Figure 1 and Figure 2 As shown, the embodiment of the utility model provides a self-rescuer, comprising a gas cylinder 1, wherein the gas cylinder 1 comprises an inner liner 11 and a fiber layer from the inside to the outside;
[0056] The fiber layer includes a carbon fiber layer 12. The carbon fiber layer 12 includes transverse fiber layers and longitudinal fiber layers alternately arranged along the thickness direction. The fiber direction of the transverse fiber layer is different from the fiber direction of the longitudinal fiber layer.
[0057] In this embodiment, the material of the inner liner 11 can be an aluminum alloy or a thin stainless steel with excellent light weight. The carbon fiber layer 12 is wrapped around the outside of the aluminum alloy, which increases the gas carrying capacity of the inner liner 11 and also has the characteristics of corrosion resistance and light weight. In summary, the gas carrying capacity of the gas cylinder 1 is increased by carbon fiber, and the gas cylinder 1 as a whole has the characteristics of light weight.
[0058] In this embodiment, transverse fiber layers and longitudinal fiber layers are alternately arranged along the thickness direction, and the fiber direction of the transverse fiber layer is different from that of the longitudinal fiber layer. Preferably, the fiber direction of the transverse fiber layer is perpendicular to that of the longitudinal fiber layer. The arrangement of the transverse fiber layer and the longitudinal fiber layer can make the mechanical properties of the entire fiber layer more uniform in all directions, thereby increasing the service life of the material.
[0059] In some embodiments of the present invention, the fiber layer further includes a glass fiber layer 13 , and the glass fiber layer 13 is disposed on a side of the carbon fiber layer 12 away from the inner liner 11 .
[0060] In this embodiment, a glass fiber layer 13 is added outside the carbon fiber. In addition to being lightweight and having excellent mechanical properties, the glass fiber layer 13 also has excellent thermal insulation properties, which can minimize temperature changes of the carbon fiber layer 12, the inner liner 11, and the gas in the inner liner 11.
[0061] Specifically, the thickness of the liner 11 can be 7 mm, the thickness of the transverse fiber layer and the thickness of the longitudinal fiber layer can both be 0.14 mm, the overall thickness of the fiber layer can be 6×0.14 mm, the thickness of the glass fiber layer 13 can be 0.5 mm, and can be composed of two layers of 0.25 mm single-layer glass fibers. Compared with the commonly used ZYX45 oxygen-isolating self-rescuer, the self-rescuer provided by the present application has a 30% reduction in weight, a 20% increase in oxygen storage pressure, a 25% increase in rated protection time, and a 35% increase in oxygen storage capacity.
[0062] like Figure 3As shown, in some embodiments of the utility model, the gas outlet of the gas cylinder 1 is connected with a flow control device 2, and the flow control device 2 includes a main body 21 and an adjusting rod 23. A gas channel 22 is arranged inside the main body 21, and the inlet of the gas channel 22 is connected to the gas cylinder 1. The main body 21 is provided with a through hole, and the cross section of the through hole gradually decreases from the inside to the outside of the main body 21. The adjusting rod 23 penetrates into the gas channel 22 inside the main body 21 through the through hole. A partition 24 is arranged in the gas channel 22, and the partition 24 separates the part of the fluid channel close to the gas outlet into two outlet channels. A sphere 231 is arranged in the middle of the adjusting rod 23, and the sphere 231 is sealed and movably connected to the end of the through hole with a smaller cross section. The part of the adjusting rod 23 located in the gas channel 22 is provided with a baffle;
[0063] By moving the portion of the adjusting rod 23 located outside the main body 21 , the adjusting rod 23 is rotated while sealing the through hole. By moving the adjusting rod 23 , the baffle is blocked or opened to control the flow of the gas channel 22 .
[0064] In the present application, the through hole can be trumpet-shaped or semi-trumpet-shaped. Of course, it can also be other shapes with different cross-sections, which can allow the adjusting rod 23 to rotate in the through hole with the sphere 231 as the axis. The part of the adjusting rod 23 located in the gas channel 22 is provided with a baffle, which can be a plate body mounted on the adjusting rod 23. A partition 24 is provided in the fluid channel to divide the fluid channel outlet into two outlet channels. By toggling the adjusting rod 23, the control can be adjusted to adjust the baffle blockage (semi-blockage) or open an outlet channel, thereby adjusting the flow in the gas channel 22. During normal use, the baffle and the partition 24 cooperate to block an outlet channel. At this time, the gas supply flow rate is 1.2L / min. When the adjusting rod 23 is toggled to separate the baffle and the partition 24, the gas supply flow rate can be increased from 1.2L / min to 60L / min, realizing the ability of manual oxygen supply adjustment, and having the advantage of easy operation.
[0065] In this embodiment, the gas inlet of the gas channel 22 may be provided with a gas cylinder switch knob 25 to control the communication between the gas cylinder 1 and the gas channel 22. The opening force of the gas cylinder switch knob 25 is 40-150N, and turning it can provide gas to the gas channel 22.
[0066] In this embodiment, a barometer may be provided at the gas outlet of the gas channel 22, and the range of the barometer may be 40 MPa, with a measurement accuracy of 2.5. In addition, the scale and indication on the barometer may have a luminous function, which may provide accurate residual gas pressure values for operators in dim environments.
[0067] It should be noted that the conventional flow control device 2 is usually made of alloy material, which is heavy and increases the overall weight of the self-rescuer. The flow control device of the present application uses special plastic as the main material, which has the advantages of light weight and high pressure resistance.
[0068] Please refer to Figure 1 In some embodiments of the utility model, the gas cylinder 1 is connected to an airbag 3, the airbag 3 is used to store gas, the airbag 3 is connected to a respirator 4 and a cleaning tank 5, the cleaning tank 5 is filled with hydroxide, the hydroxide is used to absorb carbon dioxide and release oxygen, the respirator 4 includes an inlet and an exhalation port, the cleaning tank 5 includes an air inlet and an outlet, the inlet of the respirator 4 is connected to the airbag 3, the exhalation port of the respirator 4 is connected to the air inlet of the cleaning tank 5, and the air outlet of the cleaning tank 5 is connected to the airbag 3.
[0069] In this embodiment, the gas in the gas cylinder 1 can be first stored in the airbag 3, and then inhaled into the human body through the respirator 4 from the airbag 3, and the gas exhaled by the human body can pass through the airbag 3 through the pipeline and directly enter the cleaning tank 5. The hydroxide in the cleaning tank 5 can absorb the carbon dioxide in the exhaled gas of the human body and release oxygen into the airbag 3. An exhaust valve can be set on the airbag 3, which automatically exhausts when the pressure in the airbag 3 is 150-300Pa, which has the effect of preventing the pressure in the airbag 3 from being too high. An air-filling pressure plate can also be set on the airbag 3. When the pressure in the airbag 3 is -100--400Pa, it can be turned to accelerate the inflation of air into the airbag 3.
[0070] It is understandable that the gas cylinder 1 can be directly connected to the air bag 3, and can also be connected to the gas cylinder 1 through the flow control device 2 provided by the utility model.
[0071] In this embodiment, the hydroxide may be calcium hydroxide or lithium hydroxide, preferably lithium hydroxide. Lithium hydroxide has a higher conversion efficiency than calcium hydroxide and can absorb 90% of the carbon dioxide exhaled by the human body.
[0072] Please refer to Figure 4 and Figure 5 In some embodiments of the utility model, a columnar medicine tray carrier 6 is provided in the cleaning tank 5, and a plurality of medicine trays 61 are provided along the axial direction of the medicine tray carrier 6. The interior of the medicine tray carrier 61 is hollow and provided with lithium hydroxide 611. The medicine tray carrier 61 is provided with a plurality of air holes 612 for turbid air to pass through. The exhalation port of the respirator 4 is connected to one end of the medicine tray carrier 6 through an exhalation hose 7, and the other end of the medicine tray carrier 6 is connected to the cleaning tank 5 through a supporting column 9. An air outlet channel 8 is formed between the medicine tray carrier 6 and the cleaning tank 5, and the air outlet channel 8 is connected to the airbag 3.
[0073] In this embodiment, the turbid air exhaled from the respirator 4 directly enters the medicine tray carrier 6 through the exhalation hose 7, and then passes through multiple medicine trays 61 step by step. The medicine trays 61 carry lithium hydroxide 611. When the turbid air passes through the medicine trays 61 through the air holes 612, it fully contacts and reacts with the lithium hydroxide 611 in the medicine trays 61. The lithium hydroxide 611 absorbs carbon dioxide to generate oxygen. Finally, the turbid air passing through the multiple medicine trays 61 step by step becomes oxygen-filled gas, which enters the air bag 3 again through the air outlet channel 8, and is then inhaled into the human body through the air inlet of the respirator 4.
[0074] In some embodiments of the present invention, the medicine tray carrier 6 is provided with a plurality of slots, and the slots are used to detachably arrange the medicine tray 61 .
[0075] In this embodiment, the medicine tray 61 can be fixed by the card slot. When the medicine in the medicine tray is used up or expires, the medicine tray can be removed and replenished with new medicine and then reused.
[0076] In some embodiments of the present invention, a sealing ring 613 is provided at the portion of the medicine tray 61 for inserting into the slot.
[0077] In this embodiment, in order to prevent the exhaled foul air from passing through the gap between the card slot and the medicine tray 61 , a sealing ring 613 is provided at the portion of the medicine tray 61 for inserting into the card slot.
[0078] Please refer to Figure 6 In some embodiments of the utility model, the self-rescuer is placed and stored in a storage box, which is formed by a plurality of plates 100 connected to each other. The plates 100 include a first plane layer 101, a honeycomb interlayer 102 and a second plane layer 103 in sequence along the thickness direction.
[0079] The plate body 100 is mainly made of nylon cellulose, and the honeycomb interlayer 102 is composed of a series of hexagonal cells shaped like honeycombs, and has the advantages of light weight, strong impact resistance and strong corrosion resistance.
[0080] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.
Claims
1. A self-rescuer, characterized in that: The gas cylinder (1) comprises an inner liner (11) and a fiber layer from the inside to the outside; The fiber layer comprises a carbon fiber layer (12), wherein the carbon fiber layer (12) comprises transverse fiber layers and longitudinal fiber layers alternately arranged along a thickness direction, wherein the fiber direction of the transverse fiber layer is different from the fiber direction of the longitudinal fiber layer.
2. The self-rescuer according to claim 1, characterized in that: The fiber layer further comprises a glass fiber layer (13), and the glass fiber layer (13) is arranged on a side of the carbon fiber layer (12) away from the inner liner (11).
3. The self-rescuer according to claim 1, characterized in that: The gas outlet of the gas cylinder (1) is connected to a flow control device (2), the flow control device (2) comprising a main body (21) and an adjusting rod (23), a gas channel (22) is arranged inside the main body (21), the inlet of the gas channel (22) is connected to the gas cylinder (1), the main body (21) is provided with a through hole, the cross section of the through hole gradually decreases from the inside of the main body (21) to the outside, the adjusting rod (23) penetrates into the gas channel (22) inside the main body (21) through the through hole, a partition (24) is arranged in the gas channel (22), the partition (24) separates the part of the gas channel (22) close to the gas outlet into two outlet channels, a sphere (231) is arranged in the middle of the adjusting rod (23), the sphere (231) is sealingly and movably connected to the end of the through hole with a smaller cross section, and a baffle is arranged on the part of the adjusting rod (23) located in the gas channel (22); By moving the portion of the adjusting rod (23) located outside the main body (21), the adjusting rod (23) is rotated while sealing the through hole, and by moving the adjusting rod (23) so that the baffle plate blocks or opens one of the outlet channels, the flow rate of the gas channel (22) is controlled.
4. The self-rescuer according to claim 1, characterized in that: The gas cylinder (1) is connected to an air bag (3), and the air bag (3) is used to store gas. The air bag (3) is connected to a respirator (4) and a cleaning tank (5), and the cleaning tank (5) is filled with hydroxide, and the hydroxide is used to absorb carbon dioxide and release oxygen. The respirator (4) includes an inhalation port and an exhalation port, and the cleaning tank (5) includes an air inlet and an air outlet. The inhalation port of the respirator (4) is connected to the air bag (3), the exhalation port of the respirator (4) is connected to the air inlet of the cleaning tank (5), and the air outlet of the cleaning tank (5) is connected to the air bag (3).
5. The self-rescuer according to claim 4, characterized in that: A columnar medicine tray carrier (6) is arranged in the cleaning tank (5), and a plurality of medicine trays (61) are arranged on the medicine tray carrier (6) along the axial direction. The interior of the medicine tray (61) is hollow and provided with lithium hydroxide (611). The medicine tray (61) is provided with a plurality of air holes (612) for turbid air to pass through. The exhalation port of the respirator (4) is connected to one end of the medicine tray carrier (6) through an exhalation hose (7), and the other end of the medicine tray carrier (6) is connected to the cleaning tank (5) through a support column (9). An air outlet channel (8) is formed between the medicine tray carrier (6) and the cleaning tank (5), and the air outlet channel (8) is connected to the air bag (3).
6. The self-rescuer according to claim 5, characterized in that: The medicine tray carrier (6) is provided with a plurality of slots, and the slots are used to detachably arrange the carrying medicine tray (61).
7. The self-rescuer according to claim 6, characterized in that: A sealing ring (613) is provided at the portion of the medicine-carrying tray (61) used for inserting into the slot.
8. The self-rescuer according to claim 1, characterized in that: The self-rescuer is placed and stored in a storage box, which is formed by a plurality of plates (100) connected to each other. The plates (100) sequentially include a first plane layer (101), a honeycomb interlayer (102) and a second plane layer (103) along a thickness direction.