Portable renewable gas standard substance compliance emission integrated device
By designing a portable renewable gas standard substance compliance emission integrated device, the problem of heavy movement of the toxic gas alarm verification device and leakage of gas standard substances is solved, and safe and efficient gas treatment and environmentally friendly emissions are achieved.
Patent Information
- Application Number
- CN202420839767.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-11-27
AI Technical Summary
The existing toxic gas alarm verification device is difficult to move, and the risk of leakage of standard gas substances is high. After the detection is completed, the toxic gas is directly discharged to pollute the environment.
A portable renewable gas standard substance compliance emission integrated device is designed, including isolation boxes and filter tanks, to achieve safe handling of gas standard substances and environmentally friendly emissions through forced emission devices and desulfurization filter layers.
It effectively avoids the leakage of gas standard substances, ensures the safety of the calibration process, and realizes the regeneration and reuse of gas through the desulfurization filter layer, reducing pollution and use costs.
Smart Images

Figure CN222738799U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of instrument detection, and more specifically, to a portable renewable gas standard substance compliance emission integrated device. Background Art
[0002] The toxic gas alarm consists of a detector and an alarm control host. It is widely used in petroleum, gas, chemicals, oil depots and other petrochemical industries where toxic gases exist. It is used to detect leaks in indoor and outdoor dangerous places. It is an important instrument to ensure production and personal safety.
[0003] In order to ensure the normal use of toxic and hazardous gas alarms, they need to be calibrated regularly according to the calibration procedures. In the existing technology, the calibration device is difficult to move; there is a risk of leakage of gas standard substances during the calibration process, and toxic gases will be directly discharged after the test, thereby polluting the environment. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a portable integrated device for compliant emission of renewable gas standard substances.
[0005] The solution adopted by the utility model to solve the technical problem is:
[0006] A portable integrated device for compliant emission of renewable gas standard substances, comprising an isolation box and a filter tank, wherein the isolation box is respectively provided with a zero-point gas inlet, a gas standard substance inlet, a detection equipment connection port, and a gas outlet; the filter tank is provided with an inlet connected to the gas outlet, and an outlet; a filter layer is provided in the filter tank; and a forced emission device is provided between the gas outlet and the inlet.
[0007] In some possible implementations,
[0008] The forced exhaust device includes a shell installed at the bottom of the isolation box, an exhaust fan installed in the shell and connected to the gas outlet, and a gas pipeline connected to the outlet of the exhaust fan; the other end of the gas pipeline is connected to the air inlet.
[0009] In some possible implementations,
[0010] The detection device connection port is provided with a thread.
[0011] In some possible implementations,
[0012] The gas cylinder air inlet is provided with an inverted tooth nozzle.
[0013] In some possible implementations,
[0014] A second inverted tooth nozzle is arranged on the outside of the filter tank and is arranged corresponding to the air inlet. The second inverted tooth nozzle is connected to the air pipeline. A third inverted tooth nozzle connected to the air pipeline is arranged at the outlet of the exhaust fan.
[0015] In some possible implementations,
[0016] The filter tank comprises a tank body connected to the shell; a replacement port is arranged on the tank body, and the air outlet is arranged on the side of the filter layer away from the forced discharge device; a pressure plate for opening and closing the replacement port is arranged on the tank body; the filter layer is arranged in the tank body;
[0017] In the closed state, the pressure plate is sealed and connected to the tank body.
[0018] In some possible implementations,
[0019] The filter layer is a desulfurization filter layer.
[0020] In some possible implementations,
[0021] A plurality of overflow plates arranged in parallel to form a filter channel are arranged in the filter tank, and two ends of the filter channel are respectively connected with the air inlet and the air outlet; the filter layer is located in the filter channel.
[0022] Compared with the prior art, the utility model has the following beneficial effects:
[0023] During the calibration of the utility model, the detection probe of the device under test is connected to the detection device connection port of the isolation box through a hose, the gas cylinder conveys the gas standard substance into the isolation box, and contacts the probe of the device under test with the hose through the detection device connection port, the probe of the device under test will detect the concentration of the gas standard substance in the isolation box, and by reading the indication reading displayed on the device under test, it is calculated whether the indication error of the concentration point exceeds the allowable error of the device under test, so as to judge whether the device under test is qualified; if the indication error of the device under test exceeds the allowable error, it is judged as unqualified, and the unqualified device under test can be calibrated and repaired, and then re-tested and judged using the above-mentioned calibration method.
[0024] After the calibration of the equipment to be inspected is completed, the utility model closes the gas cylinder, turns on the exhaust fan, opens the zero-point gas check valve, and the zero-point gas or air enters the isolation box and mixes with the gas standard substance to form a mixed gas. The exhaust fan sucks the mixed gas in the isolation box and transports it to the filter tank. The mixed gas absorbs the toxic substances through the filter layer in the filter tank and then discharges it until the mixed gas concentration in the isolation box reaches the zero-point gas concentration or air, thereby emptying the gas standard substance in the isolation box.
[0025] Compared with the prior art, the utility model solves the problem of leakage of gas standard substances during the calibration of equipment such as toxic gas alarms, and can also process the gas standard substances to effectively avoid polluting the environment after their discharge;
[0026] In the utility model, during the verification process of the equipment to be tested, the gas standard substance contacts the probe of the equipment to be tested in the isolation box, effectively isolating the test personnel from the toxic gas and ensuring the safety of the personnel during the verification process.
[0027] The utility model adopts the desulfurizer as the filter layer, which can effectively realize the regeneration and reuse, reduce the use cost and pollutant treatment cost,
[0028] The utility model has the advantages of simple structure and strong practicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the structure of the utility model;
[0030] Figure 2 This is a schematic diagram of the structural relationship between the isolation box and the exhaust fan in the utility model;
[0031] Figure 3 It is a vertical view of the filter tank in the utility model;
[0032] Figure 4 This is a structural schematic diagram of the middle tank body, overflow plate, air inlet, air outlet, and filter channel of the utility model;
[0033] Among them: 1. Isolation box; 2. Inverted tooth nozzle 1; 3. Detection equipment connection port; 4. Exhaust fan; 5. Inverted tooth nozzle 3; 6. Zero point gas check valve; 7. Filter tank; 8. Inverted tooth nozzle 2; 9. Air outlet; 10. Pressure plate; 11. Latch; 12. Shell; 13. Power interface; 14. Handle; 15. Lock; 16. Overflow plate; 17. Filter channel. DETAILED DESCRIPTION
[0034] In the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral body; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. The "first", "second" and similar words mentioned in this application do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, "one" or "one" and other similar words do not indicate a quantity limit, but indicate the existence of at least one. In the implementation of this application, "and / or" describes the association relationship of the associated objects, indicating that there can be three relationships, for example, A and / or B can indicate: A exists alone, A and B exist at the same time, and B exists alone. In the description of the embodiments of the present application, unless otherwise specified, the meaning of "multiple" refers to two or more. For example, multiple positioning columns refer to two or more positioning columns. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to the specific circumstances.
[0035] The utility model is described in detail below.
[0036] like Figure 1-Figure 4 As shown:
[0037] A portable integrated device for compliant emission of renewable gas standard substances is connected to the equipment under test, and realizes the calibration of the equipment under test by cooperating with a gas cylinder storing gas standard substances, a zero-point gas cylinder storing zero-point gas, or air. The device comprises an isolation box 1 respectively connected to the standard substance cylinder, the equipment under test, and the zero-point gas cylinder (or air), a forced emission device installed on the outside of the isolation box 1 and connected to the inside of the isolation box 1, and a filter tank 7 connected to the other end of the forced emission device and used for filtering the gas extracted by the forced emission device.
[0038] It should be noted that the equipment to be inspected mentioned in the present utility model has the function of detecting toxic and harmful gases, mainly detecting the concentration of toxic gases through a probe, such as a toxic and harmful gas alarm;
[0039] Furthermore, the isolation box 1 is respectively provided with a zero-point gas cylinder inlet connected to the zero-point gas cylinder, a gas standard material inlet connected to the gas cylinder, a detection device connection port 3 connected to the probe of the device under test, and a gas outlet connected to the forced discharge device; the filter tank 7 is provided with an inlet and an outlet 9 connected to the forced discharge device;
[0040] When calibrating the equipment to be tested, first connect the gas cylinder gas inlet storing the gas standard substance to the isolation box 1; connect the equipment to be tested to the test equipment connection port 3, and connect the zero-point gas cylinder to the zero-point gas cylinder gas inlet;
[0041] During the calibration, the gas standard substance in the gas cylinder enters the isolation box 1 through the gas cylinder gas inlet, and the probe of the device under test detects the gas standard substance in the isolation box 1 to obtain its concentration information; at this time, the zero-point gas in the zero-point gas cylinder does not enter the isolation box 1;
[0042] If the indication error of the concentration point is within the allowable error of the device under test, it means that the device under test meets the requirements; close the gas cylinder, open the zero-point gas cylinder connected to the gas inlet of the zero-point gas cylinder, so that the zero-point gas enters the isolation box 1 and mixes with the gas standard substance in the isolation box 1 to form a mixed gas, and the mixed gas in the isolation box 1 is sucked into the filter tank 7 through the forced discharge device for filtration and discharge, until the concentration in the isolation box 1 measured by the device under test is the zero-point gas concentration;
[0043] If during the calibration process, the indication error of the device under test exceeds the allowable error of the device under test; after the calibration is completed, close the gas cylinder and open the zero-point gas cylinder to allow the zero-point gas to enter the isolation box 1 and mix with the gas standard substance in the isolation box 1 to form a mixed gas, and the mixed gas in the isolation box 1 is sucked into the filter tank 7 through the forced discharge device for filtration and discharge until the concentration in the isolation box 1 measured by the device under test is the zero-point gas concentration.
[0044] In some possible implementations, in order to effectively achieve the suction of the mixed gas in the isolation box 1 so that the toxic and harmful substances in the mixed gas can be filtered;
[0045] The forced discharge device includes a shell 12 installed at the bottom of the isolation box 1, an exhaust fan 4 installed in the shell 12 and connected to the isolation box 1, and an air pipeline connected to the outlet of the exhaust fan 4; the other end of the air pipeline is connected to the filter tank 7.
[0046] Preferably, the exhaust fan 4 is a forced exhaust fan, which is powered by a mobile power supply of 36V or less; a power interface 13 is provided in the housing 12;
[0047] A zero-point gas check valve 6 is provided on the gas inlet of the zero-point gas cylinder;
[0048] The exhaust fan 4 is installed on the gas outlet. When the exhaust fan 4 is turned on, the mixed gas in the isolation box 1 will enter the filter tank 7 under the action of the exhaust fan 4.
[0049] The detection device connection port 3 is mainly used to connect with the device under test;
[0050] The zero point gas check valve 6 is connected to the zero point gas cylinder to control the gas in the zero point gas cylinder to enter the isolation box 1. After the calibration is completed, the zero point gas check valve 6 is opened and the gas cylinder is closed. The zero point gas in the zero point gas cylinder enters the isolation box 1 and mixes with the gas standard substance to form a mixed gas. Under the action of the exhaust fan 4, the zero point gas enters the filter tank 7 for filtration treatment to empty the gas standard substance in the isolation box 1.
[0051] In some possible implementations, in order to effectively achieve a sealed connection between the isolation box 1 and the device under inspection;
[0052] The detection device connection port 3 is provided with a thread; the detection device connection port 3 is connected to the detected device through a pipeline.
[0053] By setting the thread, the connection port 3 of the detection equipment is sealed and connected with the pipeline to avoid leakage of unfiltered gas standard substances.
[0054] In some possible implementations,
[0055] The air inlet is provided with a reverse tooth nozzle 2, and the reverse tooth nozzle 2 is connected to the gas cylinder through a pipeline.
[0056] A second inverted tooth nozzle 8 is arranged on the outside of the filter tank 7 and is arranged corresponding to the air inlet, and the second inverted tooth nozzle 8 is connected to the air pipeline; a third inverted tooth nozzle 5 connected to the air pipeline is arranged at the outlet of the exhaust fan 4;
[0057] The arrangement of the inverted tooth nozzle 1 2 , the inverted tooth nozzle 2 8 , and the inverted tooth nozzle 3 5 in the utility model is mainly to avoid gas leakage.
[0058] In some possible implementations, in order to effectively implement the installation and regeneration of the filter layer;
[0059] The filter tank 7 comprises a tank body having a filter layer disposed therein and connected to a housing 12; a replacement port is disposed on the tank body, and the air outlet 9 is disposed on a side of the filter layer away from the forced discharge device; a pressure plate 10 for opening and closing the replacement port is disposed on the tank body;
[0060] A clamp for clamping the exhaust gas detector is provided on the outside of the filter tank 7 and at a position corresponding to the gas outlet 9;
[0061] A plurality of overflow plates 16 are arranged in parallel in the tank body to form a filter channel 17. The two ends of the filter channel 17 are respectively connected to the air inlet and the air outlet 9. The filter layer is located in the filter channel 17.
[0062] In the closed state, the pressing plate 10 is sealed and connected to the tank body, the pressing plate 10 and the tank body are connected by a hinge, and the pressing plate 10 and the tank body are fixed by a latch 11;
[0063] During the inspection, the pressure plate 10 closes the replacement port and is sealed with the tank body to prevent the untreated mixed gas from leaking out; when the discharged gas after being treated by the filter layer does not meet the standard, the filter layer is regenerated.
[0064] In some possible implementations,
[0065] The filter layer is a desulfurization filter layer, which is made of a desulfurizer and is used to adsorb toxic and harmful substances in the mixed gas. The desulfurizer can be regenerated and reused, reducing the cost of use and the cost of pollutant treatment. During regeneration, the zero-point gas cylinder contains air. When the desulfurizer needs to be regenerated, the forced exhaust fan is started, and the desulfurizer is fully contacted with the air entering the filter tank 7 from the zero-point gas check valve 6 for oxidation regeneration.
[0066] Furthermore, the outer shell 12, the tank body and the isolation box 1 are integrally formed, and a handle 14 is provided on the top of the isolation box 1, which is light in weight and easy to carry.
[0067] Furthermore, the outer shell 12 is a hollow structure, which can effectively reduce weight; the outer shell 12 includes a fixed shell respectively connected to the top of the tank body and the bottom of the isolation box 1 and provided with an opening, and a shell body used to close the opening and hinged to the fixed shell; the setting of the opening makes it easy to inspect and replace the exhaust fan 4, and the fixed shell and the shell body are locked with a lock 15.
[0068] The pipeline in the utility model can be a hose or other pipelines, and has a wide range of applications.
[0069] The present invention is not limited to the above-mentioned specific implementation modes, but extends to any new features or any new combination disclosed in this specification, as well as any new method or process steps or any new combination disclosed.
Claims
1. A portable renewable gas standard substance compliance emission integrated device, characterized in that: It includes an isolation box and a filter tank; the isolation box is respectively provided with a zero-point gas inlet, a gas standard material inlet, a detection equipment connection port, and a gas outlet; the filter tank is provided with an inlet and an outlet connected to the gas outlet.
2. The device according to claim 1, characterized in that A filter layer is arranged in the filter tank; the filter layer is a desulfurization filter layer.
3. The device according to claim 1, characterized in that A forced discharge device is arranged between the gas outlet of the isolation box and the gas inlet of the filter tank.
4. The device according to claim 3, characterized in that The forced exhaust device includes a shell installed at the bottom of the isolation box, an exhaust fan installed in the shell and connected to the gas outlet, and an air pipeline connected to the outlet of the exhaust fan; the other end of the air pipeline is connected to the air inlet of the filter tank.
5. The device according to claim 4, characterized in that A third inverted tooth nozzle connected to the air supply pipeline is arranged at the outlet of the exhaust fan.
6. The device according to any one of claims 3 to 5, characterized in that: The filter tank comprises a tank body connected to the shell; a replacement port is arranged on the tank body, and the air outlet is arranged on a side of the filter layer away from the forced discharge device.
7. The device according to claim 6, characterized in that A plurality of overflow plates arranged in parallel to form a filter channel are arranged in the tank body; two ends of the filter channel are respectively connected with the air inlet and the air outlet; and the filter layer is located in the filter channel.
8. The device according to claim 6, characterized in that A pressure plate for opening and closing the replacement port is arranged on the tank body; the filter layer is arranged in the tank body; In the closed state, the pressure plate is sealed and connected to the tank body.
9. The device according to claim 6, characterized in that The shell is a hollow structure; the shell comprises a fixed shell which is respectively connected to the top of the tank body and the bottom of the isolation box and is provided with an opening, and a shell body which is used to close the opening and is hinged to the fixed shell.
10. The device according to claim 2, characterized in that The detection device connection port is provided with a thread, and the detection device connection port is connected to the detected device through a pipeline.
11. The device according to claim 1, characterized in that The gas standard material air inlet is provided with a first inverted tooth nozzle, and the first inverted tooth nozzle is connected to the gas cylinder through a pipeline.
12. The device according to claim 1, characterized in that A second inverted tooth nozzle is arranged on the outer side of the filter tank and is corresponding to the air inlet of the filter tank. The second inverted tooth nozzle is connected to the air pipeline.