A new stirring paddle system for reactors

By designing a stirring paddle system with multi-layer flanges and adjustable impellers in the reactor, the problem that stirring in the prior art does not meet the needs of different materials is solved, and efficient stirring and product quality assurance is achieved.

CN222739146UActive Publication Date: 2025-04-11SHANGHAI HIGH-SPEED RAILWAY CHEM BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421503238.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-11
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The existing reactor is equipped with only one stirring blade, which cannot adapt to the viscosity and dispersion requirements of different reaction materials, resulting in a decline in product quality.

Method used

A new type of stirring paddle system is designed, by setting up multi-layer flanges on both sides of the stirring spindle, equipped with different types of impellers, and adjusting the position of the bolt holes to achieve the angle change of the impeller blades, combining with a multi-stage rotational motor to adapt to different material needs.

Benefits of technology

It realizes flexible adaptation to the stirring of materials with different viscosity and dispersion requirements, improves working efficiency, improves product quality, is low-cost, practical and convenient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of reactor components, specifically a novel stirring paddle system for a reactor, flanges are arranged on both sides of a stirring main shaft through connecting pieces, the flanges on the connecting piece are connected to the impeller flanges on the impeller, the bolt holes on the flanges and the bolt holes on the impeller flanges are distributed on the same size circumference, the utility model can be equipped with different types of impellers through the multi-layer flanges on both sides of the stirring main shaft, the angle of the impeller blades can be changed by adjusting the positions of the bolt holes of the two flanges connected together, and the multi-stage speed motor is matched to adapt to the stirring of materials with different viscosities and dispersion requirements from multiple angles, the work efficiency is improved, the deficiencies in the prior art are improved, the cost is low, the practicality is convenient, and the market application prospect is good.
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Description

Technical Field

[0001] The utility model relates to the technical field of reaction kettle components, in particular to a novel stirring paddle system for a reaction kettle. Background Art

[0002] Reactor is a kind of equipment widely used in the fields of chemistry, chemical industry, petroleum, medicine, food, etc. It is a container for physical or chemical reactions. Reactor is usually equipped with a stirring system, which is used to fully stir the materials to make them react fully.

[0003] Generally speaking, a reactor is equipped with only one type of stirring blade. However, due to the different viscosities and dispersion levels of different reaction materials, blades of different shapes and sizes are required. Therefore, the stirring blades in a reactor can generally only be used for one type of product.

[0004] However, for factories with intermittent chemical reactions such as pharmaceutical factories, in the process of changing product series, one reactor needs to produce several products, so the viscosity, composition and dispersion requirements of the materials in the reactor are different, but the applicable stirring blades cannot be replaced, which leads to a decline in product quality and cannot be guaranteed.

[0005] Based on the above reasons, the utility model designs a new stirring paddle system for a reactor, which can replace the corresponding form of stirring impeller and its angle according to the material requirements in the reactor, thereby adapting to the needs of different products and providing guarantee for the quality of the product. Summary of the invention

[0006] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a new stirring paddle system for a reactor, which can replace the corresponding form of stirring impeller and its angle according to the material requirements in the reactor, so as to meet the needs of different products and provide a guarantee for the quality of the product.

[0007] In order to achieve the above-mentioned purpose, the utility model provides a new stirring paddle system for a reactor, including a stirring main shaft, a connecting piece, a flange and an impeller. Flanges are arranged on both sides of the stirring main shaft through the connecting piece. The flange on the connecting piece is connected to the impeller flange on the impeller. The bolt holes on the flange and the bolt holes on the impeller flange are distributed on the same size circumference.

[0008] The impeller can be optionally mounted on a flange on the mixing shaft.

[0009] The diameter, number of bolt holes and diameter of the flange are consistent with the diameter, number of bolt holes and diameter of the impeller flange.

[0010] The impeller is a propeller impeller, a paddle impeller, a turbine impeller, an anchor impeller, a frame impeller, a ribbon impeller or a screw impeller.

[0011] The flanges are symmetrically distributed on both sides of the stirring shaft.

[0012] The flanges are distributed on the stirring main shaft in 2 to 5 layers.

[0013] The connecting parts are thick-walled tubes or solid tubes.

[0014] The length of the connecting piece is 5 to 20 cm.

[0015] Flange at 3m 3 The following small reactors have four bolt holes when used, and at 3m 3 The above large reactor has eight bolt holes when used.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] The utility model discloses adopts the method for mixing material with different viscosity and dispersion requirements, and adopts the multi-stage speed motor to adapt to the mixing of materials with different viscosity and dispersion requirements from multiple angles, improves the work efficiency, improves the shortcomings of the prior art, and has low cost, practicality and convenience, and has good market application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is an overall schematic diagram of the utility model.

[0019] Figure 2 It is a schematic diagram of the blade type, propulsion type and turbine type impeller of the utility model.

[0020] Figure 3 It is a schematic diagram of the flange of the utility model.

[0021] Figure 4 It is a schematic diagram of the frame impeller of the utility model.

[0022] Description of reference numerals:

[0023] 1 is the stirring main shaft, 2 is the connecting piece, and 3 is the flange. DETAILED DESCRIPTION

[0024] The utility model is now further described with reference to the accompanying drawings.

[0025] See also Figures 1 to 4 The utility model provides a novel stirring paddle system for a reactor, comprising a stirring main shaft 1, a connecting piece 2, a flange 3 and an impeller. Flanges 3 are arranged on both sides of the stirring main shaft 1 through the connecting piece 2. The flange 3 on the connecting piece 2 is connected to the impeller flange on the impeller. The bolt holes on the flange 3 and the bolt holes on the impeller flange are distributed on the same size circumference.

[0026] The impeller can be optionally mounted on a flange 3 on the stirring main shaft 1 .

[0027] The diameter, number of bolt holes and diameter of flange 3 are consistent with the diameter, number of bolt holes and diameter of the impeller flange.

[0028] The impeller is a propeller impeller, a paddle impeller, a turbine impeller, an anchor impeller, a frame impeller, a ribbon impeller or a screw impeller.

[0029] The flanges 3 are symmetrically distributed on both sides of the stirring main shaft 1 .

[0030] The flange 3 is distributed on the stirring main shaft 1 in 2 to 5 layers.

[0031] The connecting piece 2 is a thick-walled tube or a solid tube.

[0032] The length of the connecting piece 2 is 5 to 20 cm.

[0033] Flange 3 at 3m 3 The following small reactors have four bolt holes when used, and at 3m 3 The above large reactor has eight bolt holes when used.

[0034] Working principle:

[0035] The utility model does not require much debugging. The flange 3 of the same material as the main shaft is provided on the stirring main shaft 1 through the connecting piece 2. The flange 3 is provided with corresponding bolt holes according to the size of the reactor used. Impellers of different types and shapes can be selected according to the viscosity of the material to be stirred. The impeller is installed as a whole with the flange 3 through the flange.

[0036] The characteristic of the utility model is that, since a symmetrical, multi-layer flange 3 is provided on the stirring main shaft 1, a refined impeller setting can be equipped according to actual personalized needs, and different impellers are equipped at the positions of the flanges 3 of different layers to form a diversified stirring system, and the blade angle on the impeller can be adjusted by adjusting the corresponding relationship between the flange 3 and the bolt holes on the flange of the impeller to further adapt to materials with different viscosities and dispersion requirements. At the same time, it can also be combined with a multi-stage variable frequency mixer to output different rotation speeds to further adapt to materials with different viscosities and dispersion requirements in the reactor.

[0037] The above are only preferred implementations of the present invention, which are only used to help understand the method and core ideas of the present application. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the idea of ​​the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

[0038] In the description of the present invention, it should be noted that the terms "upper", "lower", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0039] The utility model solves the deficiency in the prior art that a reactor is only equipped with one stirring blade and cannot adapt to the stirring process requirements of intermittent chemical reactions. The multi-layer flanges on both sides of the stirring main shaft can be equipped with different types of impellers, and the angle of the impeller blades can be changed by adjusting the positions of the bolt holes of the two flanges. In combination with a multi-stage speed motor, the stirring of materials with different viscosities and dispersion requirements can be adapted from multiple angles, thereby improving work efficiency and improving the deficiencies in the prior art. The utility model is low-cost, practical and convenient, and has good market application prospects.

Claims

1. A novel stirring paddle system for a reactor, characterized in that: The invention comprises a stirring main shaft (1), a connecting piece (2), a flange (3) and an impeller, wherein the flanges (3) are arranged on both sides of the stirring main shaft (1) via the connecting piece (2), the flange (3) on the connecting piece (2) is connected to an impeller flange on the impeller, and the bolt holes on the flange (3) and the bolt holes on the impeller flange are distributed on the same circumference.

2. The novel stirring paddle system for a reactor according to claim 1, characterized in that: The impeller may be optionally mounted on the flange (3) on the stirring main shaft (1).

3. The novel stirring paddle system for a reactor according to claim 1, characterized in that: The diameter, number of bolt holes and diameter of the flange (3) are consistent with the diameter, number of bolt holes and diameter of the impeller flange.

4. The novel stirring paddle system for a reactor according to claim 1, characterized in that: The impeller is a propeller impeller, a paddle impeller, a turbine impeller, an anchor impeller, a frame impeller, a spiral belt impeller or a screw impeller.

5. The novel stirring paddle system for a reactor according to claim 1, characterized in that: The flanges (3) are symmetrically distributed on both sides of the stirring main shaft (1).

6. The novel stirring paddle system for a reactor according to claim 5, characterized in that: The flange (3) is distributed on the stirring main shaft (1) in 2 to 5 layers.

7. The novel stirring paddle system for a reactor according to claim 1, characterized in that: The connecting piece (2) is a thick-walled tube or a solid tube.

8. The novel stirring paddle system for a reactor according to claim 7, characterized in that: The length of the connecting piece (2) is 5 to 20 cm.

9. The novel stirring paddle system for a reactor according to claim 1, characterized in that: The flange (3) is 3m 3 The following small reactors have four bolt holes when used, and at 3m 3 The above large reactor has eight bolt holes when used.