Liquid level lighting device for optical fiber coating machine
By installing the liquid level lighting device of LED lamps on the optical fiber coating machine, the problem of difficult to accurately control the glue injection amount is solved, and the processing efficiency and quality of optical fiber coating is improved.
Patent Information
- Application Number
- CN202421295140.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-07
AI Technical Summary
In the existing optical fiber coating technology, the amount of glue injection is difficult to accurately control, which affects the processing efficiency and quality of optical fiber coating.
A liquid level lighting device for optical fiber coating machines is designed. By installing LED lights on the coating device body, the lighting function of the LED lights enables staff to more easily observe the liquid level position of the glue, thereby achieving accurate control of the glue injection amount.
Through the use of liquid level lighting devices, the efficiency and quality of fiber coating processing are significantly improved, ensuring that the glue can just cover the position of the exposed fiber, and accurately control the liquid level position of the glue.
Smart Images

Figure CN222739576U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of optical fiber coating machines, in particular to a liquid level lighting device for optical fiber coating machines. Background Art
[0002] Optical fiber is a hard and brittle material, and cracks are easily generated on the surface, which may lead to fiber breakage. Coating is an essential step in the optical fiber processing. Fiber coating is to apply a layer of glue on the exposed optical fiber and then solidify it, so as to increase the mechanical strength and protect the bare optical fiber and the optical fiber fusion point.
[0003] However, the existing optical fiber coating technology is to place the bare optical fiber into the groove of the quartz mold, inject photosensitive glue, and cure the glue under ultraviolet light to achieve optical fiber coating. However, in this process, the amount of glue injected needs to be precisely controlled, and the glue needs to just cover the stripped optical fiber. Since the coating glue is highly viscous and has poor fluidity, the amount of glue poured by the peristaltic pump is difficult to control by the machine itself. At this time, the operator is required to observe the injection of glue in real time. When the amount of glue injected is insufficient, the operator is required to manually control the coating machine to increase the glue. In addition, since the quartz mold is located inside the machine in a closed environment, it is difficult to observe the liquid level of the glue with the naked eye under the irradiation of natural light from the outside, and the amount of glue injected cannot be accurately controlled, which not only affects the processing efficiency of the optical fiber coating, but also affects the processing quality of the optical fiber coating. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a liquid level lighting device for an optical fiber coating machine, which has the advantages of increasing the lighting function of the optical fiber coating machine, facilitating the staff to observe the glue liquid level, and improving the efficiency of the optical fiber coating process, thereby solving the problems raised in the above-mentioned background technology.
[0005] The utility model provides the following technical solutions: a liquid level lighting device for an optical fiber coating machine, comprising a coating device body, a base is fixedly installed on the lower end surface of the coating device body, an optical fiber body is sleeved on the rear end of the upper end surface of the coating device body, the upper end surface of the coating device body is movably connected to a top cover located above the optical fiber body, a visual window is fixedly installed on the middle part of the top cover, a glue injection tube is arranged below the visual window, LED lamps are movably installed on the left and right sides of the upper end surface of the coating device body, a mounting frame is sleeved on the rear end of the outer wall of the LED lamp, and the lower end of the mounting frame is fixedly connected to the upper end surface of the coating device body, and the LED lamp is movably connected to the mounting frame through a connecting component.
[0006] Preferably, insertion strips are fixedly installed on both the front and rear sides of the upper end surface of the coating device body, a placement groove is formed between the insertion strips on the front and rear sides, and the inner wall of the placement groove is movably engaged with the outer wall of the coating device body, and the upper end surface of the coating device body is movably connected to a protective cover located above the LED lamp.
[0007] Preferably, a control area is fixedly installed in the middle of the upper end surface of the base, and the upper end surface of the coating device body is provided with a control button located in front of the coating device body.
[0008] Preferably, a glue inlet pipe is fixedly installed at the lower end of the glue injection pipe, and a connecting pipe is fixedly connected to one end of the glue inlet pipe away from the glue injection pipe. A bent pipe is fixedly installed at the lower end of the connecting pipe, and the bent pipe is installed inside the base.
[0009] Preferably, a lamp holder is fixedly installed on the outside of the LED lamp, a power supply is fixedly installed on the side of the lamp holder away from the LED lamp, and the outer wall of the power supply is clamped with the rear end of the inner wall of the outer side of the installation frame, and cylindrical grooves for installing connecting components are provided on the front and rear sides of the lamp holder.
[0010] Preferably, the connecting assembly includes a spring fixedly connected to the inner wall of the cylindrical groove, a connecting block is fixedly mounted on one end of the spring away from the cylindrical groove, and the outer wall of the connecting block is movably sleeved with the inner wall of the mounting frame.
[0011] Preferably, the control buttons include an add switch, a flush switch, a start switch, and an exhaust switch, and the add switch, flush switch, start switch, and exhaust switch are installed on the upper end surface of the base from left to right in sequence, and the flush switch and start switch are respectively distributed on the left and right sides of the control area.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] 1. The utility model realizes the lighting function inside the coating device body by coordinating the coating device body, the optical fiber body, the placement slot and the LED lamp, and utilizes the setting of the LED lamp, thereby effectively solving the problem of the staff controlling the amount of glue injection. The LED lamp is used to illuminate the optical fiber body and the injected glue, thereby controlling the amount of glue injection, so that the glue can just cover the position of the exposed optical fiber, and accurately controlling the liquid level position of the glue.
[0014] 2. The utility model realizes the connection between the LED lamp and the installation frame through the coordination between the coating device body, the optical fiber body, the LED lamp and the connection component, and utilizes the setting of the connection component, thereby effectively solving the problem of replacing the LED lamp. By changing the connection method between the connection component and the installation frame, it is convenient for the staff to disassemble and replace the damaged LED lamp, thereby improving the practicality of the LED lamp in actual use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the utility model;
[0016] Figure 2 It is a partial schematic diagram of another viewing angle of the utility model;
[0017] Figure 3 It is a top view of the top cover of the utility model;
[0018] Figure 4 It is a side view of the coating device body of the utility model;
[0019] Figure 5 It is a top view of the glue injection tube of the utility model;
[0020] Figure 6 It is a top view of the placement slot of the utility model;
[0021] Figure 7 It is a front view of the connecting pipe of the utility model;
[0022] Figure 8 It is a side view of the installation frame of the utility model;
[0023] Fig. 9 It is a cross-sectional view of the connection assembly of the utility model.
[0024] In the figure: 1. Coating device body; 2. Base; 3. Optical fiber body; 4. Top cover; 5. Glue injection tube; 6. LED lamp; 7. Mounting frame; 8. Connecting assembly; 801. Spring; 802. Connecting block; 9. Insert strip; 10. Placement slot; 11. Control area; 12. Control button; 121. Add switch; 122. Flush switch; 123. Start switch; 124. Exhaust switch; 13. Glue inlet tube; 14. Connecting tube; 15. Bend pipe; 16. Protective cover; 17. Lamp holder; 18. Power supply; 19. Columnar slot; 20. Visual window. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1 and Figure 5, a liquid level lighting device for an optical fiber coating machine, comprising a coating device body 1, a base 2 is fixedly installed on the lower end surface of the coating device body 1, an optical fiber body 3 is sleeved on the rear end of the upper end surface of the coating device body 1, and a top cover 4 located above the optical fiber body 3 is movably connected to the upper end surface of the coating device body 1, and a visual window 20 is fixedly installed in the middle of the top cover 4, and the visual window 20 is convenient for staff to observe the flow state of glue, and a glue injection tube 5 is arranged below the visual window 20, and LED lamps 6 are movably installed on both sides of the upper end surface of the coating device body 1, and the light emitted by the setting of the LED lamp 6 can be refracted to every corner of the coating component through the insert 9, so as to illuminate the coated optical fiber body 3 and the injected glue. When the coating process starts, the transparent glue flows to fill the coated optical fiber body 3. At the optical fiber body 3 and the placement groove 10, due to the different reflection angles of the air and the glue irradiated by the LED lamp 6, a light spot on the liquid surface is formed, so the operator can directly observe the flow process of the glue through the visual window 20. When the operator observes that the glue completely coats the optical fiber body 3, the coating machine is stopped and the coating process ends. The rear end of the outer wall of the LED lamp 6 is sleeved with a mounting frame 7, and the mounting frame 7 is set to provide space for the installation of the LED lamp 6, and the lower end of the mounting frame 7 is fixedly connected to the upper end surface of the coating device body 1. The LED lamp 6 is movably connected to the mounting frame 7 through a connecting component 8. The setting of the connecting component 8 serves to connect the LED lamp 6 to the mounting frame 7. By changing the connection method between the connecting component 8 and the mounting frame 7, it is convenient for the staff to replace the LED lamp 6.
[0027] Insertion strips 9 are fixedly installed on both the front and rear sides of the upper end surface of the coating device body 1, and a placement groove 10 is formed between the insertion strips 9 on the front and rear sides. The placement groove 10 is set to provide space for the placement of the optical fiber body 3, and the inner wall of the placement groove 10 is movably connected to the outer wall of the coating device body 1. The upper end surface of the coating device body 1 is movably connected to a protective cover 16 located above the LED lamp 6, and the protective cover 16 can protect the LED lamp 6.
[0028] A control area 11 is fixedly installed in the middle of the upper end surface of the base 2, and a control button 12 is arranged on the upper end surface of the coating device body 1 in front of the coating device body 1. The setting of the control button 12 controls the power supply status of each component of the coating device body 1.
[0029] See also Figure 8 , Figure 7 and Figure 4 A glue inlet pipe 13 is fixedly installed at the lower end of the glue injection pipe 5. The installation of the glue inlet pipe 13 serves to connect the glue injection pipe 5 with the connecting pipe 14. The end of the glue inlet pipe 13 away from the glue injection pipe 5 is fixedly connected with the connecting pipe 14. The setting of the connecting pipe 14 serves to connect the glue inlet pipe 13 with the bent pipe 15. The lower end of the connecting pipe 14 is fixedly installed with the bent pipe 15, and the bent pipe 15 is installed inside the base 2.
[0030] A lamp holder 17 is fixedly installed on the outside of the LED lamp 6, and a power supply 18 is fixedly installed on the side of the lamp holder 17 away from the LED lamp 6. The power supply 18 serves to supply power to the LED lamp 6 during use, and the outer wall of the power supply 18 is snap-fitted with the rear end of the inner wall of the outer side of the installation frame 7. The front and rear sides of the lamp holder 17 are provided with cylindrical grooves 19 for installing the connecting component 8. The opening of the cylindrical grooves 19 provides space for the installation and movement of the connecting component 8.
[0031] See also Fig. 9 , Figure 6 and Figure 3 The connecting component 8 includes a spring 801 fixedly connected to the inner wall of the cylindrical groove 19. The compression of the spring 801 can retract the connecting block 802 into the inside of the cylindrical groove 19, and the rebound of the spring 801 can realize the reset of the connecting block 802. The connecting block 802 is fixedly installed at one end of the spring 801 away from the cylindrical groove 19, and the outer wall of the connecting block 802 is movably connected to the inner wall of the installation frame 7.
[0032] The control buttons 12 include an adding switch 121, a flushing switch 122, a starting switch 123, and an exhaust switch 124. The adding switch 121, the flushing switch 122, the starting switch 123, and the exhaust switch 124 are installed on the upper end surface of the base 2 from left to right, and the flushing switch 122 and the starting switch 123 are respectively distributed on the left and right sides of the control area 11.
[0033] Working principle: When in use, first, install the lamp holder 17 inside the installation frame 7, and then use the connection block 802 to connect with the installation frame 7 so that the lamp holder 17 can be fixed inside the installation frame 7 to achieve the installation effect of the LED lamp 6, and then use the power supply 18 to energize the LED lamp 6 to play the role of lighting, and then place the optical fiber body 3 inside the placement groove 10, cover the top cover 4, and let the glue flow from the inside of the bent pipe 15 through the inside of the connecting pipe 14 and then from the inside of the glue inlet pipe 13 into the inside of the glue injection pipe 5, so as to achieve the injection process of the optical fiber body 3. Glue processing, finally, the light emitted by the LED lamp 6 can be refracted to every corner of the coating component through the insert 9, thereby illuminating the coated optical fiber body 3 and the injected glue. When the coating process starts, the transparent glue flows to fill the coated optical fiber body 3 and the placement groove 10. Due to the different reflection angles of the air and glue irradiated by the LED lamp 6, light spots on the liquid surface are formed, so the operator can directly observe the flow process of the glue through the visual window 20. When the operator observes that the glue completely coats the optical fiber body 3, the coating machine is stopped and the coating process ends.
[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. At the same time, in the drawings of the present utility model, the fill pattern is only for distinguishing the layers, without any other limitation.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A liquid level lighting device for an optical fiber coating machine, comprising a coating device body (1), characterized in that: A base (2) is fixedly mounted on the lower end surface of the coating device body (1); an optical fiber body (3) is sleeved on the rear end of the upper end surface of the coating device body (1); a top cover (4) located above the optical fiber body (3) is movably connected to the upper end surface of the coating device body (1); a visual window (20) is fixedly mounted in the middle of the top cover (4); a glue injection tube (5) is arranged below the visual window (20); LED lamps (6) are movably mounted on both left and right sides of the upper end surface of the coating device body (1); a mounting frame (7) is sleeved on the rear end of the outer wall of the LED lamp (6); and the lower end of the mounting frame (7) is fixedly connected to the upper end surface of the coating device body (1); and the LED lamp (6) is movably connected to the mounting frame (7) via a connecting component (8).
2. A liquid level lighting device for an optical fiber coating machine according to claim 1, characterized in that: Insertion strips (9) are fixedly mounted on both the front and rear sides of the upper end surface of the coating device body (1); a placement groove (10) is formed between the insertion strips (9) on the front and rear sides; the inner wall of the placement groove (10) is movably engaged with the outer wall of the coating device body (1); and the upper end surface of the coating device body (1) is movably connected to a protective cover (16) located above the LED lamp (6).
3. The liquid level lighting device for an optical fiber coating machine according to claim 1, characterized in that: A control area (11) is fixedly mounted in the middle of the upper end surface of the base (2), and a control button (12) located in front of the coating device body (1) is arranged on the upper end surface of the coating device body (1).
4. The liquid level lighting device for an optical fiber coating machine according to claim 1, characterized in that: A glue inlet pipe (13) is fixedly mounted at the lower end of the glue injection pipe (5); an end of the glue inlet pipe (13) away from the glue injection pipe (5) is fixedly connected to a connecting pipe (14); a bent pipe (15) is fixedly mounted at the lower end of the connecting pipe (14); and the bent pipe (15) is mounted inside the base (2).
5. The liquid level lighting device for an optical fiber coating machine according to claim 1, characterized in that: A lamp holder (17) is fixedly mounted on the outside of the LED lamp (6), a power supply (18) is fixedly mounted on the side of the lamp holder (17) away from the LED lamp (6), and an outer wall of the power supply (18) is snap-fitted to the rear end of the inner wall of the outside of the mounting frame (7), and a cylindrical groove (19) for mounting a connecting component (8) is provided on both the front and rear sides of the lamp holder (17).
6. The liquid level lighting device for an optical fiber coating machine according to claim 1, characterized in that: The connecting assembly (8) comprises a spring (801) fixedly connected to the inner wall of the cylindrical groove (19); a connecting block (802) is fixedly mounted on one end of the spring (801) away from the cylindrical groove (19); and the outer wall of the connecting block (802) is movably sleeved with the inner wall of the mounting frame (7).
7. The liquid level lighting device for an optical fiber coating machine according to claim 3, characterized in that: The control buttons (12) include an adding switch (121), a flushing switch (122), a starting switch (123), and an exhaust switch (124); the adding switch (121), the flushing switch (122), the starting switch (123), and the exhaust switch (124) are sequentially installed on the upper end surface of the base (2) from left to right; and the flushing switch (122) and the starting switch (123) are respectively distributed on the left and right sides of the control area (11).