A roller surface quick disassembly and assembly scraper device
By designing a quick disassembly and assembly scraper device and dust removal device for lithium battery roller press, the problem of difficulty in cleaning the residue on the roll surface and the cumbersome scraper replacement are solved, and the rapid replacement of scraper and effective dust cleaning is achieved, and production efficiency and equipment stability are improved.
Patent Information
- Application Number
- CN202421050469.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-05-14
AI Technical Summary
In existing lithium battery roller presses, it is difficult to quickly clean the residue on the roll surface, resulting in problems with the surface quality of the electrode sheet and affecting battery performance and safety. At the same time, the scraper replacement process is cumbersome and requires manual operation. The dust removal device is prone to accumulate dust, affecting the negative pressure function.
A roller surface quick disassembly and assembly scraper device is designed, including an airbag base, a scraper pressure plate, a scraper, a spring pressure plate, a guide screw, a compression spring, a push plate and an airbag. The rapid disassembly and assembly of the scraper is achieved through inflation and deflation of the airbag. At the same time, a dust removal device is provided, including a vacuum duct and a spiral brush, to clean up dust falling during the scraper's work.
It realizes rapid disassembly and assembly and replacement of scrapers, reduces manual operation time and improves production efficiency. The dust removal device effectively cleans up dust, prevents accumulation, and maintains the stability of the negative pressure function.
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Figure CN222739764U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of lithium battery roller presses, and in particular to a roller surface quick disassembly and assembly scraper device. Background Art
[0002] In the production of lithium batteries, the rolling process of lithium battery pole pieces is a crucial link. However, in this process, the material coated on the pole piece often leaves residues on the roller surface of the roller press due to the effect of adhesion. If these residues are not handled in time, it will have a serious impact on the surface quality of the pole piece, and may cause quality problems such as pits and cracks, thereby affecting the performance and safety of the battery.
[0003] The existing roller scraper is generally installed near the roller and a dust suction device is arranged underneath to clean the residue left by the scraper. The scraper will be constantly worn after being in contact with the roller. Over time, the scraper will not be able to stick to the roller surface and cannot perform the cleaning function. The scraper needs to be replaced manually in time to ensure that the scraper can work normally. At this time, a scraper structure with a more convenient and simple replacement process is needed. Secondly, the material cleaned by the scraper is easily accumulated in the vacuum box and is difficult to be sucked away by the negative pressure. Excessive accumulation leads to a weakening or even loss of the negative pressure function. Utility Model Content
[0004] Based on this, it is necessary to provide a roller surface quick disassembly scraper device, comprising a scraper device, a fixed side plate installed on a roller press, a dust removal device and an adjustment device installed on the fixed side plate, wherein the scraper device is installed on the fixed side plate through the adjustment device;
[0005] The scraper device comprises an airbag base, a scraper pressure plate, a scraper, a spring pressure plate, a guide screw, a compression spring, a push plate, and an airbag; a chamber and a screw hole for the guide screw to pass through are provided in the airbag base, the screw hole is communicated with the chamber, the push plate and the airbag are located in the chamber, the side of the chamber away from the screw hole is covered by a bottom sealing plate, and the airbag is located between the bottom sealing plate and the push plate; the end of the guide screw passes through the scraper pressure plate and the spring pressure plate in sequence and is fixed to the push plate, the compression spring is sleeved on the guide screw, one end of the compression spring is fixed to the push plate, and the other end is against the spring pressure plate, and the compression spring is in a compressed state; the scraper is pressed against the airbag base by the scraper pressure plate;
[0006] The dust removal device comprises a dust suction air duct, a spiral brush is arranged inside the dust suction air duct, and the spiral brush is connected to a brushless motor.
[0007] The adjusting device includes a guide rail and a cylinder 1 installed on the fixed side plate, a slider is slidably installed on the guide rail, the tail end of the cylinder 1 is fixed on the fixed side plate, the head of the cylinder 1 is installed on the slider, and the scraper device is connected to the slider through a quick-release auxiliary device.
[0008] The adjusting device also includes a fine-tuning device, which includes a fine-tuning screw and a bearing seat installed on the slider. The end of the fine-tuning screw is connected to the bearing seat, and guide pressure blocks are respectively provided on the upper and lower sides of the bearing seat.
[0009] The quick-release auxiliary device includes a semicircular turntable and a rotating head, the rotating head is connected to the bearing seat, the semicircular turntable is installed on the rotating head, the rotating head is connected to the airbag base, a positioning cylinder plate is fixed on the semicircular turntable, cylinder 2 is installed on the positioning cylinder plate, a positioning block is provided on the slider, and a positioning hole is provided on the positioning block for inserting the action rod of cylinder 2.
[0010] The dust removal device comprises a fixed bracket, the dust suction duct is installed on the fixed bracket, and the fixed bracket is connected to the roller press.
[0011] Negative pressure is arranged in the dust suction air duct.
[0012] The dust suction air duct is located below the scraper.
[0013] Compared with the prior art, the advantages of the utility model are:
[0014] The utility model provides a roller surface quick disassembly and assembly scraper device, in which when the airbag is not inflated, the scraper is pressed against the airbag base by the scraper pressure plate under the action of the compression spring. When the scraper needs to be removed, it only needs to inflate the airbag, the airbag swells, pushes the push plate to compress the compression spring, and moves the guide screw outward, thereby separating the scraper pressure plate from the airbag base, and the scraper can be removed. When the scraper needs to be installed, it only needs to be placed between the scraper pressure plate and the airbag base, and the airbag is deflated so that the scraper pressure plate presses the scraper against the airbag base. This combined design greatly improves the speed and portability of blade replacement and saves labor. At the same time, the dust removal device can collect dust dropped during the operation of the scraper, and the spiral brush therein can prevent dust from accumulating in the dust removal device, thereby achieving the effect of smoothly conveying dust. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of the roller surface quick disassembly and assembly scraper device of the embodiment of the present application;
[0017] Figure 2 This is a side structural schematic diagram of a roller surface quick disassembly and assembly scraper device according to an embodiment of the present application;
[0018] Figure 3 It is a schematic diagram of the side structure of the adjusting device and the fine-tuning device of the embodiment of the present application;
[0019] Figure 4 For this application Figure 2 Schematic diagram of the enlarged structure at point A in the middle.
[0020] Description of reference numerals:
[0021] 1. Roller press; 2. Scraper device; 20. Airbag base; 21. Guide screw; 22. Scraper pressure plate; 23. Spring pressure plate; 24. Scraper; 25. Compression spring; 26. Push plate; 27. Airbag; 28. Bottom sealing plate; 29. Chamber; 3. Dust removal device; 30. Fixed bracket; 31. Dust suction duct; 4. Fixed side plate; 5. Cylinder one; 6. Guide rail; 7. Slider; 8. Fine-tuning screw; 9. Cylinder tail end fixing seat; 10. Positioning block; 11. Cylinder two; 12. Semicircular turntable; 13. Rotating rod; 14. Positioning hole; 15. Cylinder head mounting block; 16. Bearing seat; 17. Guide pressure block; 18. Positioning cylinder plate. DETAILED DESCRIPTION
[0022] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.
[0023] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0024] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0025] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0026] In the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being “above”, “above”, and “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0027] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.
[0028] A roller surface quick disassembly and assembly scraper device comprises a fixed side plate 4 mounted on a roller press 1, a dust removal device 3, an adjustment device mounted on the fixed side plate 4, and a scraper device 2, wherein the scraper device 2 is mounted on the fixed side plate 4 through the adjustment device; in this embodiment, both ends of the roller surface are provided with a fixed side plate 4, and the two fixed side plates 4 are provided with an adjustment device,
[0029] The scraper device 2 includes an airbag base 20, a scraper pressure plate 22, a scraper 24, a spring pressure plate 23, a guide screw 21, a compression spring 25, a push plate 26, and an airbag 27; both ends of the airbag base 20 are connected to the adjustment device respectively, a chamber 29 and a screw hole for the guide screw 21 to pass through are provided in the airbag base 20, the screw hole is connected to the chamber 29, the push plate 26 and the airbag 27 are located in the chamber 29, the side of the chamber 29 away from the screw hole is covered by the bottom sealing plate 28, and the airbag 27 is located between the bottom sealing plate 28 and the push plate 26; the end of the guide screw 21 is sequentially penetrated by the scraper pressure plate 22 and the spring pressure plate 23, penetrated by the screw hole and embedded in the chamber 29, and fixed with the push plate 26, the compression spring 25 is sleeved on the guide screw 2 1, the compression spring 25 is in a compressed state, one end of the compression spring 25 is fixed to the push plate 26, and the other end is against the spring pressure plate 23; due to the elastic force of the compression spring 25, the push plate 26 pulls the guide screw 21 toward the direction of the chamber 29, so that the scraper 24 is pressed against the airbag base 20 by the scraper pressure plate 22, and the installation of the scraper 24 is realized. When the scraper 24 needs to be removed, the airbag 27 is inflated to push the push plate 26 toward the direction of the scraper 24, so that the guide screw 21 moves outward, and the scraper pressure plate 22 is separated from the airbag base 20. At this time, the scraper 24 can be easily taken out, the operation is simple, convenient and fast, which greatly reduces the time and operation steps for replacing the scraper 24 and improves the production efficiency.
[0030] The dust removal device 3 includes a dust suction duct 31, and a spiral brush is arranged inside the dust suction duct 31. The spiral brush is connected to a brushless motor, and the brushless motor drives the spiral brush to rotate to remove dust adsorbed on the inner wall of the dust suction duct 31 to avoid dust accumulation.
[0031] The roller surface can be quickly disassembled and assembled with the scraper device. When the airbag 27 is not inflated, the scraper 24 is pressed against the airbag base 20 by the scraper pressure plate 22 under the action of the compression spring 25. When the scraper 24 needs to be removed, it is only necessary to inflate the airbag 27, the airbag 27 expands, pushes the push plate 26 to compress the compression spring 25, and moves the guide screw 21 outward, thereby separating the scraper pressure plate 22 from the airbag base 20, and the scraper 24 can be removed. When the scraper 24 needs to be installed, it is only necessary to place the scraper 24 between the scraper pressure plate 22 and the airbag base 20, and deflate the airbag 27 so that the scraper pressure plate 22 can press the scraper 24 against the airbag base 20; this combined design greatly improves the speed and portability of blade replacement and saves labor; at the same time, the dust removal device 3 is provided to collect dust dropped during the operation of the scraper 24, and the spiral brush therein can prevent dust from accumulating in the dust removal device 3, thereby achieving the effect of smoothly conveying dust.
[0032] In the utility model, the adjustment device includes a guide rail 6 and a cylinder 5 installed on the fixed side plate 4, a slider is slidably installed on the guide rail 6, the tail end of the cylinder 5 is fixed on the cylinder tail end fixing seat 9 of the fixed side plate 4, the head of the cylinder 5 is installed on the cylinder head mounting block 15 of the slider 7, and the scraper device 2 is connected to the slider 7 through a quick release auxiliary device. The two ends of the guide rail 6 extend in a direction away from or close to the roller surface, and the overall back and forth movement of the scraper device 2 is realized through the guide rail 6 and the cylinder 5.
[0033] In the utility model, the adjusting device also includes a fine-tuning device, which includes a fine-tuning screw 8 and a bearing seat 16 installed on the slider 7. The end of the fine-tuning screw 8 is connected to the bearing seat 16. The upper and lower sides of the bearing seat 16 are respectively provided with guide pressure blocks 17. The setting of the guide pressure blocks 17 enables the bearing seat 16 to move only forward and backward. The forward and backward fine-tuning of the bearing seat 16 is achieved by adjusting the fine-tuning screw 8. At the same time, the bearing seat 16 is connected to the scraper device 2, thereby achieving the forward and backward fine-tuning of the scraper 24.
[0034] In the utility model, both ends of the scraper device 2 are connected to the slider 7 through a quick-release auxiliary device. The quick-release auxiliary device includes a semicircular turntable 12 and a rotating head, the rotating head is connected to a bearing seat 16, the semicircular turntable 12 is mounted on the rotating head, the rotating head is connected to an airbag base 20, a positioning cylinder plate 18 is fixed on the semicircular turntable 12, a cylinder 11 is mounted on the positioning cylinder plate 18, a positioning block 10 is provided on the slider, and a positioning hole 14 is provided on the positioning block 10 for inserting the action rod of the cylinder 11. By rotating the semicircular turntable 12 to rotate the rotating head, the airbag base 20 and the scraper 24 are driven to rotate at the same time, so as to adjust the angle of the scraper 24. After the angle of the scraper 24 is adjusted, the cylinder 11 is driven to retract and retract, so that the action rod of the cylinder 11 is inserted into the positioning hole 14, thereby fixing the position of the rotating rod 13 so that it cannot continue to rotate, thereby positioning the scraper 24. When the angle of the scraper 24 needs to be adjusted, the cylinder 11 is retracted, and the action rod of the cylinder 11 is moved out of the positioning hole 14 to rotate the rod 13 to adjust the angle of the scraper 24. At the same time, when the scraper 24 needs to be replaced, it only needs to retract the cylinder 11 to release the lock, and then the airbag base 20 is easily rotated to facilitate the replacement of the scraper 24.
[0035] In the utility model, the dust removal device 3 includes a fixed bracket 30, a dust suction duct 31 is installed on the fixed bracket 30, the fixed bracket 30 is connected to the roller press 1, and a negative pressure is set in the dust suction duct 31. The dust is sucked into the dust suction duct 31 through the negative pressure, and under the action of the spiral brush, the dust is collected more smoothly to avoid dust accumulation and blockage.
[0036] In the present invention, the dust suction duct 31 is located below the scraper 24. The scraper 24 is used to remove dust and particles on the roller surface. The dust and particles scraped off by the scraper 24 fall directly into the dust suction duct 31 below, so that the dust collection effect is better.
[0037] The above-described embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be construed as limiting the scope of the patent application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent application shall be subject to the attached claims.
Claims
1. A roller surface quick disassembly and assembly scraper device, characterized in that: It comprises a scraper device, a fixed side plate installed on a roller press, a dust removal device and an adjustment device installed on the fixed side plate, wherein the scraper device is installed on the fixed side plate through the adjustment device; The scraper device comprises an airbag base, a scraper pressure plate, a scraper, a spring pressure plate, a guide screw, a compression spring, a push plate, and an airbag; a chamber and a screw hole for the guide screw to pass through are provided in the airbag base, the screw hole is communicated with the chamber, the push plate and the airbag are located in the chamber, the side of the chamber away from the screw hole is covered by a bottom sealing plate, and the airbag is located between the bottom sealing plate and the push plate; the end of the guide screw passes through the scraper pressure plate and the spring pressure plate in sequence and is fixed to the push plate, the compression spring is sleeved on the guide screw, one end of the compression spring is fixed to the push plate, and the other end is against the spring pressure plate, and the compression spring is in a compressed state; the scraper is pressed against the airbag base by the scraper pressure plate; The dust removal device comprises a dust suction air duct, a spiral brush is arranged inside the dust suction air duct, and the spiral brush is connected to a brushless motor.
2. A roller surface quick disassembly and assembly scraper device according to claim 1, characterized in that: The adjusting device includes a guide rail and a cylinder 1 installed on the fixed side plate, a slider is slidably installed on the guide rail, the tail end of the cylinder 1 is fixed on the fixed side plate, the head of the cylinder 1 is installed on the slider, and the scraper device is connected to the slider through a quick-release auxiliary device.
3. The roller surface quick disassembly and assembly scraper device according to claim 2, characterized in that: The adjusting device also includes a fine-tuning device, which includes a fine-tuning screw and a bearing seat installed on the slider. The end of the fine-tuning screw is connected to the bearing seat, and guide pressure blocks are respectively provided on the upper and lower sides of the bearing seat.
4. A roller surface quick disassembly and assembly scraper device according to claim 3, characterized in that: The quick-release auxiliary device includes a semicircular turntable and a rotating head, the rotating head is connected to the bearing seat, the semicircular turntable is installed on the rotating head, the rotating head is connected to the airbag base, a positioning cylinder plate is fixed on the semicircular turntable, cylinder 2 is installed on the positioning cylinder plate, a positioning block is provided on the slider, and a positioning hole is provided on the positioning block for inserting the action rod of cylinder 2.
5. The roller surface quick disassembly and assembly scraper device according to claim 1, characterized in that: The dust removal device comprises a fixed bracket, the dust suction duct is installed on the fixed bracket, and the fixed bracket is connected to the roller press.
6. The roller surface quick disassembly and assembly scraper device according to claim 1, characterized in that: Negative pressure is arranged in the dust suction air duct.
7. The roller surface quick disassembly and assembly scraper device according to claim 1, characterized in that: The dust suction air duct is located below the scraper.