Centrifugal washing integrated equipment for thiophanate-methyl production

By designing a methylthioglycin production equipment integrating washing and centrifugation functions, the problems of cumbersome production processes and losses and pollution in material transfer in traditional processes are solved, efficient solid-liquid separation and material cleaning are achieved, and product quality and production efficiency are improved.

CN222739824UActive Publication Date: 2025-04-11ANHUI GUANGXIN CHENGCHEN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520358602.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2025-04-11
Estimated Expiration
2035-03-04

AI Technical Summary

Technical Problem

In the traditional methylthioglycin production process, washing and centrifugal separation are usually carried out in different equipment, resulting in cumbersome production processes and easy loss and pollution during material transfer, affecting product quality and production efficiency.

Method used

Design a centrifugal washing integrated equipment that integrates washing and centrifugal functions, including a washing tank, filter cartridge and agitating system, and achieves efficient solid-liquid separation and material cleaning through a stirring shaft, scraper and rotating motor.

Benefits of technology

The production process is simplified, the material transfer process is reduced, the loss and pollution risks are reduced, the product quality and production efficiency are improved, and equipment investment and land area are saved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses centrifugal washing integrated equipment for thiophanate-methyl production, which relates to the technical field of thiophanate-methyl production and comprises a washing tank, a material adding port is arranged at the top end of the washing tank, a filter cartridge is arranged inside the material adding port, the material adding port is communicated with the filter cartridge, and the filter cartridge is communicated with the washing tank. A liquid discharge port and a solid discharge port are formed in the bottom end of the washing tank, the liquid discharge port is communicated with the filter cartridge, the solid discharge port is communicated with the filter cartridge, a stirring shaft is rotatably mounted in the filter cartridge, a stirring branch and a scraper are mounted on the stirring shaft, and the washing tank is rotatably mounted on the support. According to the utility model, the washing function and the centrifugal separation function in the traditional process are integrated, so that the tedious process of transferring materials among different equipment is avoided, the production time is shortened, and the production efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of thiophanate-methyl production, in particular to centrifugal washing integrated equipment for thiophanate-methyl production. Background Art

[0002] In the process of producing methyl thiophanate, sodium thiocyanate and methyl chloroformate react directly in water under the catalytic action of a phase transfer catalyst to produce methyl isothiocyanate formate, and then the methyl isothiocyanate formate in the aqueous phase is extracted with toluene and added dropwise to a prepared o-phenylenediamine toluene solution of a certain concentration to finally produce methyl thiophanate, which is then centrifuged, washed, and dried to obtain a finished product.

[0003] In the traditional production process, washing and centrifugal separation are usually carried out in different equipment, which not only increases the equipment investment and floor space, but also leads to cumbersome production process, easy loss and pollution in the material transfer process, affecting product quality and production efficiency. In addition, some existing washing and separation equipment have deficiencies in stirring effect and scraping and cleaning of materials, and it is difficult to meet the requirements of high-quality production of methyl thiophanate. Therefore, it is of great practical significance to develop a device that integrates washing and centrifugal functions and has excellent performance. Utility Model Content

[0004] In order to solve the problems mentioned in the above background technology, the utility model provides a centrifugal washing integrated equipment for the production of methyl thiophanate.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] The invention discloses a centrifugal washing integrated device for producing methyl thiophanate, comprising a washing tank, a material adding port is arranged at the top of the washing tank, a filter cartridge is arranged inside the material adding port, the material adding port is communicated with the filter cartridge, a liquid discharge port and a solid discharge port are arranged at the bottom of the washing tank, the liquid discharge port is communicated with the filter cartridge, the solid discharge port is communicated with the filter cartridge, a stirring shaft is rotatably installed inside the filter cartridge, a stirring branch and a scraper are installed on the stirring shaft, and the washing tank is rotatably installed on a bracket.

[0007] Preferably, a first rotating motor is fixedly mounted on the bracket, a pulley is fixed to the output shaft of the first rotating motor, and a transmission belt is provided between the pulley and the outside of the washing tank.

[0008] Preferably, a first gear is fixed to the top of the stirring shaft, a second rotating motor is fixed to the top of the filter cartridge, a second gear is fixed to the output shaft of the second rotating motor, and the second gear is meshed with the first gear.

[0009] Preferably, the stirring branches are equidistantly distributed in the vertical direction of the stirring shaft, and the scraper is rotatably mounted on a horizontal movable frame.

[0010] Preferably, a horizontally arranged hydraulic cylinder is fixed on the stirring shaft, and an output shaft of the hydraulic cylinder is fixed to the horizontal movable frame.

[0011] Preferably, a transmission box is fixed on the side of the stirring shaft close to the scraper, the installation shaft of the scraper extends to the interior of the transmission box and is fixed with a third gear, a rack is fixed inside the transmission box, the third gear is meshed with the rack, and a horizontally arranged movable baffle is also fixed on the horizontal movable frame, and the movable baffle passes through the bottom end of the transmission box through a guide groove.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. Simplified process: In the traditional process, washing and centrifugal separation are performed in different equipment, while this equipment integrates the two functions into one. This avoids the cumbersome process of transferring materials between different equipment, reduces production time, and greatly improves production efficiency.

[0014] 2. Reduce loss and pollution: Reducing the material transfer link effectively reduces the risk of material loss, while avoiding the pollution that may be introduced during the transfer process, which helps to improve the quality of methyl thiophanate products.

[0015] 3. Cost saving: The integrated design reduces equipment investment and floor space, reduces the production cost of the enterprise, and improves resource utilization.

[0016] 4. Effective solid-liquid separation: The first rotating motor drives the washing tank and the filter cylinder to rotate as a whole through the pulley and the transmission belt, and uses centrifugal force to throw out the water in the wet material, so that the solid material remains in the filter cylinder, and the liquid enters the interlayer between the washing tank and the filter cylinder, realizing efficient solid-liquid separation.

[0017] 5. Prevent material from sticking: When discharging solid materials, the second rotating motor drives the stirring shaft to rotate, and then drives the scraper to scrape the inner wall of the filter cylinder, effectively preventing the material from sticking to the inner wall of the filter cylinder and being unable to be discharged, ensuring that the solid material can be discharged smoothly from the solid discharge port.

[0018] 6. Energy-saving design: The scraper is installed on the horizontal moving frame and its horizontal movement is controlled by the hydraulic cylinder. During the movement of the scraper, the third gear moves along the rack to drive the scraper to deflect 90 degrees, ensuring that the scraper is tangent to the stirring direction during stirring, thereby being subject to less resistance, reducing the load of the second rotating motor during washing and stirring, and saving more energy. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is a three-dimensional diagram of the utility model;

[0021] Figure 2 This is a front view of the washing tank of the utility model;

[0022] Figure 3 This is a cross-sectional view of the washing tank of the utility model from the main perspective;

[0023] Figure 4 This is a cross-sectional view of the washing tank and the filter cartridge of the utility model from the main perspective;

[0024] Figure 5 This is a schematic diagram of the working position of the scraper of the utility model;

[0025] Figure 6 This is a schematic diagram of the position of the scraper of the utility model when it is in a retracted state;

[0026] Figure 7 This is a front view of the scraper of the utility model;

[0027] Figure 8 for Figure 7 A zoomed-in detail of position A in the middle;

[0028] In the figure: 1, washing tank; 101, material addition port; 102, solid discharge port; 103, liquid discharge port; 2, filter cartridge; 201, stirring shaft; 202, stirring branch; 203, second rotating motor; 2031, second gear; 204, first gear; 3, bracket; 301, first rotating motor; 302, pulley; 303, transmission belt; 4, scraper; 401, horizontal moving frame; 402, hydraulic cylinder; 403, transmission box; 4031, rack; 404, third gear; 405, movable baffle. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Example

[0031] Reference Figure 1-8 , a centrifugal washing integrated equipment for producing methyl thiophanate, comprising a washing tank 1, a material adding port 101 is provided at the top of the washing tank 1, a filter cartridge 2 is provided inside the material adding port 101, the material adding port 101 is communicated with the filter cartridge 2, a liquid discharge port 103 and a solid discharge port 102 are provided at the bottom of the washing tank 1, the liquid discharge port 103 is communicated with the filter cartridge 2, the solid discharge port 102 is communicated with the filter cartridge 2, a stirring shaft 201 is rotatably installed inside the filter cartridge 2, a stirring branch 202 and a scraper 4 are installed on the stirring shaft 201, the stirring branch 202 is equidistantly distributed in the vertical direction of the stirring shaft 201, the scraper 4 is rotatably installed on a horizontal movable frame 401, and the washing tank 1 is rotatably installed on a bracket 3;

[0032] The methyl thiophanate material to be washed is smoothly added into the filter cartridge 2 through the funnel-shaped material adding port 101, and an appropriate amount of washing liquid is added at the same time. A first gear 204 is fixed to the top of the stirring shaft 201, and a second rotating motor 203 is fixed to the top of the filter cartridge 2. A second gear 2031 is fixed to the output shaft of the second rotating motor 203, and the second gear 2031 is meshed with the first gear 204. Turning on the second rotating motor 203 can drive the second gear 2031 to rotate, and the second gear 2031 is meshed with the first gear 204 to drive the stirring shaft 201 to rotate. The material and the washing liquid are fully stirred by the stirring branch 202, so that the impurities in the material are fully dissolved in the washing liquid. According to the properties of the material and the washing requirements, the stirring speed can be controlled by adjusting the rotation speed of the second rotating motor 203.

[0033] After washing is completed, the liquid discharge port 103 is opened to discharge the washing liquid. A first rotating motor 301 is fixedly installed on the bracket 3. A pulley 302 is fixed to the output shaft of the first rotating motor 301. A transmission belt 303 is provided between the pulley 302 and the outside of the washing tank 1. By turning on the first rotating motor 301, the washing tank 1 and the filter cartridge 2 can be driven to rotate as a whole. Through centrifugal force, the moisture of the wet material is thrown out and enters the interlayer between the washing tank 1 and the filter cartridge 2. The solid material remains in the filter cartridge 2, thereby achieving the purpose of centrifugal filtration.

[0034] Among them, a horizontally arranged hydraulic cylinder 402 is fixed on the stirring shaft 201, and the output shaft of the hydraulic cylinder 402 is fixed to the horizontal moving frame 401. A transmission box 403 is fixed on the side of the stirring shaft 201 close to the scraper 4. The installation shaft of the scraper 4 extends to the inside of the transmission box 403 and is fixed with a third gear 404. A rack 4031 is fixed inside the transmission box 403, and the third gear 404 is meshed with the rack 4031. A horizontally arranged movable baffle 405 is also fixed on the horizontal moving frame 401, and the movable baffle 405 passes through the bottom end of the transmission box 403 through a guide groove;

[0035] When discharging solid materials, the solid discharge port 102 is opened, and the second rotating motor 203 can drive the stirring shaft 201 to rotate, thereby driving the scraper 4 to scrape the inner wall of the filter cartridge 2 to prevent the material from sticking to the inner wall of the filter cartridge 2 and being unable to be discharged. The hydraulic cylinder 402 is shortened to drive the scraper 4 to separate from the inner wall of the filter cartridge 2 and retract it. During the movement of the scraper 4, the third gear 404 will move along the rack 4031 and drive the scraper 4 to deflect ninety degrees, ensuring that the scraper 4 is tangent to the stirring direction during stirring, thereby being subject to less resistance, reducing the load of the second rotating motor 203 during washing and stirring, and being more energy-efficient.

[0036] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0037] In the present invention, unless otherwise clearly specified and limited, the terms "set", "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0038] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.

[0039] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A centrifugal washing integrated device for producing thiophanate-methyl, comprising a washing tank (1), characterized in that: The top of the washing tank (1) is provided with a material adding port (101), a filter cartridge (2) is provided inside the material adding port (101), the material adding port (101) is communicated with the filter cartridge (2), the bottom of the washing tank (1) is provided with a liquid discharge port (103) and a solid discharge port (102), the liquid discharge port (103) is communicated with the filter cartridge (2), the solid discharge port (102) is communicated with the filter cartridge (2), a stirring shaft (201) is rotatably mounted inside the filter cartridge (2), a stirring branch (202) and a scraper (4) are mounted on the stirring shaft (201), and the washing tank (1) is rotatably mounted on a bracket (3).

2. The centrifugal washing integrated equipment for producing thiophanate-methyl according to claim 1, characterized in that: A first rotating motor (301) is fixedly mounted on the bracket (3); a pulley (302) is fixed to the output shaft of the first rotating motor (301); and a transmission belt (303) is provided between the pulley (302) and the outside of the washing tank (1).

3. The centrifugal washing integrated equipment for producing thiophanate-methyl according to claim 2, characterized in that: A first gear (204) is fixed to the top of the stirring shaft (201), a second rotating motor (203) is fixed to the top of the filter cartridge (2), a second gear (2031) is fixed to the output shaft of the second rotating motor (203), and the second gear (2031) is meshed with the first gear (204).

4. The centrifugal washing integrated equipment for producing thiophanate-methyl according to claim 3, characterized in that: The stirring branches (202) are evenly spaced in the vertical direction of the stirring shaft (201), and the scraper (4) is rotatably mounted on a horizontal movable frame (401).

5. The centrifugal washing integrated equipment for producing thiophanate-methyl according to claim 4, characterized in that: A horizontally arranged hydraulic cylinder (402) is fixed on the stirring shaft (201), and an output shaft of the hydraulic cylinder (402) is fixed to the horizontal movable frame (401).

6. The centrifugal washing integrated equipment for producing thiophanate-methyl according to claim 5, characterized in that: A transmission box (403) is fixed to one side of the stirring shaft (201) close to the scraper (4); a mounting shaft of the scraper (4) extends into the transmission box (403) and is fixed with a third gear (404); a rack (4031) is fixed inside the transmission box (403); the third gear (404) meshes with the rack (4031); a horizontally arranged movable baffle (405) is also fixed to the horizontal movable frame (401); the movable baffle (405) passes through the bottom end of the transmission box (403) through a guide groove.