Copper wire surface cleaning device
By designing a copper wire surface cleaning device that integrates multiple cleaning components, the problem of residual dirt on the copper wire surface is solved, efficient removal of dirt and residues is achieved, and the cleaning effect and durability of copper wire is improved.
Patent Information
- Application Number
- CN202421472455.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-25
AI Technical Summary
During the copper wire drawing and rolling process, dust impurities and oil stains are easily retained on the surface of the copper wire, which affects subsequent use and corrosion resistance.
A copper wire surface cleaning equipment is designed, including cleaning boxes, reels, reels, motors, fixing plates, support frames, push rods, rings, flow shields, filters and air pumps. The swing of the ring makes the cleaning liquid fully contact with the copper wire surface, the flow shield guides the cleaning liquid to generate a specific flow direction and speed, the filter reduces the retention of impurities, and the air pump quickly removes moisture.
Effectively remove dirt and residues in the complex structure and blind holes of the copper wire surface, improve the cleaning effect of copper wire, reduce friction and wear, and extend the service life of copper wire.
Smart Images

Figure CN222739961U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of copper wire processing, in particular to a copper wire surface cleaning device. Background Art
[0002] Copper wire is a metal wire made of high-purity copper. Copper wire is widely used in electrical, electronic, communication and construction industries.
[0003] The production of copper wire requires refining pure copper from concentrate, rolling the refined copper, making the copper billet into copper plates through a rolling mill, pressing the copper plates into copper strips, and stretching the copper strips into copper wire through a drawing machine. During the drawing process, the copper strips will pass through multiple sets of die holes of different diameters, gradually reducing the cross-sectional area, making the copper strips thinner and longer.
[0004] During the copper wire drawing and rolling process, lubricants and coolants are usually used to reduce friction and temperature. Dust, impurities and oil stains will remain on the surface of the copper wire. The residual oil stains and impurities can easily affect subsequent use and reduce the corrosion resistance of the copper wire.
[0005] To this end, the utility model provides a copper wire surface cleaning device. Utility Model Content
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0007] The technical solution adopted by the utility model to solve its technical problems is: a copper wire surface cleaning device described in the utility model comprises a cleaning box; the side wall of the cleaning box is rotatably connected to multiple groups of unwinding drums; multiple groups of unwinding drums are equidistantly distributed on the side wall of the cleaning box; the side wall of the cleaning box is rotatably connected to a winding drum; the winding drum is arranged on the side away from the unwinding drum, and the end of the winding drum is fixedly connected to a motor; the output end of the motor is fixedly connected to one end of the winding drum; the top of the cleaning box is fixedly connected to a fixed plate; the bottom of the fixed plate is hinged with a support frame; the bottom of the fixed plate is hinged with an electric push rod; the output end of the electric push rod is hinged to the middle of the support frame; the end of the support frame is fixedly connected to a circular ring; the middle of the circular ring is fixedly connected to two fixed rods; the two fixed rods are arranged oppositely; the two fixed rods are arranged obliquely; the ends of the two fixed rods are fixedly connected to circular rings; the swing of the circular ring through the above structure can effectively make the cleaning liquid fully contact with the surface of the copper wire, and can effectively remove the dirt and residues in the complex structure and blind holes on the surface of the copper wire.
[0008] Preferably, two guide covers are fixedly connected to the middle part of the circular ring; the two guide covers are arranged opposite to each other; a through groove is opened in the middle part of the guide cover close to the circular ring; through the above-mentioned structure, the guide cover can make the cleaning liquid have a specific flow direction and speed when flowing through, and can make the cleaning liquid impact the surface of the copper wire, and the guided impact force can effectively peel off the dirt and residue from the surface of the copper wire.
[0009] Preferably, the side wall of the cleaning box is provided with two slide grooves; the two slide grooves are provided inside the cleaning box; the two slide grooves are arranged oppositely; a slider is slidably connected to the middle of the slide groove; a slide plate is fixedly connected to the ends of the two slide blocks; a plurality of fixed grooves are provided in the middle of the slide plate; two filters are hingedly connected to the side wall of the fixed groove; the two filters are arranged oppositely; two springs are fixedly connected to the bottom of the slide plate; the ends of the two springs are fixedly connected to the bottom of the cleaning box; the two springs are arranged oppositely; a pull rope is fixedly connected to the bottom of one of the circular rings; the other end of the pull rope is fixedly connected to the middle of the slide plate; the filter screen through the above structure can effectively reduce the retention of impurities in the cleaning place after the copper wire is cleaned, and effectively reduce the dispersion of impurities in the cleaning place with the flow of cleaning liquid.
[0010] Preferably, multiple groups of balls are installed in the middle of the ring; the multiple groups of balls are rotatably connected in the middle of the ring; the multiple groups of balls are arranged inside the ring; through the above-mentioned structure, the balls make the copper wire rotate when sliding in the middle of the ring, and the balls can effectively reduce the friction generated by the copper wire during the movement inside the ring.
[0011] Preferably, two groups of first fixing frames are fixedly connected to the top of the cleaning box; the two groups of first fixing frames are arranged opposite to each other; a roller is rotatably connected to the middle of the first fixing frame; a second fixing frame is fixedly connected to the middle of the first fixing frame; the second fixing frame is arranged at the top of the roller; through the above-mentioned structure, the roller can effectively reduce the friction between the copper wire and the top of the cleaning box during the movement.
[0012] Preferably, an air pump is fixedly connected to the side wall of the cleaning box; an exhaust pipe is fixedly connected to the middle of the air pump; the exhaust pipe is fixedly connected to the top position of the cleaning box; the exhaust pipe is fixedly connected to the side close to the winding drum; a plurality of exhaust holes are opened in the middle of the exhaust pipe; the exhaust holes are opened at the corresponding roller positions; blowing airflow to the copper wire through the exhaust holes of the above structure can quickly remove moisture from the surface of the copper wire.
[0013] The beneficial effects of the utility model are as follows:
[0014] 1. The copper wire surface cleaning device described in the utility model can effectively make the cleaning liquid fully contact with the copper wire surface through circular swing, and can effectively remove dirt and residues in the complex structure and blind holes on the copper wire surface.
[0015] 2. The copper wire surface cleaning device described in the utility model can make the cleaning liquid produce a specific flow direction and speed when flowing through through the deflector, so that the cleaning liquid can impact the copper wire surface, and the guided impact force can effectively peel off dirt and residues from the copper wire surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The utility model will be further described below in conjunction with the accompanying drawings.
[0017] Figure 1 It is a three-dimensional diagram of a copper wire surface cleaning device in the utility model;
[0018] Figure 2 It is a structural schematic diagram of the support frame in the utility model;
[0019] Figure 3 It is a structural schematic diagram of the filter screen in the utility model;
[0020] Figure 4 It is a structural schematic diagram of the air guide cover in the utility model;
[0021] Figure 5 It is a schematic diagram of the structure of the exhaust hole in the utility model;
[0022] In the figure: 1. cleaning box; 10. unwinding drum; 11. winding drum; 12. motor; 13. fixing plate; 14. supporting frame; 15. electric push rod; 16. ring; 17. fixing rod; 2. air deflector; 21. through groove; 3. slide groove; 31. slider; 32. slide plate; 33. fixing groove; 34. filter; 35. spring; 36. pull rope; 4. ball bearing; 5. first fixing frame; 51. roller; 52. second fixing frame; 6. air pump; 61. exhaust pipe; 62. exhaust hole; 7. protective plate. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] like Figures 1 to 5As shown, a copper wire surface cleaning device described in an embodiment of the utility model comprises a cleaning box 1; a plurality of groups of unwinding drums 10 are rotatably connected to the side wall of the cleaning box 1; the plurality of groups of unwinding drums 10 are equidistantly distributed on the side wall of the cleaning box 1; a reel 11 is rotatably connected to the side wall of the cleaning box 1; the reel 11 is arranged on a side away from the unwinding drum 10, and a motor 12 is fixedly connected to the end of the reel 11; the output end of the motor 12 is fixedly connected to one end of the reel 11; a fixing plate 13 is fixedly connected to the top of the cleaning box 1; the fixing plate 13 is hinged at the bottom Support frame 14; the bottom of the fixed plate 13 is hinged with an electric push rod 15; the output end of the electric push rod 15 is hinged at the middle of the support frame 14; the end of the support frame 14 is fixedly connected with a ring 16; the middle of the ring 16 is fixedly connected with two fixing rods 17; the two fixing rods 17 are arranged opposite to each other; the two fixing rods 17 are arranged obliquely; the ends of the two fixing rods 17 are fixedly connected with the ring 16; when working, water and cleaning liquid are placed inside the cleaning box 1, and then the copper wire is rolled and placed in the middle of the unwinding drum 10, and one end of the copper wire is passed through the corresponding ring 1 6, and then fix the end of the copper wire in the middle of the winding drum 11, and the electric push rod 15 is turned on after being energized, and the electric push rod 15 is controlled to make the output end perform telescopic movement. When the electric push rod 15 is extended and retracted, the support frame 14 is swung inside the cleaning box 1, and the copper wire is washed in the liquid as the ring 16 swings. The output end of the motor 12 is controlled to rotate after a part of the copper wire is cleaned, and the winding drum 11 is rotated through the output end of the motor 12, so that the cleaned copper wire is wound up, and the ring 16 swings to effectively make the cleaning liquid and the surface of the copper wire The swinging surface can fully contact the surface, which can effectively remove the dirt and residues in the complex structure and blind holes on the copper wire surface, and can promote the cavitation effect between the tiny bubbles in the cleaning liquid and the stains on the copper wire surface through the power generated by the swinging, which can effectively accelerate the reaction between the dirt on the copper wire surface and the cleaning liquid, so that the dirt can be quickly dispersed into the cleaning liquid, and the high-speed micro-turbulence generated after the bubble burst can effectively remove the stains on the copper wire surface, effectively reducing the problem of surface damage caused by direct use of tools to physically scratch the copper wire, and can increase the cleaning effect of the copper wire.
[0025] like Figures 1 to 4As shown, two guide covers 2 are fixedly connected to the middle of the circular ring 16; the two guide covers 2 are arranged opposite to each other; a through groove 21 is opened in the middle of the guide cover 2 near the circular ring 16; during operation, when the circular ring 16 swings with the support frame 14, the liquid generates power, enters the middle of the guide cover 2, and then impacts the surface of the copper wire through the through groove 21. The guide cover 2 can make the cleaning liquid produce a specific flow direction and speed when flowing through, and can make the cleaning liquid impact the surface of the copper wire. The guided impact force can effectively peel off the dirt and residue from the surface of the copper wire. The guidance of the guide cover 2 can effectively make the flow force of the cleaning liquid gather on the surface of the copper wire, so that the copper wire can be fully cleaned during the swinging process, and the tiny bubbles and eddies formed when the cleaning liquid impacts the surface of the copper wire can penetrate into the tiny gaps and crevices on the surface of the copper wire, thereby effectively increasing the cleaning effect of the copper wire.
[0026] like Figure 3 and Figure 5 As shown, the side wall of the cleaning box 1 is provided with two slide grooves 3; the two slide grooves 3 are provided inside the cleaning box 1; the two slide grooves 3 are arranged oppositely; a slider 31 is slidably connected to the middle of the slide groove 3; a slide plate 32 is fixedly connected to the ends of the two slide blocks 31; a plurality of fixed grooves 33 are provided in the middle of the slide plate 32; the side wall of the fixed groove 33 is hinged with two filters 34; the two filters 34 are arranged oppositely; two springs 35 are fixedly connected to the bottom of the slide plate 32; the ends of the two springs 35 are fixedly connected to the bottom of the cleaning box 1; the two springs 35 are arranged oppositely; a pull rope 36 is fixedly connected to the bottom of one of the circular rings 16; the other end of the pull rope 36 is fixedly connected to the middle of the slide plate 32; during operation, when the circular ring 16 swings left and right, the slide plate 32 is pulled upward by the pull rope 36, and when the slide plate 32 moves, the slider 31 slides inside the slide groove 3, and the circular ring 16 pulls the slide plate 32 to move upward due to the cleaning The resistance of the cleaning liquid inside the box 1 causes the two opposing filter screens 34 to rotate downward and open, and the copper wire impurities in the cleaning liquid flow downward from the middle of the two opened filter screens 34. When the slide plate 32 is not pulled, the spring 35 causes the slide plate 32 to move downward and reset, and the water flow resistance at the bottom of the slide plate 32 impacts the two filter screens 34, causing the two filter screens 34 to rotate toward the middle, so that the ends of the two filter screens 34 fit together, and the filter screen 34 blocks the impurities at the bottom of the slide plate 32 from flowing upward. The filter screen 34 can effectively reduce the retention of impurities in the cleaning position after the copper wire is cleaned, and effectively reduce the dispersion of impurities in the cleaning position with the flow of cleaning liquid, and can effectively reduce the re-attachment of impurities to the surface of the copper wire during the swinging of the copper wire, reduce the problem of re-contamination on the surface of the copper wire, can effectively improve the cleaning effect of the copper wire, and intercept the impurities after the copper wire is cleaned at the bottom of the cleaning box 1 for centralized treatment, effectively reduce the difficulty and time of cleaning work, and keep the cleaning liquid at a good purity.
[0027] like Figures 2 to 4 As shown, multiple groups of balls 4 are installed in the middle of the ring 16; multiple groups of balls 4 are rotatably connected in the middle of the ring 16; multiple groups of balls 4 are arranged inside the ring 16; during operation, when the ring 16 drives the copper wire to swing, the copper wire slides in the middle of the ring 16, and the copper wire rotates while sliding in the middle of the ring 16 through the balls 4. The balls 4 can effectively reduce the friction generated by the copper wire during the movement inside the ring 16, and can effectively reduce the wear caused by the friction between the copper wire and the ring 16, and can make the contact surface between the copper wire and the balls 4 smoother, reducing the problem of scratches or damage on the surface of the copper wire.
[0028] like Figure 1 ,picture, Figure 3 , Figure 5 As shown, two groups of first fixing frames 5 are fixedly connected to the top of the cleaning box 1; the two groups of first fixing frames 5 are arranged opposite to each other; a roller 51 is rotatably connected to the middle of the first fixing frame 5; a second fixing frame 52 is fixedly connected to the middle of the first fixing frame 5; the second fixing frame 52 is arranged at the top of the roller 51; when working, when the copper wire is placed on the unwinding drum 10, the end of the copper wire is passed through between the second fixing frame 52 and the roller 51, so that the copper wire fits with the roller 51, and the copper wire is supported by the roller 51, and the copper wire is cleaned during the cleaning process. During movement, the roller 51 rotates with the movement of the copper wire, and the copper wire is kept in the middle of the roller 51 through the second fixed frame 52. The roller 51 can effectively reduce the friction between the copper wire and the top of the cleaning box 1 during the movement, and can make the copper wire move more smoothly and effectively reduce the resistance caused by friction. In addition, supporting the copper wire through the roller 51 can increase the stability of the copper wire during the movement, and can keep the copper wire at a constant speed and position during the cleaning process, which can effectively improve the cleaning quality of the copper wire during the cleaning process.
[0029] like Figure 1 and Figure 5As shown, an air pump 6 is fixedly connected to the side wall of the cleaning box 1; an exhaust pipe 61 is fixedly connected to the middle of the air pump 6; the exhaust pipe 61 is fixedly connected to the top position of the cleaning box 1; the exhaust pipe 61 is fixedly connected to the side close to the winding drum 11; a plurality of exhaust holes 62 are opened in the middle of the exhaust pipe 61; the exhaust holes 62 are opened at the corresponding roller 51 position; during operation, when the cleaned copper wire is wound through the winding drum 11, the air pump 6 is powered on and turned on, so that the air pump 6 discharges the airflow to the inside of the exhaust pipe 61, and the exhaust holes 62 are set at the roller 51 position, and the airflow is then accurately discharged to the copper wire position through multiple groups of exhaust holes 62. Blowing the airflow to the copper wire through the exhaust holes 62 can quickly remove the moisture on the surface of the copper wire, and can effectively reduce the problem of corrosion or oxidation on the surface of the copper wire caused by the residual moisture on the surface of the copper wire, thereby effectively improving the durability and performance of the copper wire, and can reduce the residual cleaning liquid or stains on the surface of the copper wire, and increase the cleanliness of the copper wire surface.
[0030] like Figure 1 As shown, two protective plates 7 are fixedly connected to the side walls of the fixed plate 13; the two protective plates 7 are arranged opposite to each other; the other end of the protective plate 7 is fixedly connected to the top of the cleaning box 1; during operation, when the support frame 14 swings the copper wire, the protective plate 7 blocks the splashing of the cleaning liquid inside the cleaning box 1, and the protective plate 7 can effectively reduce the splashing of the cleaning liquid inside the cleaning box 1, resulting in the loss of the cleaning liquid, effectively reduce the waste of the cleaning liquid flying out of the cleaning box 1, and can effectively reduce the splashing of chemical components in the cleaning liquid into the working environment, effectively reducing environmental pollution.
[0031] During operation, water and cleaning liquid are placed inside the cleaning box 1, and then the copper wire is rolled and placed in the middle of the unwinding drum 10, one end of the copper wire is passed through the middle of the corresponding ring 16, and then the end of the copper wire is fixed in the middle of the winding drum 11. The electric push rod 15 is powered on and turned on, and the electric push rod 15 is controlled to make the output end perform telescopic movement. When the electric push rod 15 is extended and retracted, the support frame 14 is swung inside the cleaning box 1, and the copper wire is washed in the liquid as the ring 16 swings. The output end of the motor 12 is controlled to rotate after a part of the copper wire is cleaned, and the winding drum 11 is rotated through the output end of the motor 12. The ring 16 rotates to reel up the cleaned copper wire. When the ring 16 swings with the support frame 14, the liquid generates power and enters the middle of the guide cover 2, and then impacts the surface of the copper wire through the through groove 21. When the ring 16 swings left and right, the slide plate 32 is pulled upward by the pull rope 36. When the slide plate 32 moves, the slide plate 31 slides inside the slide groove 3. When the ring 16 pulls the slide plate 32 upward, due to the resistance of the cleaning liquid inside the cleaning box 1, the two opposing filter screens 34 are rotated downward and opened, and the copper wire impurities in the cleaning liquid are discharged from the two filters. The middle of the open filter screen 34 flows downward. When the slide plate 32 is not pulled, the slide plate 32 is moved downward and reset by the spring 35. The water flow resistance at the bottom of the slide plate 32 impacts the two filter screens 34, causing the two filter screens 34 to rotate toward the middle, so that the ends of the two filter screens 34 fit together, and the impurities at the bottom of the slide plate 32 are blocked by the filter screen 34 from flowing upward. When the ring 16 drives the copper wire to swing, the copper wire slides in the middle of the ring 16. When the copper wire is placed on the unwinding drum 10, the end of the copper wire is passed between the second fixing frame 52 and the roller 51, so that the copper wire fits with the roller 51, and the copper wire is passed through the roller 51. The roller 51 supports the copper wire, and when the copper wire moves during the cleaning process, the roller 51 rotates with the movement of the copper wire, and the copper wire is kept in the middle of the roller 51 through the second fixed frame 52. When the cleaned copper wire is wound by the winding drum 11, the air pump 6 is powered on and turned on to allow the air pump 6 to discharge the airflow into the exhaust pipe 61. The exhaust hole 62 is set at the position of the roller 51, and the airflow is then accurately discharged to the position of the copper wire through multiple groups of exhaust holes 62. When the support frame 14 swings the copper wire, the protective plate 7 is used to prevent the cleaning liquid inside the cleaning box 1 from splashing.
[0032] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A copper wire surface cleaning device, comprising a cleaning box (1); characterized in that: The side wall of the cleaning box (1) is rotatably connected to a plurality of groups of unwinding drums (10); the plurality of groups of unwinding drums (10) are equidistantly distributed on the side wall of the cleaning box (1); the side wall of the cleaning box (1) is rotatably connected to a winding drum (11); the winding drum (11) is arranged on a side away from the unwinding drum (10), and a motor (12) is fixedly connected to the end of the winding drum (11); the output end of the motor (12) is fixedly connected to one end of the winding drum (11); a fixing plate (13) is fixedly connected to the top of the cleaning box (1); the fixing plate (13) A support frame (14) is hinged at the bottom of the fixed plate (13); an electric push rod (15) is hinged at the bottom of the fixed plate (13); an output end of the electric push rod (15) is hinged at the middle of the support frame (14); a circular ring (16) is fixedly connected to the end of the support frame (14); two fixed rods (17) are fixedly connected to the middle of the circular ring (16); the two fixed rods (17) are arranged opposite to each other; the two fixed rods (17) are arranged obliquely; and the ends of the two fixed rods (17) are fixedly connected to the circular ring (16).
2. A copper wire surface cleaning device according to claim 1, characterized in that: Two air guide covers (2) are fixedly connected to the middle of the circular ring (16); the two air guide covers (2) are arranged opposite to each other; a through groove (21) is provided on one side of the middle of the air guide cover (2) close to the circular ring (16).
3. A copper wire surface cleaning device according to claim 2, characterized in that: The side wall of the cleaning box (1) is provided with two slide grooves (3); the two slide grooves (3) are provided inside the cleaning box (1); the two slide grooves (3) are arranged opposite to each other; a slider (31) is slidably connected to the middle of the slide groove (3); the ends of the two sliders (31) are fixedly connected to a slide plate (32); a plurality of fixed grooves (33) are provided in the middle of the slide plate (32); two filter screens (34) are hingedly connected to the side wall of the fixed groove (33); the two filter screens (34) are arranged opposite to each other; two springs (35) are fixedly connected to the bottom of the slide plate (32); the ends of the two springs (35) are fixedly connected to the bottom of the cleaning box (1); the two springs (35) are arranged opposite to each other; a pull rope (36) is fixedly connected to the bottom of one of the circular rings (16); the other end of the pull rope (36) is fixedly connected to the middle of the slide plate (32).
4. A copper wire surface cleaning device according to claim 3, characterized in that: A plurality of groups of balls (4) are installed in the middle of the circular ring (16); the plurality of groups of balls (4) are rotatably connected in the middle of the circular ring (16); and the plurality of groups of balls (4) are arranged inside the circular ring (16).
5. A copper wire surface cleaning device according to claim 4, characterized in that: Two groups of first fixing frames (5) are fixedly connected to the top of the cleaning box (1); the two groups of the first fixing frames (5) are arranged opposite to each other; a roller (51) is rotatably connected to the middle of the first fixing frame (5); a second fixing frame (52) is fixedly connected to the middle of the first fixing frame (5); and the second fixing frame (52) is arranged at the top of the roller (51).
6. A copper wire surface cleaning device according to claim 5, characterized in that: An air pump (6) is fixedly connected to the side wall of the cleaning box (1); an exhaust pipe (61) is fixedly connected to the middle of the air pump (6); the exhaust pipe (61) is fixedly connected to the top of the cleaning box (1); the exhaust pipe (61) is fixedly connected to a side close to the winding drum (11); a plurality of exhaust holes (62) are opened in the middle of the exhaust pipe (61); the exhaust holes (62) are opened at positions corresponding to the rollers (51).