A hydraulic gate shearing machine
Through the combination of the electromagnetic structure magnetic plate and ash-sucking cylinder dust collector of the hydraulic gate shear, the problems of inefficiency, cumbersome operation and dust pollution of traditional shears are solved, and an efficient and clean board cutting process is achieved.
Patent Information
- Application Number
- CN202421411856.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-20
AI Technical Summary
Traditional shearing machines are inefficient when fixing the plate, they are cumbersome to operate and easily damage the plate. At the same time, the dust generated during the shearing process has an impact on the working environment and health.
The hydraulic gate shearing machine is used to quickly fix and disassemble the plate with the electromagnetic suction plate of the electromagnet structure, and the dust is absorbed and stored by setting up a dust suction cylinder and a dust collector.
Improve work efficiency, simplify operation, avoid plate damage, maintain the cleanliness of the working environment, and protect the health of staff.
Smart Images

Figure CN222740419U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of plate shearing devices, in particular to a hydraulic gate type plate shearing machine. Background Art
[0002] With the rapid development of the manufacturing industry, shearing machines, as important metal sheet processing equipment, are increasingly widely used. Shearing machines are machines that use one blade to make a reciprocating linear motion relative to another blade to shear the sheet. It is through the use of a moving upper blade and a fixed lower blade, and a reasonable blade gap, that shearing force is applied to metal sheets of various thicknesses, so that the sheets are broken and separated according to the required size. Shearing machines are a type of forging machinery, and their main function is in the metal processing industry. The products are widely used in aviation, light industry, metallurgy, chemical industry, construction, shipbuilding, automobile, electricity, electrical appliances, decoration and other industries to provide the required special machinery and complete equipment.
[0003] Traditional shearing machines mostly use mechanical clamping or manual adjustment to fix the plate, which is not only inefficient, but also cumbersome to operate and easy to damage the plate. At the same time, the dust generated during the shearing process will have a serious impact on the working environment and the health of the workers. Utility Model Content
[0004] The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide a hydraulic gate type shearing machine.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0006] The utility model discloses a hydraulic gate shearing machine, comprising a shearing machine body, wherein the shearing machine body comprises an upper fixed block and a lower fixed block, wherein the upper fixed block is arranged at the top end of the lower fixed block, a cutting opening is arranged at the connection between the lower fixed block and the upper fixed block, an ash suction cylinder is arranged inside the cutting opening, a magnetic suction plate is arranged on the top surface of the lower fixed block, an iron core, a coil, a connecting line and a power supply component are arranged inside the magnetic suction plate, and a PLC controller is arranged at one end of the shearing machine body.
[0007] As a preferred technical solution of the utility model, a dust collector is arranged inside the upper fixed block, the dust suction cylinder is arranged at the bottom end of the upper fixed block, and the dust collector is connected to the dust suction cylinder.
[0008] As a preferred technical solution of the utility model, an ash storage trough is provided at one end of the vacuum cleaner, the ash storage trough is a detachable structure, and a handle is provided on the surface of one end of the ash storage trough.
[0009] As a preferred technical solution of the utility model, the magnetic attraction plate is an electromagnet structure, the coil is wound around the surface of the iron core, the connecting wire is connected to both ends of the coil, and the positive and negative poles of the power supply component are respectively connected to the connecting wire.
[0010] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0011] 1. The plate is fixed by the magnetic suction plate of the electromagnet structure. By utilizing the characteristics of the electromagnet, the plate can be fixed and disassembled quickly, greatly improving work efficiency.
[0012] 2. Equipped with dust suction cylinder and dust extractor, the dust generated during the cutting process can be absorbed into the dust storage tank, effectively preventing the dust from affecting the health of the workers and keeping the working environment clean.
[0013] 3. The control of the electromagnet is convenient and flexible, and the magnetic field strength can be adjusted at any time as needed to adapt to plates of different materials and thicknesses.
[0014] 4. The magnetic fixing method will not cause damage to the plate, thus improving the utilization rate and processing quality of the plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a partial structural sectional view of the utility model;
[0018] Figure 3 It is a partial structural sectional view of the utility model;
[0019] In the figure: 1. Shearing machine body; 2. Upper fixing block; 201. Ash suction cylinder; 202. Dust extractor; 203. Ash storage tank; 3. Lower fixing block; 301. Magnetic plate; 3011. Iron core; 3012. Coil; 3013. Connecting wire; 3014. Power supply assembly. DETAILED DESCRIPTION
[0020] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0021] In the drawings, the same reference numerals all refer to the same components.
[0022] like Figure 1-3 As shown, the utility model provides a hydraulic gate shearing machine, including a shearing machine body 1, the shearing machine body 1 includes an upper fixed block 2 and a lower fixed block 3, the upper fixed block 2 is arranged at the top of the lower fixed block 3, a cutting opening is arranged at the connection between the lower fixed block 3 and the upper fixed block 2, an ash suction cylinder 201 is arranged inside the cutting opening, a magnetic suction plate 301 is arranged on the top surface of the lower fixed block 3, an iron core 3011, a coil 3012, a connecting line 3013 and a power supply component 3014 are arranged inside the magnetic suction plate 301, and a PLC controller is arranged at one end of the shearing machine body 1.
[0023] The usage of the utility model is as follows:
[0024] When using the shearing machine body 1, first place the plate to be cut on the lower fixed block 3, and adjust the position according to the required cutting size, then start the power supply component 3014, the power supply component 3014 supplies power to the coil 3012, and after the coil 3012 is powered, the iron core 3011 acquires magnetism, and the plate is fixed and adsorbed on the surface by magnetism. After the plate is fixed, the plate is cut by the cutter inside the shearing machine body 1. During the cutting process, the dust extractor 202 is started, and the dust generated during the shearing machine cutting process is adsorbed into the dust suction cylinder 201 by generating negative pressure, and concentrated in the dust storage tank 203 for storage. After the plate cutting is completed, the staff turns off the power supply of the power supply component 3014 to the coil 3012, the iron core 3011 quickly loses magnetism, and the staff takes the plate off the surface of the lower fixed block 3. After storing a certain amount of dust, the staff pulls out the dust storage tank 203 by dragging the handle to deal with the concentrated dust.
[0025] Furthermore, a vacuum cleaner 202 is provided inside the upper fixed block 2, and the dust suction cylinder 201 is provided at the bottom end of the upper fixed block 2. The vacuum cleaner 202 is connected to the dust suction cylinder 201. The vacuum cleaner 202 is a power source for absorbing dust, and the air around the shearing machine including dust is sucked into the dust suction cylinder 201 by generating negative pressure.
[0026] Furthermore, an ash storage trough 203 is provided at one end of the vacuum cleaner 202. The ash storage trough 203 is a detachable structure. A handle is provided on the surface of one end of the ash storage trough 203. The dust sucked into the ash suction cylinder 201 is concentrated and stored inside the ash storage trough 203. The ash storage trough 203 can be conveniently drawn out through the setting of the handle, so that the dust concentrated inside can be centrally processed.
[0027] Furthermore, the magnetic attraction plate 301 is an electromagnet structure, the coil 3012 is wound on the surface of the iron core 3011, the connecting wire 3013 is connected to the two ends of the coil 3012, the positive and negative poles of the power supply component 3014 are respectively connected to the connecting wire 3013, and the magnetic attraction plate 301 with the electromagnet structure is used to fix the plate to be cut. When the power supply component 3014 supplies power to the coil 3012, the iron core 3011 will obtain magnetism, and the plate can be adsorbed and fixed on the top of the lower fixed block 3 through this magnetism. When the power supply component 3014 stops supplying power to the coil 3012, the iron core 3011 will quickly lose its magnetism.
[0028] The utility model is a hydraulic gate type shearing machine, which fixes the plate by magnetic attraction by setting a magnetic attraction plate 301 of an electromagnet structure, and utilizes the characteristics of the electromagnet to quickly complete the fixing and disassembly of the plate, so that the staff can cut the plate conveniently. At the same time, a dust suction cylinder 201 and a dust extractor 202 are provided to absorb the dust generated during the cutting process into an dust storage tank 203 to prevent the dust from affecting the body of the staff.
[0029] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A hydraulic gate shearing machine, characterized in that: The invention comprises a shearing machine body (1), wherein the shearing machine body (1) comprises an upper fixing block (2) and a lower fixing block (3), wherein the upper fixing block (2) is arranged at the top end of the lower fixing block (3), a cutting opening is arranged at the connection between the lower fixing block (3) and the upper fixing block (2), an ash suction cylinder (201) is arranged inside the cutting opening, a magnetic suction plate (301) is arranged on the top surface of the lower fixing block (3), an iron core (3011), a coil (3012), a connecting line (3013) and a power supply component (3014) are arranged inside the magnetic suction plate (301), and a PLC controller is arranged at one end of the shearing machine body (1).
2. A hydraulic gate shearing machine according to claim 1, characterized in that: A dust extractor (202) is arranged inside the upper fixed block (2), the dust suction cylinder (201) is arranged at the bottom end of the upper fixed block (2), and the dust extractor (202) and the dust suction cylinder (201) are in communication.
3. A hydraulic gate shearing machine according to claim 2, characterized in that: An ash storage trough (203) is provided at one end of the dust extractor (202); the ash storage trough (203) is a detachable structure; and a handle is provided on the surface of one end of the ash storage trough (203).
4. A hydraulic gate shearing machine according to claim 1, characterized in that: The magnetic attraction plate (301) is an electromagnet structure, the coil (3012) is wound around the surface of the iron core (3011), the connecting wire (3013) is connected to both ends of the coil (3012), and the positive and negative poles of the power supply component (3014) are respectively connected to the connecting wire (3013).