Anti-corrosion deslagging device of laser cutting machine

By using anti-corrosion coating and slag collection box in the slag discharge device of the laser cutting machine, and combining negative pressure suction and filtration components, the problems of easy corrosion and low slag discharge efficiency of the slag discharge device in the prior art are solved, and the equipment life is extended and the emission standards are met.

CN222740525UActive Publication Date: 2025-04-11JIANGSU WULANGBIN TECHNOLOGY DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202520424560.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2025-04-11
Estimated Expiration
2035-03-12

AI Technical Summary

Technical Problem

The existing laser cutting machine slag discharge devices lack effective anti-corrosion measures, which leads to the slag discharge channels being easily corroded and affects the service life of the equipment. At the same time, the slag discharge efficiency is low, resulting in the easy accumulation of waste slag, affecting the cutting accuracy and equipment operation.

Method used

An anti-corrosion slag discharge device of a laser cutting machine is designed, including coating an anti-corrosion coating on the inner wall of the slag discharge hopper passage, setting up a slag collection box and filtering components, and achieving rapid discharge of waste slag and waste gas through negative pressure suction and guided by the deflector, and filtering harmful substances in the waste gas through the filter net and activated carbon adsorption layer.

Benefits of technology

It effectively prevents corrosive gases and liquids from eroding the slag discharge device, extends the service life of the equipment, improves the slag discharge efficiency, reduces waste slag accumulation, and ensures the environmental protection standards for the discharged gases.

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Abstract

The utility model discloses an anti-corrosion deslagging device of a laser cutting machine, which belongs to the technical field of laser cutting machines, and comprises a case, a laser cutting head arranged at the top of the case, and the anti-corrosion deslagging device further comprises the laser cutting head arranged above a cutting working platform; the slag discharging and collecting mechanism is arranged below the cutting working platform and used for collecting waste slag and waste gas generated in the cutting process, the slag discharging and collecting mechanism comprises a slag discharging hopper channel arranged in the machine box, the inner wall of the slag discharging hopper channel is coated with an anti-corrosion coating, a slag collecting box is arranged in the slag discharging hopper channel, and the anti-corrosion coating is coated with an anti-corrosion coating. When in use, the device is simple in structure, good in corrosion resistance, capable of effectively prolonging the service life of equipment, high in deslagging efficiency and capable of reducing accumulation of waste residues, particulate matter and harmful gas in waste gas can be effectively filtered through the filter screen and the activated carbon adsorption layer, and it is ensured that exhausted gas meets the environmental protection standard.
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Description

Technical Field

[0001] The utility model relates to the technical field of laser cutting machines, and more specifically to an anti-corrosion slag removal device for a laser cutting machine. Background Art

[0002] Laser cutting machine is to focus the laser emitted from the laser into a high power density laser beam through the optical path system. The laser beam irradiates the surface of the workpiece, causing the workpiece to reach the melting point or boiling point, and at the same time, the high-pressure gas coaxial with the beam blows away the molten or vaporized metal.

[0003] Laser cutting machines are widely used in the field of metal processing, but a large amount of waste slag and waste gas will be generated during the cutting process, especially when cutting certain metal materials, corrosive gases and liquids will be generated. Most of the existing slag removal devices lack effective anti-corrosion measures, which makes the slag removal channel easily corroded, affecting the service life of the equipment. In addition, the slag removal efficiency of traditional slag removal devices is low. As time goes by, waste slag is easy to accumulate in the working area, affecting the cutting accuracy and equipment operation. For this reason, we propose an anti-corrosion slag removal device for laser cutting machines to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that most existing slag discharge devices lack effective anti-corrosion measures, which makes the slag discharge channel easily corroded and affects the service life of the equipment. In addition, the traditional slag discharge device has low slag discharge efficiency, and to provide an anti-corrosion slag discharge device for a laser cutting machine.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] An anti-corrosion slag removal device for a laser cutting machine comprises a chassis, a laser cutting head is arranged on the top of the chassis, and further comprises:

[0007] A laser cutting head, wherein the laser cutting head is arranged above the cutting work platform;

[0008] A slag collection mechanism is arranged below the cutting work platform and is used to collect waste slag and waste gas generated during the cutting process. The slag collection mechanism includes a slag hopper channel arranged inside the chassis, the inner wall of the slag hopper channel is coated with an anti-corrosion coating, a slag collecting box is arranged inside the slag hopper channel, and a filter assembly is arranged at the outlet of the slag hopper channel to filter harmful substances in the waste gas. An air flow guide assembly is arranged at the bottom of one side of the slag hopper channel to quickly discharge the waste slag and waste gas by negative pressure suction;

[0009] The driving mechanism is installed inside the chassis and is used to drive the laser cutting head and the slag collection mechanism to move horizontally synchronously.

[0010] As a further description of the above technical solution, the filter assembly includes a filter screen and an activated carbon adsorption layer arranged at the outlet of the slag hopper channel, and the activated carbon adsorption layer is located below the filter screen.

[0011] As a further description of the above technical solution, the airflow guiding assembly includes a guide plate arranged at the air inlet of the slag discharge hopper channel and a fan arranged at the bottom of one side of the slag discharge hopper channel, the fan is connected to the slag discharge hopper channel through a pipeline, and ventilation holes are provided between the outer walls on both sides of the slag collecting box and the inner walls on both sides of the slag discharge hopper channel.

[0012] As a further description of the above technical solution, the driving mechanism includes a driving motor, a transmission belt and a screw rod fixedly installed inside a chassis, the output shaft of the driving motor is connected to the screw rod through a transmission belt, a movable groove is opened at the bottom of one side of the back side of the chassis, one end of the screw rod is threadedly connected to a movable block, the movable block and the movable groove form a sliding connection structure, one side of the movable block is fixedly connected to a mounting frame, the mounting frame is connected to a slag discharge hopper channel, the other side of the movable block is fixedly connected to a mounting plate, and the mounting plate is connected to a laser cutting head.

[0013] As a further description of the above technical solution, an installation groove is provided on the inner wall of one side of the slag discharge hopper channel, and a first magnetic strip is fixedly installed in the installation groove, a second magnetic strip attracted to the first magnetic strip is fixedly connected to the back of the slag collecting box, and a slot adapted to the slag collecting box is provided on the front of the slag discharge hopper channel.

[0014] As a further description of the above technical solution, a handle is fixedly connected to the front of the slag collecting box, the guide plate is an arc-shaped structure, and the slag discharge hopper channel is a U-shaped structure.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] When in use, the utility model has a simple structure and good corrosion resistance, can effectively prolong the service life of the equipment, through the detachable slag collecting box, it is used to collect solid waste slag, which is convenient for cleaning and maintenance, the guide plate is used to guide the airflow direction, and by starting the fan, it can ensure that the waste slag and waste gas can be quickly and smoothly discharged from the working area, and splashing can be avoided. The slag discharge efficiency is high and the accumulation of waste slag is reduced. The filter net and the activated carbon adsorption layer can effectively filter the particulate matter and harmful gases in the waste gas, ensuring that the exhaust gas meets the environmental protection standards. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The figure is a schematic diagram of the overall structure of an anti-corrosion slag removal device for a laser cutting machine.

[0018] Figure 2The figure is a schematic diagram of the internal structure of a chassis of an anti-corrosion slag removal device of a laser cutting machine.

[0019] Figure 3 The figure is a schematic diagram of the driving mechanism structure of an anti-corrosion slag removal device of a laser cutting machine.

[0020] Figure 4 The present invention is a schematic diagram of the structure of a slag collection mechanism of an anti-corrosion slag removal device of a laser cutting machine.

[0021] Figure 5 for Figure 4 A is an enlarged structural diagram of FIG.

[0022] Figure numerals: 1. Chassis; 2. Laser cutting head; 3. Cutting work platform; 4. Slag collection mechanism; 41. Slag hopper channel; 42. Slot; 43. Guide plate; 44. Slag collection box; 45. Filter; 46. Activated carbon adsorption layer; 47. Fan; 48. First magnetic strip; 49. Second magnetic strip; 5. Driving mechanism; 51. Driving motor; 52. Transmission belt; 53. Screw rod; 54. Moving groove; 55. Moving block; 56. Mounting plate; 57. Mounting frame; 6. Anti-corrosion coating. DETAILED DESCRIPTION

[0023] In order to facilitate the understanding of the present invention, the present invention will be described in more detail below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.

[0024] The utility model provides an anti-corrosion slag removal device for laser cutting machine, please refer to Figure 1-5 As shown, it includes a chassis 1, a laser cutting head 2 is arranged on the top of the chassis 1, and also includes:

[0025] A laser cutting head 2 is arranged above a cutting work platform 3;

[0026] A slag collecting mechanism 4 is arranged below the cutting work platform 3 and is used to collect waste slag and waste gas generated during the cutting process. The slag collecting mechanism 4 includes a slag hopper channel 41 arranged inside the chassis 1. The inner wall of the slag hopper channel 41 is coated with an anti-corrosion coating 6. A slag collecting box 44 is arranged inside the slag hopper channel 41. A filter component is arranged at the outlet of the slag hopper channel 41 to filter harmful substances in the waste gas. An air flow guiding component is arranged at the bottom of one side of the slag hopper channel 41 to quickly discharge the waste slag and waste gas by negative pressure suction;

[0027] The driving mechanism 5 is installed inside the chassis 1 and is used to drive the laser cutting head 2 and the slag collecting mechanism 4 to move in the horizontal direction synchronously.

[0028] When the embodiment of the present application is in use, the anti-corrosion coating 6 adopts acid- and alkali-resistant polytetrafluoroethylene or ceramic material, which can effectively prevent corrosive gases and liquids from corroding the slag hopper channel 41. By starting the drive motor 51, the drive belt 52 drives the screw rod 53 to rotate, and the screw rod 53 drives the moving block 55 to move left and right along the moving groove 54, thereby driving the laser cutting head 2 and the slag collection mechanism 4 to move synchronously, so that the slag collection mechanism 4 can collect waste slag in time, thereby facilitating cleaning. By starting the fan 47, the fan 47 forms a negative pressure in the slag hopper channel 41, which helps the waste slag to fall into the slag hopper channel 41 and can avoid splashing, so that the waste slag falls into the slot 42 through the guide plate 43 for collection.

[0029] Furthermore, the filter assembly includes a filter screen 45 and an activated carbon adsorption layer 46 arranged at the outlet of the slag hopper channel 41. The activated carbon adsorption layer 46 is located below the filter screen 45. When in use, the filter screen 45 and the activated carbon adsorption layer 46 can effectively filter particulate matter and harmful gases in the exhaust gas to ensure that the exhaust gas meets environmental protection standards.

[0030] Furthermore, the airflow guiding assembly includes a guide plate 43 arranged at the air inlet of the slag discharge hopper channel 41 and a fan 47 arranged at the bottom of one side of the slag discharge hopper channel 41. The fan 47 is connected to the slag discharge hopper channel 41 through a pipeline. Ventilation holes are provided between the outer walls on both sides of the slag collecting box 44 and the inner walls on both sides of the slag discharge hopper channel 41. When in use, by starting the fan 47, the fan 47 forms a negative pressure in the slag discharge hopper channel 41, which helps the waste slag to fall into the slag discharge hopper channel 41 and can avoid splashing, so that the waste slag falls into the slot 42 through the guide plate 43 for collection.

[0031] Furthermore, the driving mechanism 5 includes a driving motor 51, a transmission belt 52 and a screw rod 53 fixedly installed inside the chassis 1. The output shaft of the driving motor 51 is connected to the screw rod 53 through the transmission belt 52. A moving groove 54 is opened at the bottom of one side of the back of the chassis 1. One end of the screw rod 53 is threadedly connected to a moving block 55. The moving block 55 and the moving groove 54 form a sliding connection structure. One side of the moving block 55 is fixedly connected to a mounting frame 57, and the mounting frame 57 is connected to the slag hopper channel 41. The other side of the moving block 55 is fixedly connected to a mounting plate 56, and the mounting plate 56 is connected to the laser cutting head 2. When in use, by starting the driving motor 51, the screw rod 53 is driven to rotate through the transmission of the transmission belt 52, and the screw rod 53 drives the moving block 55 to move left and right along the moving groove 54, thereby driving the laser cutting head 2 and the slag collection mechanism 4 to move synchronously, so that the slag collection mechanism 4 can collect waste slag in time, which is convenient for cleaning.

[0032] Furthermore, an installation groove is provided on the inner wall of one side of the slag discharge hopper channel 41, and a first magnetic strip 48 is fixedly installed in the installation groove, a second magnetic strip 49 attracted to the first magnetic strip 48 is fixedly connected to the back of the slag collecting box 44, and a slot 42 adapted to the slag collecting box 44 is provided on the front of the slag discharge hopper channel 41. When in use, a handle is fixedly connected to the front of the slag collecting box 44, the guide plate 43 is an arc-shaped structure, and the slag discharge hopper channel 41 is a U-shaped structure. The pull-out design of the slag collecting box 44 facilitates cleaning and maintenance.

[0033] The working principle of the utility model is as follows: when in use, by starting the driving motor 51, the transmission belt 52 drives the screw rod 53 to rotate, and the screw rod 53 drives the moving block 55 to move left and right along the moving groove 54, thereby driving the laser cutting head 2 and the slag collecting mechanism 4 to move synchronously, so that the slag collecting mechanism 4 can collect the waste slag in time, which is convenient for cleaning. The anti-corrosion coating 6 coated on the inner wall of the slag hopper channel 41 can effectively prevent the corrosive gas and liquid from corroding the slag hopper channel 41. By starting the fan 47, the fan 47 forms a negative pressure in the slag hopper channel 41, which helps the waste slag to fall into the slag hopper channel 41 and can avoid splashing, so that the waste slag falls into the slot 42 through the guide plate 43 for collection. Through the filter screen 45 and the activated carbon adsorption layer 46, the particulate matter and harmful gas in the exhaust gas can be effectively filtered to ensure that the exhaust gas meets environmental protection standards. The pull-out design of the slag collecting box 44 is convenient for cleaning and maintenance.

[0034] The above description of the utility model in combination with the accompanying drawings is an exemplary description. Obviously, the specific implementation of the utility model is not limited to the above-mentioned method. As long as the non-substantial improvements are made by adopting the method concept and technical solution of the utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.

Claims

1. An anti-corrosion slag removal device for a laser cutting machine, comprising a chassis (1), a laser cutting head (2) being arranged on the top of the chassis (1), characterized in that: Also includes: A laser cutting head (2), wherein the laser cutting head (2) is arranged above the cutting work platform (3); A slag collection mechanism (4) is arranged below the cutting work platform (3) and is used to collect waste slag and waste gas generated during the cutting process. The slag collection mechanism (4) comprises a slag hopper channel (41) arranged inside the chassis (1). The inner wall of the slag hopper channel (41) is coated with an anti-corrosion coating (6). A slag collecting box (44) is arranged inside the slag hopper channel (41). A filter assembly is arranged at the outlet of the slag hopper channel (41) to filter harmful substances in the waste gas. An airflow guide assembly is arranged at the bottom of one side of the slag hopper channel (41) to quickly discharge the waste slag and waste gas by negative pressure suction. The driving mechanism (5) is installed inside the chassis (1) and is used to drive the laser cutting head (2) and the slag collection mechanism (4) to move synchronously in a horizontal direction.

2. The anti-corrosion slag removal device for a laser cutting machine according to claim 1, characterized in that: The filter assembly comprises a filter screen (45) and an activated carbon adsorption layer (46) arranged at the outlet of the slag discharge hopper channel (41); the activated carbon adsorption layer (46) is located below the filter screen (45).

3. The anti-corrosion slag removal device for a laser cutting machine according to claim 1, characterized in that: The airflow guiding assembly comprises a guide plate (43) arranged at the air inlet of the slag discharge hopper channel (41) and a fan (47) arranged at the bottom of one side of the slag discharge hopper channel (41); the fan (47) is connected to the slag discharge hopper channel (41) through a pipeline; and ventilation holes are provided between the outer walls on both sides of the slag collecting box (44) and the inner walls on both sides of the slag discharge hopper channel (41).

4. The anti-corrosion slag removal device for a laser cutting machine according to claim 1, characterized in that: The driving mechanism (5) comprises a driving motor (51), a transmission belt (52) and a screw rod (53) fixedly mounted inside the chassis (1); the output shaft of the driving motor (51) is connected to the screw rod (53) via the transmission belt (52); a moving groove (54) is provided at the bottom of one side of the back of the chassis (1); one end of the screw rod (53) is threadedly connected to a moving block (55); the moving block (55) and the moving groove (54) form a sliding connection structure; one side of the moving block (55) is fixedly connected to a mounting frame (57); the mounting frame (57) is connected to a slag discharge hopper channel (41); the other side of the moving block (55) is fixedly connected to a mounting plate (56); the mounting plate (56) is connected to the laser cutting head (2).

5. The anti-corrosion slag removal device for a laser cutting machine according to claim 1, characterized in that: A mounting groove is provided on an inner wall of one side of the slag discharge hopper channel (41), and a first magnetic strip (48) is fixedly installed in the mounting groove; a second magnetic strip (49) attracted to the first magnetic strip (48) is fixedly connected to the back of the slag collecting box (44); and a slot (42) adapted to the slag collecting box (44) is provided on the front of the slag discharge hopper channel (41).

6. The anti-corrosion slag removal device for a laser cutting machine according to claim 3, characterized in that: A handle is fixedly connected to the front of the slag collecting box (44), the guide plate (43) is an arc-shaped structure, and the slag discharge hopper channel (41) is a U-shaped structure.

Citation Information

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