A Vernier Caliper Processing and Cutting Device
By using laser cutters and dust collection and purification devices in the vernier caliper processing cutout device, the problems of uneven cutoff and burrs in the prior art are solved, and a more efficient and safer processing process is achieved.
Patent Information
- Application Number
- CN202421488167.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-27
AI Technical Summary
The existing vernier caliper cut-off device adopts a cutting method, which leads to unevenness and fine burrs at the cut-off, which requires additional equipment to be polished, reducing processing efficiency.
A vernier caliper processing cut-off device is designed, which uses a laser cutter to cut it, and combines the driving of electric guide rails and electric sliding tables to achieve more efficient and smooth cutting. At the same time, dust collection and purification devices are used to absorb high-temperature sparks and harmful gases, purify waste gases, and improve processing safety.
Through the use of laser cutter, the cutoff efficiency and smoothness of the cutting surface are improved, the grinding steps are reduced, and the overall processing efficiency is improved. At the same time, the purification device effectively absorbs harmful gases, improving processing safety and resource utilization.
Smart Images
Figure CN222740567U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vernier caliper processing, in particular to a vernier caliper processing and cutting device. Background Art
[0002] Vernier caliper is a kind of precise measuring tool widely used for measuring length, diameter, depth and thickness. It consists of two parts: main scale and sliding vernier attached to the main scale. The measuring accuracy can reach 0.01mm. According to the different divisions on the vernier, vernier caliper can be divided into 10-degree vernier caliper, 20-degree vernier caliper, 50-degree vernier caliper, etc. It has simple structure, convenient use and large measuring range. It is mainly used to measure the size of the workpiece and the inner scale (such as length, width, inner diameter and outer diameter), hole distance, depth and height.
[0003] In the production process of vernier calipers, the length of the main scale needs to be cut for subsequent processing. However, the existing cutting devices often use cutting methods, resulting in uneven cuts and small burrs. Additional equipment is required for grinding, which reduces the processing efficiency. Therefore, there are certain limitations.
[0004] For this reason, we urgently need to provide a kind of vernier caliper processing and cutting-off device. Utility Model Content
[0005] The purpose of the utility model is to provide a vernier caliper processing and cutting device to solve the problem that the existing cutting devices proposed in the above background technology often adopt a cutting method, resulting in uneven cutting parts, small burrs, and additional equipment is required for grinding, which reduces the processing efficiency.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a vernier caliper processing and cutting device, comprising a processing table and a conveyor belt, the conveyor belt is installed inside the processing table, a cutting device is arranged on the left side of the upper surface of the processing table, and a purification device is arranged at the bottom of the processing table.
[0007] The cutting device includes a mounting frame, an electric guide rail, an electric slide, and a laser cutter. The mounting frame is fixedly connected to the left side of the upper surface of the processing table, the electric guide rail is installed at the bottom of the mounting frame, the electric slide is slidably connected to the electric guide rail, and the laser cutter is installed at the bottom of the electric slide.
[0008] A further improvement is that the electric guide rail is a T-shaped structure, a T-shaped slide groove is opened on the electric slide, and a storage box is placed on the left side of the conveyor belt. When the vernier caliper raw material steel plate on the conveyor belt is transmitted to the left side of the conveyor belt, the laser cutter is started. At the same time, the electric slide is driven to move forward along the electric guide rail to cut the steel plate. After cutting, the main scale raw material falls into the storage box for subsequent processing. The laser cutter is used for cutting, which is more efficient and the cutting surface is smoother, saving the grinding step and improving the processing efficiency.
[0009] A further improvement is that the purification device includes a dust collecting unit and a purification unit;
[0010] The dust collection unit includes a water washing box, a dust collection component, and an observation window. The water washing box is installed at the bottom of the processing table, and two groups of the dust collection components are respectively installed on the front and rear sides of the left side of the processing table. The observation window is installed on the right side of the front of the water washing box. The water pollution inside the water washing box can be observed in real time through the observation window, which is convenient for timely replacement of clean water.
[0011] A further improvement is that the dust suction assembly includes a vacuum cleaner, a dust suction port, a dust suction pipe, and a connecting pipe. The vacuum cleaner is installed on the left side of the processing table, and the dust suction port is opened on the inner side of the left end of the processing table. The top of the dust suction pipe is fixedly connected to the dust suction port, and the bottom of the dust suction pipe is connected to the dust suction port of the vacuum cleaner. The connecting pipe is fixedly connected to the dust outlet of the vacuum cleaner, and the bottom of the dust suction pipe extends into the interior of the water washing box. When the laser cutter is cutting, the vacuum cleaner is started, and the high-temperature sparks and harmful gases generated during cutting are sucked away through the dust suction pipe and the dust suction port, and introduced into the interior of the water washing box through the connecting pipe. The steel chips are deposited inside the water washing box, which is convenient for subsequent recycling and utilization, saving resources, and the harmful gases are purified through water washing, thereby improving the safety of processing.
[0012] A further improvement is that a water injection pipe is fixedly connected to the top of the back side of the water washing box, and a sewage pipe is fixedly connected to the bottom of the back side of the water washing box. Electric sealing valves are respectively installed on the outer surfaces of the water injection pipe and the sewage pipe. Clean water is added through the water injection pipe, and sewage is discharged through the sewage pipe. The setting of the electric sealing valve seals the water washing box to prevent harmful gases from overflowing and affecting the health of workers.
[0013] A further improvement is that the purification unit includes a purification box, an air supply pipe, a placement box, a pull ring, and an exhaust pipe. The purification box is installed on the right side of the water washing box, the air supply pipe is fixedly connected to the top of the right side of the water washing box, and its bottom extends into the interior of the purification box. The placement box is installed on the inner top of the purification box, the pull ring is fixedly connected to the front of the placement box, and the exhaust pipe is fixedly connected to the top of the purification box.
[0014] A further improvement is that a slide groove is provided on the upper front side of the purification box, the placement box is slidably connected to the inside of the slide groove, a ventilation hole is provided inside the placement box, and activated carbon is placed inside the placement box, the waste gas purified by water washing enters the interior of the purification box through the gas pipe, and the harmful gas is further adsorbed and purified by the activated carbon inside the placement box through the ventilation holes provided on the placement box, and then the secondary purified gas is discharged through the exhaust pipe, and when the activated carbon is saturated with adsorption, the pull ring is pulled to take the placement box out of the slide groove and replace it with new activated carbon.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The vernier caliper processing and cutting device starts the laser cutter. At the same time, it drives the electric slide to move forward along the electric guide rail to cut the steel plate. The cut main scale material falls into the storage box for subsequent processing. The laser cutter is used for cutting, which is more efficient and has a smoother cutting surface, saving the grinding step and improving the processing efficiency.
[0017] 2. The vernier caliper processing cut-off device starts the vacuum cleaner when the laser cutter is cutting, and the high-temperature sparks and harmful gases generated during cutting are sucked out through the vacuum pipe and the vacuum port, and introduced into the inside of the water washing box through the connecting pipe. The steel chips are deposited inside the water washing box, which is convenient for subsequent recycling and utilization, saving resources. The harmful gases are purified through water washing, which improves the safety of processing.
[0018] 3. The vernier caliper is used to process the cutting device. The waste gas purified by water washing enters the interior of the purification box through the gas pipe, and the harmful gas is further adsorbed and purified through the air holes opened on the placement box and the activated carbon inside the placement box. Then the secondary purified gas is discharged through the exhaust pipe, and when the activated carbon is saturated with adsorption, pull the pull ring to take the placement box out of the slide slot and replace it with new activated carbon. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a front view structural schematic diagram of the utility model;
[0020] Figure 2 It is a side view structural schematic diagram of the utility model;
[0021] Figure 3 It is a schematic diagram of the right side cross-sectional structure of the dust collection unit of the utility model;
[0022] Figure 4 It is a schematic diagram of the independent split structure of the purification unit of the utility model.
[0023] In the figure: 1. processing table; 2. conveyor belt; 301. mounting frame; 302. electric guide rail; 303. electric slide; 304. laser cutter; 305. storage box; 401. washing box; 402. dust suction assembly; 4021. vacuum cleaner; 4022. dust suction port; 4023. dust suction pipe; 4024. connecting pipe; 403. observation window; 404. water injection pipe; 405. sewage pipe; 406. electric sealing valve; 407. purification box; 408. gas pipe; 409. placement box; 410. pull ring; 411. exhaust pipe. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-Figure 4 , the utility model provides a technical solution:
[0026] Embodiment 1:
[0027] A vernier caliper processing and cutting device comprises a processing table 1 and a conveyor belt 2, wherein the conveyor belt 2 is installed inside the processing table 1, a cutting device is arranged on the left side of the upper surface of the processing table 1, and a purification device is arranged at the bottom of the processing table 1.
[0028] The cutting device includes a mounting frame 301, an electric guide rail 302, an electric slide 303, and a laser cutter 304. The mounting frame 301 is fixedly connected to the left side of the upper surface of the processing table 1, the electric guide rail 302 is installed at the bottom of the mounting frame 301, the electric slide 303 is slidably connected to the electric guide rail 302, and the laser cutter 304 is installed at the bottom of the electric slide 303.
[0029] The electric guide rail 302 is a T-shaped structure, and a T-shaped slide groove is opened on the electric slide 303. A storage box 305 is placed on the left side of the conveyor belt 2. When the vernier caliper raw material steel plate on the conveyor belt 2 is transmitted to the left side of the conveyor belt 2, the laser cutter 304 is started. At the same time, the electric slide 303 is driven to move forward along the electric guide rail 302 to cut the steel plate. After cutting, the main scale raw material falls into the storage box 305 for subsequent processing. The laser cutter 304 is used for cutting, which is more efficient and the cutting surface is smoother, saving the grinding step and improving the processing efficiency.
[0030] The purification device includes a dust collecting unit.
[0031] The dust collection unit includes a water washing box 401, a dust collection component 402, and an observation window 403. The water washing box 401 is installed at the bottom of the processing table 1, and two sets of dust collection components 402 are respectively installed on the front and rear sides of the left side of the processing table 1. The observation window 403 is installed on the right side of the front of the water washing box 401. Through the observation window 403, the turbidity of the water flow inside the water washing box 401 can be observed in real time, so as to facilitate timely replacement of clean water.
[0032] The dust suction assembly 402 includes a dust collector 4021, a dust suction port 4022, a dust suction pipe 4023, and a connecting pipe 4024. The dust collector 4021 is installed on the left side of the processing table 1, and the dust suction port 4022 is opened on the inner side of the left end of the processing table 1. The top of the dust suction pipe 4023 is fixedly connected to the dust suction port 4022, and its bottom is connected to the dust suction port of the dust collector 4021. The connecting pipe 4024 is fixedly connected to the dust outlet of the dust collector 4021, and its bottom extends into the interior of the water washing box 401. When the laser cutter 304 is cutting, the dust collector 4021 is started, and the high-temperature sparks and harmful gases generated during cutting are sucked out through the dust suction pipe 4023 and the dust suction port 4022, and are introduced into the interior of the water washing box 401 through the connecting pipe 4024. The steel chips are deposited in the interior of the water washing box 401, which is convenient for subsequent recycling and utilization, saving resources, and the harmful gases are purified through water washing, thereby improving the safety of processing.
[0033] A water injection pipe 404 is fixedly connected to the top of the back side of the water washing box 401, and a sewage pipe 405 is fixedly connected to the bottom of the back side of the water washing box 401. Electric sealing valves 406 are respectively installed on the outer surfaces of the water injection pipe 404 and the sewage pipe 405. Clean water is added through the water injection pipe 404, and sewage is discharged through the sewage pipe 405. The setting of the electric sealing valve 406 seals the water washing box 401 to prevent harmful gases from overflowing and affecting the health of workers.
[0034] Embodiment 2:
[0035] On the basis of Example 1, the purification device also includes a purification unit, which includes a purification box 407, an air supply pipe 408, a placement box 409, a pull ring 410, and an exhaust pipe 411. The purification box 407 is installed on the right side of the water washing box 401, the air supply pipe 408 is fixedly connected to the top of the right side of the water washing box 401, and its bottom extends into the interior of the purification box 407, the placement box 409 is installed on the inner top of the purification box 407, the pull ring 410 is fixedly connected to the front of the placement box 409, and the exhaust pipe 411 is fixedly connected to the top of the purification box 407.
[0036] A slide groove is provided on the upper front of the purification box 407, and a placement box 409 is slidably connected to the inside of the slide groove. A ventilation hole is provided inside the placement box 409, and activated carbon is placed inside. The waste gas purified by water washing enters the interior of the purification box 407 through the gas pipe 408, and the harmful gas is further adsorbed and purified through the ventilation holes on the placement box 409 and the activated carbon inside the placement box 409, and then the secondary purified gas is discharged through the exhaust pipe 411, and when the activated carbon is saturated with adsorption, pull the pull ring 410 to take the placement box 409 out of the slide groove and replace it with new activated carbon.
[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A vernier caliper machining and cutting device, comprising a machining table (1) and a conveyor belt (2), wherein the conveyor belt (2) is installed inside the machining table (1), and is characterized in that: A cutting device is provided on the left side of the upper surface of the processing table (1), and a purification device is provided at the bottom of the processing table (1); The cutting device comprises a mounting frame (301), an electric guide rail (302), an electric slide (303), and a laser cutter (304); the mounting frame (301) is fixedly connected to the left side of the upper surface of the processing table (1); the electric guide rail (302) is installed at the bottom of the mounting frame (301); the electric slide (303) is slidably connected to the electric guide rail (302); and the laser cutter (304) is installed at the bottom of the electric slide (303).
2. A vernier caliper machining and cutting device according to claim 1, characterized in that: The electric guide rail (302) is a T-shaped structure, a T-shaped slide groove is provided on the electric slide (303), and a storage box (305) is placed on the left side of the conveyor belt (2).
3. A vernier caliper machining and cutting device according to claim 2, characterized in that: The purification device comprises a dust collecting unit and a purification unit; The dust collecting unit comprises a water washing box (401), a dust collecting assembly (402), and an observation window (403); the water washing box (401) is installed at the bottom of the processing table (1); two groups of the dust collecting assemblies (402) are respectively installed at the front and rear sides of the left side of the processing table (1); and the observation window (403) is installed at the right side of the front of the water washing box (401).
4. A vernier caliper machining and cutting device according to claim 3, characterized in that: The dust suction assembly (402) comprises a dust collector (4021), a dust suction port (4022), a dust suction pipe (4023), and a connecting pipe (4024); the dust collector (4021) is installed on the left side of the processing table (1); the dust suction port (4022) is opened on the inner side of the left end of the processing table (1); the top of the dust suction pipe (4023) is fixedly connected to the dust suction port (4022), and the bottom of the dust suction pipe (4023) is connected to the dust suction port of the dust collector (4021); the connecting pipe (4024) is fixedly connected to the dust outlet of the dust collector (4021), and the bottom of the connecting pipe (4024) extends into the interior of the water washing box (401).
5. The device for machining and cutting off a vernier caliper according to claim 3, characterized in that: A water injection pipe (404) is fixedly connected to the top of the back side of the water washing box (401), and a sewage discharge pipe (405) is fixedly connected to the bottom of the back side of the water washing box (401). Electric sealing valves (406) are respectively installed on the outer surfaces of the water injection pipe (404) and the sewage discharge pipe (405).
6. A vernier caliper machining and cutting device according to claim 5, characterized in that: The purification unit comprises a purification box (407), an air supply pipe (408), a placement box (409), a pull ring (410), and an exhaust pipe (411); the purification box (407) is installed on the right side of the water washing box (401); the air supply pipe (408) is fixedly connected to the top of the right side of the water washing box (401), and its bottom extends into the interior of the purification box (407); the placement box (409) is installed on the top of the interior of the purification box (407); the pull ring (410) is fixedly connected to the front of the placement box (409); and the exhaust pipe (411) is fixedly connected to the top of the purification box (407).
7. A vernier caliper machining and cutting device according to claim 6, characterized in that: A slide groove is provided on the upper front of the purification box (407), and the placement box (409) is slidably connected to the inside of the slide groove. A ventilation hole is provided inside the placement box (409), and activated carbon is placed inside the box.