A shot blasting machine for forging and casting of new energy vehicles

Abstract

The utility model discloses a forging casting shot blasting machine for new energy vehicles, and relates to the field of shot blasting machines. The utility model includes a machine body, and guide mechanisms are arranged on both sides of the inner wall of the machine body, and the guide mechanisms include a mounting frame. The utility model provides a guide mechanism, wherein the mounting frame provides a stable support for other components of the guide mechanism, thereby ensuring the stability of the entire mechanism during operation, and because it is detachably connected to the machine body through fixing bolts, the mounting frame is easy to disassemble and install, making maintenance and replacement simpler and faster, and the design of the extension rod and the sliding seat enables the position of the guide rail to be flexibly adjusted to adapt to forging castings of different specifications and requirements, and the sliding seat is connected to the guide rail through a slider, thereby ensuring the stability and accuracy of the guide rail during the sliding process, and in addition, the main function of the guide rail is to accurately guide the bracket, ensuring that it can smoothly and accurately enter the hook slot of the shot blasting machine.

Description

Technical Field

[0001] The utility model relates to the field of shot blasting machines, in particular to a forging and casting shot blasting machine for new energy vehicles. Background Art

[0002] The shot blasting machine for forging and die castings of new energy vehicles is a mechanical equipment specially used to clean the surface of forging and die castings of new energy vehicles. It ejects high-speed rotating projectiles or abrasives to impact the surface of forging and die castings to remove dirt, oxides, scratches, welding slag and other impurities, thereby improving its surface quality and morphology, improving its mechanical strength and wear resistance, and increasing its service life.

[0003] There are many types of existing shot blasting machines for forging and die castings of new energy vehicles to meet different specifications and processing requirements. For large forging and die castings, hook-type shot blasting machines are usually used for efficient processing. However, in actual use, the operation of hanging castings mainly relies on electric hoists. However, electric hoists often cause shaking when lifting the hanger, which makes it relatively difficult to align the hanger and enter the hook slot of the shot blasting machine. Operators often need to wait for the shaking to stop naturally or adjust it manually, which not only affects production efficiency, but may also increase the safety risks of operation. Therefore, improving the stability of the hook-type shot blasting machine in conjunction with the electric hoist and reducing the shaking of the hanger are important directions for current process optimization and equipment improvement. Utility Model Content

[0004] Based on this, the purpose of the utility model is to provide a forging and die casting shot blasting machine for new energy vehicles to solve the technical problem of poor stability in the production process of traditional forging and die casting shot blasting machines for new energy vehicles.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: A forging casting shot blasting machine for new energy vehicles, comprising a machine body, wherein guide mechanisms are arranged on both sides of the inner wall of the machine body, wherein the guide mechanisms comprise a mounting frame, and the mounting frame is detachably connected to the machine body by fixing bolts;

[0006] An extension rod is arranged on the inner side of the mounting frame, a sliding seat is arranged on the inner side of the extension rod, and a guide rail is slidably connected to the top of the sliding seat via a slider;

[0007] An electric push rod is arranged at the rear end of the guide rail, and the output end of the electric push rod is detachably connected to the guide rail.

[0008] By adopting the above technical solution, since the mounting frame is detachably connected to the machine body by fixing bolts, the guide mechanism can be easily installed and disassembled, which is convenient for maintenance and replacement. In addition, the design of the extension rod and the sliding seat allows the guide rail to slide smoothly, providing stable guidance for the external bracket and avoiding shaking when entering the shot blasting machine.

[0009] Furthermore, the guide mechanism is made of aluminum alloy, and the guide rail is used to guide the external rack to prevent the rack from shaking.

[0010] By adopting the above technical solution, the aluminum alloy material has a lower density, which reduces the overall weight of the guide mechanism and helps to reduce the load on the body. In addition, the aluminum alloy has good corrosion resistance and can maintain stable performance in humid or corrosive environments, thereby extending the service life of the guide mechanism.

[0011] Furthermore, two guide rails are provided, and the two guide rails are mirror-disposed along the central axis of the machine body.

[0012] By adopting the above technical solution, the two guide rails are mirrored along the central axis of the body, providing balanced support and guidance for the bracket, further enhancing stability. The double-track design increases fault tolerance. Even if one of the guide rails has a slight deviation or failure, the other can continue to function, reducing the risk of failure.

[0013] Furthermore, a sensing mechanism is provided at the front end of the sliding seat, and the sensing mechanism includes an induction iron sheet.

[0014] By adopting the above technical solution, the combination of the induction iron sheet and the Hall sensor realizes automatic detection, without the need for manual monitoring of the switch status of the machine door. In addition, the Hall sensor has high precision and high reliability, and can accurately sense the switch status of the machine door and respond in a timely manner.

[0015] Furthermore, two doors are arranged on the outer surface of the machine body, and two Hall sensors are detachably connected to the back of the doors.

[0016] By adopting the above technical solution, the design of the machine door ensures the safety of the operator and avoids direct contact with the forging castings during the shot blasting process. In addition, the electrical connection between the Hall sensor and the control console realizes intelligent control, which can automatically control the extension and retraction of the guide rail according to the opening and closing status of the machine door.

[0017] Furthermore, the Hall sensor senses the inductive iron sheet, and the Hall sensor and the inductive iron sheet are used to drive the electric push rod, so that the guide rail can slide out after the machine door is opened, and the electric push rod can be reset after the machine door is closed.

[0018] By adopting the above technical solution, when the machine door is opened or closed, the Hall sensor and the induction iron sheet can quickly sense and send signals to the electric push rod, achieving a quick response. Moreover, through precise sensing and control, unnecessary energy consumption and waste are avoided, which is in line with the concept of energy conservation and environmental protection.

[0019] Furthermore, a hook entry groove is provided in the middle of the top of the body, and fixing frames are provided on both sides of the hook entry groove, and the hook entry groove is used to ensure that the hook can enter the interior of the body.

[0020] By adopting the above technical solution, the design of the hook slot ensures that the hook can accurately enter the interior of the machine body, improving the positioning accuracy, and the fixed frame provides a solid support for the linear motor and the electric hoist, ensuring the stability of the equipment during operation.

[0021] Furthermore, a linear motor is fixedly connected to the fixed frame, and an electric hoist is installed on the movable end of the linear motor.

[0022] By adopting the above technical solution, the cooperation of the linear motor and the electric hoist enables the hook and the forging casting to be quickly and efficiently transferred to the specified position, and through the precise control of the console, the linear motor and the electric hoist can achieve precise positioning and movement.

[0023] Furthermore, a hook is installed at the mobile end of the electric hoist, and the hook is used to mount an external hook.

[0024] By adopting the above technical solution, the hook has a simple design and strong versatility, and can adapt to forgings and die castings of various shapes and sizes. In addition, the design of the hook ensures the stability of the mounted forgings and die castings, avoiding shaking and falling off during transportation and handling.

[0025] Furthermore, a control console is provided on one side of the machine body, and the control console is electrically connected to the linear motor, the electric hoist, the Hall sensor, and the electric push rod.

[0026] By adopting the above technical solution, the control console concentrates the control functions of all major components, allowing operators to monitor and operate conveniently, and through electrical connection with the console, each component can realize intelligent management, such as fault self-diagnosis, remote monitoring and other functions.

[0027] In summary, the utility model mainly has the following beneficial effects:

[0028] 1. The utility model sets a guide mechanism, wherein the mounting frame provides a stable support for other components of the guide mechanism, thereby ensuring the stability of the entire mechanism during operation. Moreover, since the mounting frame is detachably connected to the machine body through fixing bolts, the mounting frame is easy to disassemble and install, making maintenance and replacement simpler and faster. The design of the extension rod and the sliding seat enables the position of the guide rail to be flexibly adjusted to adapt to forging castings of different specifications and requirements. The sliding seat is connected to the guide rail through a slider, thereby ensuring the stability and accuracy of the guide rail during the sliding process. In addition, the main function of the guide rail is to accurately guide the bracket, ensuring that it can smoothly and accurately enter the hook slot of the shot blasting machine, thereby avoiding the shaking and dislocation of the bracket. The electric push rod is responsible for driving the sliding of the guide rail, thereby realizing the automation of the entire guiding process and reducing the burden on the operator.

[0029] 2. The utility model sets a sensing mechanism, in which the Hall sensor and the induction iron sheet are used in combination. The sensing mechanism can sense the state change of the machine door in real time without manual monitoring and operation. For example, when the machine door is opened, the sensing mechanism will quickly detect the signal and drive the electric push rod to push out the guide rail to ensure that the rack can enter smoothly. When the machine door is closed, the sensing mechanism controls the electric push rod to retract the guide rail to avoid interfering with the shot blasting process. Through the automatic detection and precise control capabilities of the sensing mechanism, the operator does not need to manually adjust or wait for the rack to stabilize, thereby significantly shortening the processing time and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0031] Figure 2 It is a schematic diagram of a three-dimensional structure of a top view of the utility model;

[0032] Figure 3 It is a schematic diagram of a side-view cross-sectional three-dimensional structure of the utility model;

[0033] Figure 4 For this utility model Figure 3 Schematic diagram of the structure enlarged at point A in the middle.

[0034] In the figure: 1. machine body; 2. machine door; 3. fixing frame; 4. linear motor; 5. electric hoist; 6. hook; 7. hook slot; 8. sensing mechanism; 801. induction iron sheet; 802. Hall sensor; 9. guiding mechanism; 901. mounting frame; 902. fixing bolt; 903. extension rod; 904. sliding seat; 905. guide rail; 906. electric push rod; 10. control console. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0036] The following describes an embodiment of the utility model based on its overall structure.

[0037] Embodiment 1:

[0038] A shot blasting machine for forging and casting parts of new energy vehicles, such as Figure 1-Figure 4 As shown, it includes a body 1, and guide mechanisms 9 are arranged on both sides of the inner wall of the body 1. The guide mechanism 9 includes a mounting frame 901, and the mounting frame 901 is detachably connected to the body 1 through fixing bolts 902. An extension rod 903 is arranged on the inner side of the mounting frame 901, and a sliding seat 904 is arranged on the inner side of the extension rod 903. The top of the sliding seat 904 is slidably connected to a guide rail 905 through a slider, and an electric push rod 906 is arranged at the rear end of the guide rail 905. The output end of the electric push rod 906 is detachably connected to the guide rail 905. The guide mechanism 9 is firmly connected to the inner wall of the body 1 through the mounting frame 901, which ensures the stability of the equipment during operation, and the guide rail 905 can be flexibly extended and retracted through the cooperation of the sliding seat 904 and the electric push rod 906, which provides convenience for the operator.

[0039] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 The guide mechanism 9 is made of aluminum alloy. The guide rail 905 is used to guide the external rack to prevent the rack from shaking. The aluminum alloy material makes the overall weight of the guide mechanism 9 lighter, which reduces the load on the equipment. In addition, the aluminum alloy has good corrosion resistance and can extend the service life of the guide mechanism 9.

[0040] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 There are two guide rails 905, which are mirror-set along the central axis of the body 1. The two guide rails 905 are mirror-set along the central axis of the body 1, which enhances the balance of the equipment. Moreover, the mirror-set guide rails 905 can better guide the external rack to prevent the rack from shaking during the entry and exit process.

[0041] Embodiment 2:

[0042] See also Figure 1 , Figure 2 , Figure 3 , Figure 4A sensing mechanism 8 is provided at the front end of the sliding seat 904, and the sensing mechanism 8 includes a sensing iron sheet 801. The sensing mechanism 8 can automatically sense the opening and closing state of the door 2 through the sensing iron sheet 801, and the real-time sensing of the sensing iron sheet 801 and the Hall sensor 802 provides an accurate feedback signal for the electric push rod 906.

[0043] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 Two doors 2 are provided on the outer surface of the machine body 1, and two Hall sensors 802 are detachably connected to the back of the door 2. The Hall sensor 802 can monitor the opening and closing status of the door 2 in real time to ensure safe operation, and through precise sensing with the induction iron sheet 801, the Hall sensor 802 can accurately control the movement of the electric push rod 906.

[0044] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 The Hall sensor 802 senses the inductive iron sheet 801, and the Hall sensor 802 and the inductive iron sheet 801 are used to drive the electric push rod 906, so that the guide rail 905 can slide out after the machine door 2 is opened, and the electric push rod 906 is reset after the machine door 2 is closed. Through the induction of the Hall sensor 802 and the inductive iron sheet 801, the automatic driving of the electric push rod 906 is realized, and the automatic driving process reduces manual intervention and improves production efficiency.

[0045] See also Figure 1 , Figure 2 A hook slot 7 is provided in the middle of the top of the body 1, and fixing frames 3 are provided on both sides of the hook slot 7. The hook slot 7 is used to ensure that the hook 6 can enter the interior of the body 1. The hook slot 7 ensures that the hook 6 can accurately enter the interior of the body 1, and the operator only needs to align the hook 6 with the hook slot 7 to easily complete the mounting operation.

[0046] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 A linear motor 4 is fixedly connected to the fixed frame 3, and an electric hoist 5 is installed on the moving end of the linear motor 4. The linear motor 4 provides a precise linear movement trajectory for the electric hoist 5, and the electric hoist 5 can quickly and stably transport the hook 6 mounted with the forged casting.

[0047] See also Figure 1 , Figure 2The mobile end of the electric hoist 5 is equipped with a hook 6, which is used to mount an external hook. The electric hoist 5 can drive the hook 6 to move flexibly under the guidance of the linear motor 4, and the design of the hook 6 enables it to adapt to the mounting requirements of forging castings of various specifications.

[0048] See also Figure 1 , Figure 2 A control console 10 is provided on one side of the machine body 1. The control console 10 is electrically connected to the linear motor 4, the electric hoist 5, the Hall sensor 802, and the electric push rod 906. The control console 10 can centrally control the operation of components such as the linear motor 4, the electric hoist 5, the Hall sensor 802, and the electric push rod 906. Moreover, through the intelligent management of the control console 10, the operating status of the equipment can be monitored in real time to improve production efficiency and management level.

[0049] The implementation principle of the utility model is as follows: first, the machine body 1 needs to be installed and powered on, then the device is started through the console 10 to perform a self-checking procedure to ensure that all sensors and motors are working properly;

[0050] When shot blasting, it is necessary to use external equipment to mount the forged casting on the hook 6, and then control the linear motor 4 and the electric hoist 5 to move the hook 6 mounted with the forged casting to the front end of the hook slot 7 of the machine body 1. In this process, the machine door 2 needs to be opened. When the machine door 2 is opened, the Hall sensor 802 loses induction with the induction iron sheet 801, and the sensor mechanism 8 sends a signal to the electric push rod 906. At this time, the electric push rod 906 pushes the guide rail 905 to slide out along the sliding seat 904 until the guide rail 905 extends to the outside of the machine door 2. Then, under the guidance of the electric hoist 5, the hook 6 mounted with the forged casting smoothly enters the inside of the machine body 1 along the guide rail 905;

[0051] After the hook 6 and the forged casting are completely inserted into the machine body 1, the console 10 sends a signal to close the machine door 2. When the machine door 2 is closed, the Hall sensor 802 and the sensing iron sheet 801 are re-sensed, and the sensing mechanism 8 sends a signal to the electric push rod 906, which then pulls the guide rail 905 back into the machine body 1 to avoid interfering with the subsequent shot blasting process.

[0052] Parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here.

[0053] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. A forging casting shot blasting machine for new energy vehicles, characterized in that: It comprises a machine body (1), wherein guide mechanisms (9) are arranged on both sides of the inner wall of the machine body (1), and the guide mechanism (9) comprises a mounting frame (901), and the mounting frame (901) is detachably connected to the machine body (1) via fixing bolts (902); An extension rod (903) is arranged on the inner side of the mounting frame (901), a sliding seat (904) is arranged on the inner side of the extension rod (903), and a guide rail (905) is slidably connected to the top of the sliding seat (904) via a slider; An electric push rod (906) is provided at the rear end of the guide rail (905), and the output end of the electric push rod (906) is detachably connected to the guide rail (905).

2. The forging casting shot blasting machine for new energy vehicles according to claim 1 is characterized in that: The guide mechanism (9) is made of aluminum alloy, and the guide rail (905) is used to guide the external rack to prevent the rack from shaking.

3. The forging casting shot blasting machine for new energy vehicles according to claim 1 is characterized in that: Two guide rails (905) are provided, and the two guide rails (905) are arranged in a mirror-like manner along the central axis of the machine body (1).

4. The forging casting shot blasting machine for new energy vehicles according to claim 1, characterized in that: A sensing mechanism (8) is provided at the front end of the sliding seat (904), and the sensing mechanism (8) comprises an induction iron sheet (801).

5. The forging casting shot blasting machine for new energy vehicles according to claim 1, characterized in that: The outer surface of the machine body (1) is provided with two machine doors (2), and the back of the machine doors (2) is detachably connected to two Hall sensors (802).

6. The forging casting shot blasting machine for new energy vehicles according to claim 5, characterized in that: The Hall sensor (802) senses the inductive iron sheet (801), and the Hall sensor (802) and the inductive iron sheet (801) are used to drive the electric push rod (906), so that the guide rail (905) can slide out after the machine door (2) is opened, and the electric push rod (906) can be reset after the machine door (2) is closed.

7. The forging casting shot blasting machine for new energy vehicles according to claim 1, characterized in that: A hook entry groove (7) is provided in the middle of the top of the machine body (1), and fixing frames (3) are provided on both sides of the hook entry groove (7). The hook entry groove (7) is used to ensure that the hook (6) can enter the interior of the machine body (1).

8. The forging casting shot blasting machine for new energy vehicles according to claim 7, characterized in that: A linear motor (4) is fixedly connected to the fixed frame (3), and an electric hoist (5) is installed at the moving end of the linear motor (4).

9. The forging casting shot blasting machine for new energy vehicles according to claim 8, characterized in that: The movable end of the electric hoist (5) is provided with a hook (6), and the hook (6) is used for mounting an external hook.

10. The forging casting shot blasting machine for new energy vehicles according to claim 1, characterized in that: A control console (10) is provided on one side of the machine body (1), and the control console (10) is electrically connected to the linear motor (4), the electric hoist (5), the Hall sensor (802), and the electric push rod (906).

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