Rotor disassembly tooling
Through the tooling device that cooperates with the lifting mechanism and the guide ring, the collision problem caused by magnet attraction during the rotor installation is solved, extending the service life of the rotor and reducing costs.
Patent Information
- Application Number
- CN202421561966.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-03
AI Technical Summary
During the installation of the rotor, due to the strong attraction between the magnet and the casing cavity, it is easy to cause collision, causing damage to the installer and rupture of the permanent magnet material, shortening the service life.
The tooling device is adopted that cooperates with the guide ring. The guide ring support plate is connected to the rotor, the bracket abuts the housing, and the rotor is rotated to make the support plate move the rotor. The guide ring guides the movement of the rotor to avoid collision.
It effectively avoids collision between the rotor and the casing wall, extends the service life of the rotor, and reduces the cost of use.
Smart Images

Figure CN222741344U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tooling devices, in particular to a rotor disassembly and assembly tooling. Background Art
[0002] During the installation process, the rotor is usually placed directly into the casing cavity by hand. Based on application requirements, the magnetism of the rotor is often very strong. During the installation process, due to the great attraction between the magnet and the cavity, strong collisions are inevitable. Not only is the installer very likely to be injured, but also because the permanent magnet material is generally brittle, it is very easy to break after multiple disassembly and collisions of the device, which greatly shortens the service life and urgently needs to be improved. Utility Model Content
[0003] In order to solve at least one of the above technical defects, the utility model provides the following technical solutions:
[0004] The present application document discloses a rotor disassembly and assembly tool, including a lifting mechanism and a guide ring. The lifting mechanism includes a fixed plate, a bracket, a handle 1, a rotating shaft 1, and a support plate. The fixed plate includes a main body, a left plate body, a right plate body and an adjustment mechanism. The left plate body and the right plate body are connected to each other on opposite sides of the main body through an adjustment mechanism. The adjustment mechanism includes a bevel gear transmission mechanism, a rotating shaft 2, and a handle 2. The handle 2 is connected to the rotating shaft 2 through a bevel gear transmission mechanism. The bevel gear transmission mechanism is arranged on the main body and the rotating shaft 2 is threadedly connected to the corresponding left plate body and right plate body. The left plate body and the right plate body are connected to the main body through a guide mechanism. The left plate body and the right plate body are connected to the bracket and are rotatably connected to the rotating shaft 1 on the main body. The rotating shaft 1 is threadedly connected to the support plate. The cavity diameter of the bracket is ≥ the length of the support plate and the outer diameter of the guide ring.
[0005] The structure of the present invention is improved, and the lifting mechanism is coordinated with the guide ring. When the rotor is installed, the guide ring is placed on the casing, the support plate is connected to the rotor, the bracket abuts the casing and the guide ring is in its cavity, and the handle is turned to make the support plate drive the rotor to move, and the guide ring guides the movement of the rotor. The rotor is not easy to collide with the casing cavity wall, thus avoiding the phenomenon of magnet cracking, etc.
[0006] In this solution, the fixed plate structure is improved, and the handle two can be turned to cooperate with the bevel gear transmission mechanism and the rotating shaft two to move the left plate body or the right plate body relative to the main body, and the cavity size of the bracket can be adjusted accordingly, which helps to improve adaptability and reduce the cost of use.
[0007] Furthermore, a box body is arranged at the bottom surface of the main body and a bevel gear transmission mechanism is arranged in the box body, convex plates are arranged at the bottom surfaces of the left plate body and the right plate body and the second rotating shaft is threadedly connected with the corresponding convex plates, and a transmission mechanism is installed at the bottom surface to avoid affecting the rotation of the handle one.
[0008] Furthermore, the guide mechanism comprises a guide rod, one end of which is connected to the left plate body or the right plate body and the other end of which is slidably connected to the guide hole on the main body.
[0009] Furthermore, the support plate and the fixing plate have the same structure, which can adapt to different rotor types and reduce the use cost.
[0010] Furthermore, the bracket includes a plurality of rods, and the rods are connected to the left plate or the right plate. The frame-type bracket composed of the rods is convenient for docking with the left and right plates, and is convenient for adjusting the size of the cavity.
[0011] Furthermore, fixing holes are provided at both ends of the support plate to facilitate docking with the rotor.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] 1. The utility model improves the tooling structure to avoid the rotor from colliding with the cavity wall during disassembly and assembly, which helps to extend the service life of the rotor.
[0014] 2. The utility model improves the structure of the lifting mechanism and can adjust the size, which helps to reduce the cost of use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0016] Figure 1 is a schematic structural diagram of the rotor disassembly and assembly tool in Example 1;
[0017] Figure 2 is a schematic structural diagram of the guide ring in Example 1;
[0018] Wherein, the accompanying drawings are marked as follows:
[0019] 1. Lifting mechanism; 2. Guide ring; 10. Fixed plate; 11. Bracket; 12. Handle 1; 13. Rotating shaft 1; 14. Support plate; 101. Main body; 102. Left plate; 103. Box body; 104. Rotating shaft 2; 105. Convex plate; 106. Bevel gear transmission mechanism; 107. Handle 2; 108. Guide rod. DETAILED DESCRIPTION
[0020] The utility model is further described below in conjunction with the accompanying drawings and specific embodiments.
[0021] Example 1
[0022] like Figure 1 , Figure 2 As shown, in this example, the rotor disassembly and assembly tooling includes a lifting mechanism 1 and a guide ring 2. The lifting mechanism 1 includes a fixed plate 10, a bracket 11, a handle 12, a rotating shaft 13, and a support plate 14. The fixed plate 10 is flat as a whole. The fixed plate 10 includes a main body 101, a left plate body 102, a right plate body and an adjustment mechanism. The opposite sides of the main body 101 are connected to the left plate body and the right plate body through the adjustment mechanism.
[0023] The adjusting mechanism includes a bevel gear transmission mechanism 106, a second rotating shaft 104, and a second handle 107. Figure 1 As shown, a rectangular box body 103 is fixed at the bottom surface of the end of the main body 101, and a bevel gear transmission mechanism 106 is arranged in the cavity of the box body 103. The bevel gear transmission mechanism 106 is such that one bevel gear is in a horizontal state and fixed to the handle 2 107 below the box body, and the other bevel gear is arranged vertically and fixed to the horizontally arranged rotating shaft 2 104. The rotating shaft 2 104 is connected to the corresponding left plate body 102 or right plate body, such as a convex plate 105 formed on the bottom surface of the left plate body 102, and the rotating shaft 2 104 is threadedly engaged with the convex plate 105.
[0024] A guide mechanism is installed between the left plate 102, the right plate and the corresponding end of the main body 101, and the guide mechanism is such as a guide rod 108. Two guide rods 108 are fixed side by side at the ends of the left plate 102 and the right plate, and a guide hole is formed at the end of the main body 101, and the end of the guide rod extends into the guide hole.
[0025] The bracket 11 is composed of four rods, two rods are fixed at the bottom surfaces of the ends of the left plate 102 and the right plate respectively, and the rods are arranged longitudinally. The inner diameter of the cavity surrounded by the four rods is ≥ the length of the support plate 14 and the outer diameter of the guide ring 2. When in use, the handle 107 can be rotated, and the distance between the left plate 102 or the right plate and the main body 101 can be changed with the cooperation of the bevel gear transmission mechanism 106 and the rotating shaft 104, thereby adjusting the inner size of the bracket to adapt to more types of rotors, casings, etc.
[0026] The main body 101 of the fixing plate 10 is rotatably connected to the rotating shaft 13, and the handle 2 107 is fixed at the end of the rotating shaft 13 extending from the top surface of the fixing plate 10. The rotating shaft 13 below the fixing plate 10 is threadedly connected to the supporting plate 14. The supporting plate 14 has fixing holes formed at both ends. When in use, the bolts are passed through the fixing holes and then screwed into the docking holes at the end of the rotor to complete the fixation.
[0027] The length of the support plate 14 is ≤ the inner diameter of the guide ring 2. When in use, if the guide ring 2 is placed at the end of the casing, the bracket in the lifting mechanism is abutted against the casing end face around the guide ring, the rotor fixed on the support plate is placed in the ring opening of the guide ring, and then the handle is turned. Under the guidance of the guide ring to the rotor, the support plate drives the rotor to move down along the guide ring into the casing cavity, and the rotor does not collide with the casing cavity wall.
[0028] In addition, the support plate can also choose the same structure as the fixed plate. This structure refers to the docking structure of the left and right plates with the middle main body through an adjustment mechanism. The length of the support plate can be adjusted according to needs to facilitate docking with more types of rotors. Under this structure, only the guide ring needs to be replaced, which helps reduce the cost of use.
[0029] The above are only preferred implementations of the utility model. The protection scope of the utility model is not limited to the above embodiments. All technical solutions under the idea of the utility model belong to the protection scope of the utility model. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the utility model should also be regarded as the protection scope of the utility model.
Claims
1. Rotor disassembly and assembly tool, characterized in that: The invention comprises a lifting mechanism and a guide ring, wherein the lifting mechanism comprises a fixed plate, a bracket, a handle 1, a rotating shaft 1, and a support plate, wherein the fixed plate comprises a main body, a left plate body, a right plate body and an adjusting mechanism, wherein the opposite sides of the main body are connected to the left plate body and the right plate body through the adjusting mechanism, wherein the adjusting mechanism comprises a bevel gear transmission mechanism, a rotating shaft 2, and a handle 2, wherein the handle 2 is connected to the rotating shaft 2 through the bevel gear transmission mechanism, wherein the bevel gear transmission mechanism is arranged on the main body and the rotating shaft 2 is threadedly connected to the corresponding left plate body and right plate body, wherein the left plate body and the right plate body are connected to the main body through the guide mechanism, wherein the left plate body and the right plate body are connected to the bracket and are rotatably connected to the rotating shaft 1 on the main body, wherein the rotating shaft 1 is threadedly connected to the support plate, wherein the chamber diameter of the bracket is ≥ the length of the support plate and the outer diameter of the guide ring, and the length of the support plate is ≤ the inner diameter of the guide ring.
2. The rotor disassembly and assembly tool according to claim 1, characterized in that: A box body is arranged at the bottom surface of the main body and a bevel gear transmission mechanism is arranged in the box body. Convex plates are arranged at the bottom surfaces of the left plate body and the right plate body and the second rotating shaft is threadedly connected with the corresponding convex plates.
3. The rotor disassembly and assembly tool according to claim 1, characterized in that: The guide mechanism comprises a guide rod, one end of which is connected to the left plate body or the right plate body and the other end of which is slidably connected to a guide hole on the main body.
4. The rotor disassembly and assembly tool according to claim 1, characterized in that: The supporting plate has the same structure as the fixing plate.
5. The rotor disassembly and assembly tool according to claim 1, characterized in that: The bracket includes a plurality of rod bodies, and the rod bodies are connected to the left plate body or the right plate body.
6. The rotor disassembly and assembly tool according to claim 1, characterized in that: Fixing holes are arranged at both ends of the support plate.