Concrete demoulding and curing device
By designing a concrete mold release and curing device including water pipes, spray heads, fans, transmission belts and movable mechanisms, the problems of uneven moisture spraying and low extraction efficiency in the prior art are solved, uniform wet and curing and convenient storage of concrete molds are achieved, and the maintenance effect and overall efficiency are improved.
Patent Information
- Application Number
- CN202421396225.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-19
AI Technical Summary
Existing concrete curing devices are difficult to achieve uniform wet curing of large-scale concrete, and the efficiency of taking out concrete molds is low, which is prone to problems such as uneven moisture spraying and dry shrinkage cracks, which affect the strength and durability of concrete.
A concrete mold release curing device is designed, which is fixedly installed in the curing box using water pipes and multiple nozzles. The evaporation of moisture is accelerated by the fan to achieve uniform wet maintenance of the concrete mold. At the same time, the coordination between the transmission belt and the gears, the design of the drive motor and the movable mechanism ensures the stable operation of the transmission belt and the convenient access of concrete molds.
The uniform wet curing of concrete molds is achieved, the curing effect is improved, energy consumption and noise are reduced, and the overall efficiency is improved. Through the design of the cleaning mechanism, the maintenance environment is ensured and the potential damage to the concrete molds is avoided by the accumulated water.
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Figure CN222741740U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of construction engineering, and in particular relates to a concrete demoulding and curing device. Background Art
[0002] In order to ensure that the poured concrete reaches the strength and durability required by the design within the specified age and to prevent shrinkage and temperature cracks, the concrete must be properly maintained after pouring. However, the existing maintenance equipment is difficult to operate and cannot maintain a large range of concrete, which causes the premature evaporation of concrete water and produces large shrinkage deformation and shrinkage cracks, affecting the self-waterproofing, durability and integrity of the concrete, resulting in a reduction in the strength of the concrete, and causing safety hazards in the subsequent bearing of the concrete. During watering and maintenance, it is easy to have uneven water spraying, which affects the maintenance effect of the concrete, and after the maintenance is completed, it is difficult to remove the concrete mold. Utility Model Content
[0003] The utility model provides a concrete demoulding and curing device, aiming to solve the problems of uneven water spraying and inability to be used on a large scale in the curing process and low efficiency of removal after curing proposed by the above background technology.
[0004] To solve the above problems, the utility model is implemented as follows: a concrete demoulding and curing device comprises: a curing box; a sealing door, the sealing door is connected to the curing box; a water pipe, the water pipe is fixedly installed in the curing box; a nozzle, there are multiple nozzles, and the multiple nozzles are fixedly installed on the water pipe; two installation ports, the two installation ports are both opened at the top of the curing box; two fans, the two fans are respectively fixedly installed in the two installation ports, and the two fans are corresponding to the multiple nozzles; two gears, the two gears are rotatably installed in the curing box; a transmission belt, the transmission belt is sleeved on the two gears; a driving motor, the driving motor is fixedly installed outside the curing box, and the output shaft of the driving motor is fixedly connected to any of the gears; a movable mechanism, the movable mechanism is arranged on the transmission belt for storing and retrieving concrete molds, and the movable mechanism is arranged corresponding to the sealing door.
[0005] Preferably, the movable mechanism includes a fixed plate, a placement plate and a support plate, the fixed plate is fixedly mounted on the transmission belt, the placement plate is fixedly mounted on the fixed plate, the placement plate is in conflict with the transmission belt, the support plate is fixedly mounted on the curing box, and the support plate is slidably connected to the bottom of the placement plate.
[0006] Preferably, a support mechanism is provided on the maintenance box for supporting the surface where the transmission belt contacts the placement plate, and the support mechanism includes a support plate, a mounting groove and a roller, the support plate is fixedly mounted on the maintenance box, the support plate is arranged between the two gears and between the transmission belts, the mounting groove is provided on the support plate, there are a plurality of rollers, a plurality of the rollers are rotatably mounted in the mounting groove, and a plurality of the rollers are in conflict with the transmission belt.
[0007] Preferably, the support plate is provided with a plurality of through openings, and the plurality of through openings are arranged corresponding to the mounting grooves. Connecting blocks are fixedly installed on both sides of the support plate, and a guide plate is fixedly installed between two connecting blocks, and the guide plate is arranged corresponding to the plurality of through openings.
[0008] Preferably, a cleaning mechanism is provided at the bottom of the curing box for cleaning away excess water at the bottom of the curing box, and the cleaning mechanism includes a fixed block, a screw, a rotating motor, a scraper and a drain outlet, wherein the fixed block is fixedly mounted on the curing box, the fixed block is in conflict with the sealing door, the screw is rotatably mounted between the curing box and the fixed block, the rotating motor is fixedly mounted on the curing box, the scraper is threadedly mounted on the screw, and the drain outlet is opened at the bottom of the curing box, and the drain outlet is arranged corresponding to the scraper.
[0009] Preferably, a guide rod is fixedly installed between the curing box and the fixed block, and the guide rod is slidably connected with the scraper.
[0010] Preferably, a supporting leg is fixedly mounted on the bottom of the maintenance box, and there are a plurality of supporting legs. A protective cover is fixedly mounted on the maintenance box, and the protective cover is fixedly connected to the rotating motor.
[0011] Compared with the related art, the concrete demoulding and curing device provided by the utility model has the following beneficial effects:
[0012] Compared with the prior art, the concrete demoulding curing device provided by the present invention can realize uniform moist curing of the concrete mold by spraying water mist and blowing with a fan, avoiding the problem of uneven water spraying and improving the curing effect. By adding a supporting plate, a mounting groove, a through hole and a roller, the present device provides a stable and low-friction support for the transmission belt, so that the transmission belt can run smoothly and efficiently, reducing energy consumption and noise, and improving the overall efficiency of the curing process. The cleaning mechanism added at the bottom of the curing box, especially the combination of the scraper, the screw and the guide rod, realizes the automatic cleaning of the excess water at the bottom of the curing box, ensuring the cleanliness and dryness of the curing environment, and avoiding the potential damage of the water to the concrete mold. The design of the guide plate effectively guides water out of the through hole, reducing the contact between water and the transmission belt; and the introduction of the buffer mechanism reduces the impact on the placement plate when stopping or starting, protecting the concrete mold from damage. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the main structure of a concrete demoulding and curing device provided by the utility model;
[0014] Figure 2 It is a schematic diagram of the main cross-sectional structure of a concrete demoulding and curing device provided by the utility model;
[0015] Figure 3 for Figure 2 Schematic diagram of the enlarged structure of part A shown in FIG.
[0016] Figure numerals: 1. maintenance box; 2. sealing door; 3. water pipe; 4. nozzle; 5. installation port; 6. fan; 7. gear; 8. transmission belt; 9. driving motor; 10. fixing plate; 11. placement plate; 12. support plate; 13. supporting plate; 14. installation groove; 15. roller; 16. through port; 17. connecting block; 18. guide plate; 19. fixing block; 20. screw; 21. rotating motor; 22. scraper; 23. drain outlet; 24. guide rod. DETAILED DESCRIPTION
[0017] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0018] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0019] The utility model provides a concrete demoulding and curing device, such as Figure 1-3 As shown, the concrete demoulding and curing device comprises: a curing box 1; a sealing door 2, wherein the sealing door 2 is connected to the curing box 1; a water pipe 3, wherein the water pipe 3 is fixedly installed in the curing box 1; a nozzle 4, wherein there are multiple nozzles 4, and the multiple nozzles 4 are fixedly installed on the water pipe 3; two mounting ports 5, wherein the two mounting ports 5 are both opened at the top of the curing box 1; two fans 6, wherein the two fans 6 are respectively fixedly installed in the two mounting ports 5, and the two fans 6 are correspondingly arranged with the multiple nozzles 4; two gears 7, wherein the two gears 7 are rotatably installed in the curing box 1; a transmission belt 8, wherein the transmission belt 8 is sleeved on the two gears 7; a driving motor 9, wherein the driving motor 9 is fixedly installed outside the curing box 1, and the output shaft of the driving motor 9 is fixedly connected with any gear 7; a movable mechanism, wherein the movable mechanism is arranged on the transmission belt 8 for storing and retrieving concrete molds, and the movable mechanism is arranged corresponding to the sealing door 2.
[0020] In this embodiment, the curing box 1 is used as the main body of the whole device to accommodate and maintain the concrete mold. The sealing door 2 is installed on the curing box 1 to close or open the curing box to facilitate the placement and removal of the concrete mold. The water pipe 3 is fixed in the curing box, and multiple nozzles 4 are fixedly installed on the water pipe 3 to uniformly moisten and maintain the concrete mold by spraying water mist to prevent the concrete moisture from evaporating prematurely and causing shrinkage cracks. Two installation ports 5 are opened on the top of the curing box 1, and two fans 6 are installed respectively. The two fans 6 are arranged corresponding to the nozzles 4, which can accelerate the evaporation of moisture on the concrete surface after spraying water mist, promote the uniform distribution of humidity inside the concrete, and improve the curing effect. The movement of the transmission belt 8 can be achieved through the cooperation of the two gears 7, the transmission belt 8 and the drive motor 9. Such a design provides power for the subsequent movable mechanism, enabling it to move along the transmission belt, which is convenient for the storage and access of the concrete mold. The movable mechanism is arranged on the transmission belt and is arranged corresponding to the sealing door 2. When the concrete mold needs to be stored or retrieved, the movable mechanism can be moved along the transmission belt to the sealing door to facilitate the placement and removal of the concrete mold. This design makes the removal of the concrete mold more convenient and quick. Through the spraying of water mist and the blowing of the fan, the concrete mold can be evenly moistened and maintained, avoiding the problem of uneven water spraying and improving the maintenance effect. The design of the movable mechanism makes the storage and retrieval of the concrete mold more convenient and quick, and improves work efficiency. The structure of the curing box and the sealing door ensures the closedness of the curing environment, which is beneficial to the curing quality of the concrete mold.
[0021] In a further preferred embodiment of the utility model, the movable mechanism includes a fixed plate 10, a placement plate 11 and a support plate 12, the fixed plate 10 is fixedly mounted on the transmission belt 8, the placement plate 11 is fixedly mounted on the fixed plate 10, the placement plate 11 is in conflict with the transmission belt 8, the support plate 12 is fixedly mounted on the curing box 1, and the support plate 12 is slidably connected to the bottom of the placement plate 11. Through the mutual cooperation of the fixed plate 10, the placement plate 11 and the support plate 12, the movable mechanism can stably move along the transmission belt 8, which is convenient for the storage and retrieval of the concrete mold.
[0022] In this embodiment, the fixed plate 10 is fixedly mounted on the transmission belt 8, serving as the basic support part of the entire movable mechanism. It ensures that the movable mechanism can move with the movement of the transmission belt 8. The placement plate 11 is fixedly mounted on the fixed plate 10 and is used to place the concrete mold. The placement plate 11 conflicts with the transmission belt 8. This design enables the placement plate 11 to remain stable when the transmission belt 8 moves, while ensuring that the concrete mold does not slip or shake during the movement. The support plate 12 provides vertical support for the placement plate 11, ensuring that the placement plate 11 remains horizontal when moving on the transmission belt 8, further enhancing the stability of the concrete mold during the movement. Through the mutual cooperation of the fixed plate 10, the placement plate 11 and the support plate 12, the movable mechanism can stably move along the transmission belt 8, making it convenient to store and retrieve the concrete mold.
[0023] In a further preferred embodiment of the utility model, a supporting mechanism is provided on the maintenance box 1 for supporting the surface of the transmission belt 8 in contact with the placement plate 11, and the supporting mechanism includes a supporting plate 13, a mounting groove 14 and a roller 15. The supporting plate 13 is fixedly installed on the maintenance box 1, and the supporting plate 13 is arranged between the two gears 7 and between the transmission belt 8. The mounting groove 14 is opened on the supporting plate 13, and there are multiple rollers 15. The multiple rollers 15 are rotatably installed in the mounting groove 14, and the multiple rollers 15 are in conflict with the transmission belt 8.
[0024] In this embodiment, the support plate 13 provides a stable support surface for the transmission belt 8, preventing the transmission belt 8 from sagging or deflecting due to uneven force during operation. The design of the mounting groove 14 allows the rollers 15 to be neatly arranged on the support plate 13, ensuring effective contact between the rollers 15 and the transmission belt 8. The rollers 15 are in conflict with the transmission belt 8. When the transmission belt 8 is running, the rollers 15 roll along with it, reducing the friction between the transmission belt 8 and the support plate 13, making the operation of the transmission belt 8 smoother, while also reducing energy consumption and noise. The support mechanism provides stable support for the transmission belt 8 through the coordinated use of the support plate 13 and the rollers 15, and reduces the friction between the transmission belt 8 and the support plate 13, making the operation of the transmission belt 8 smoother and extending the service life of the transmission belt 8.
[0025] In a further preferred embodiment of the utility model, a plurality of through openings 16 are provided on the supporting plate 13, and the plurality of through openings 16 are arranged corresponding to the mounting grooves 14. Connecting blocks 17 are fixedly installed on both sides of the supporting plate 13, and a guide plate 18 is fixedly installed between two connecting blocks 17. The guide plate 18 is arranged corresponding to the plurality of through openings 16.
[0026] In this embodiment, since the water pipe 3 and the nozzle 4 are arranged on the top of the curing box 1, some water will fall into the installation groove 14 during water spraying curing. The design of the through-port 16 is convenient for draining the water in the installation groove 14. The design of the through-port 16 not only ensures that the supporting structure of the transmission belt 8 can pass through the supporting plate 13, but also allows the accumulated water in the installation groove 14 to be quickly drained, thereby avoiding potential damage to the transmission belt 8 and the roller 15 by water. The connecting block 17 is used as a fixed point to connect and support the guide plate 18. The main function of the guide plate 18 is to guide the water discharged from the through-port 16 to reduce the contact between water and the transmission belt.
[0027] In a further preferred embodiment of the utility model, a cleaning mechanism is provided at the bottom of the curing box 1 for cleaning away excess water at the bottom of the curing box 1, and the cleaning mechanism includes a fixed block 19, a screw 20, a rotating motor 21, a scraper 22 and a drain outlet 23, wherein the fixed block 19 is fixedly mounted on the curing box 1, the fixed block 19 is in conflict with the sealing door 2, the screw 20 is rotatably mounted between the curing box 1 and the fixed block 19, the rotating motor 21 is fixedly mounted on the curing box 1, the scraper 22 is threadedly mounted on the screw 20, and the drain outlet 23 is opened at the bottom of the curing box 1, and the drain outlet 23 is arranged corresponding to the scraper 22.
[0028] In this embodiment, the fixed block 19 provides a stable installation base for the cleaning mechanism and ensures that the cleaning mechanism will not interfere with the sealing door 2 during operation. The screw 20 is the core component of the cleaning mechanism, and drives the scraper 22 to move through its rotational motion. The rotating motor 21 provides a power source for the cleaning mechanism, ensuring that the cleaning mechanism can work at a predetermined speed and direction. The scraper 22 is the actuator of the cleaning mechanism. Through the rotational motion of the screw 20, the scraper 22 reciprocates at the bottom of the curing box 1 to clean up excess accumulated water. The drain port 23 allows the accumulated water cleaned up by the scraper 22 to be smoothly discharged from the curing box 1, thereby keeping the inside of the curing box 1 clean and dry. The cleaning mechanism effectively cleans the excess accumulated water at the bottom of the curing box 1 through the reciprocating motion of the scraper 22, keeps the inside of the curing box 1 clean and dry, and avoids potential damage to the concrete mold by accumulated water. The design of the drain port 23 ensures that the cleared accumulated water can be smoothly discharged from the curing box 1, thereby preventing the accumulated water from accumulating in the curing box 1 and breeding bacteria.
[0029] In a further preferred embodiment of the present invention, a guide rod 24 is fixedly installed between the curing box 1 and the fixed block 19, and the guide rod 24 is slidably connected with the scraper 22 through it.
[0030] In this embodiment, the guide rod 24 is fixedly installed between the curing box 1 and the fixed block 19 to form a stable support structure. The guide rod 24 is slidably connected with the scraper 22. This means that when the scraper 22 moves under the drive of the screw 20, it slides along the guide rod 24, thereby ensuring the stability and linearity of the movement of the scraper 22. The guide rod 24 provides a stable moving track for the scraper 22, avoiding the scraper 22 from deflecting or shaking during the cleaning process, thereby ensuring the accuracy and efficiency of cleaning.
[0031] In a further preferred embodiment of the utility model, a supporting leg is fixedly installed on the bottom of the maintenance box 1, and there are multiple supporting legs. A protective cover is fixedly installed on the maintenance box 1, and the protective cover is fixedly connected to the rotating motor 21.
[0032] In this embodiment, the support legs provide stable support for the maintenance box 1 and are arranged corresponding to the drain port 23 to ensure the drainage effect. The main function of the protective cover is to protect the rotating motor 21 from interference and damage from the external environment. During the maintenance process, water mist, dust or other debris may splash onto the rotating motor 21. The protective cover can effectively prevent these substances from entering the interior of the motor, ensuring the normal operation and service life of the motor. In addition, the protective cover can also prevent the operator from accidentally touching the motor, thereby improving the safety of the equipment. The introduction of the protective cover can effectively protect the rotating motor 21 from interference and damage from the external environment, extend the service life of the motor, and improve the safety of the equipment.
[0033] In summary, compared with the relevant technologies, this device can achieve uniform moist curing of concrete molds through water mist spraying and fan blowing, avoiding the problem of uneven water spraying and improving the curing effect. By adding a support plate, a mounting groove, a through hole and a roller, this device provides a stable and low-friction support for the transmission belt, so that the transmission belt can run smoothly and efficiently, reducing energy consumption and noise, and improving the overall efficiency of the curing process. The cleaning mechanism added at the bottom of the curing box, especially the combination of the scraper, the screw and the guide rod, realizes the automatic cleaning of excess water at the bottom of the curing box, ensuring the cleanliness and dryness of the curing environment, and avoiding the potential damage of water to the concrete mold. The design of the guide plate effectively guides water out of the through hole, reducing the contact between water and the transmission belt; and the introduction of the buffer mechanism reduces the impact on the placement plate when stopping or starting, protecting the concrete mold from damage.
[0034] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.
[0035] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.
Claims
1. A concrete demoulding and curing device, characterized in that: include: Maintenance box; Sealing the door, the sealing door being connected to the curing box; A water pipe, the water pipe is fixedly installed in the curing box; A nozzle, wherein there are multiple nozzles, and the multiple nozzles are fixedly mounted on the water pipe; Two installation openings, both of which are opened on the top of the curing box; Two fans, the two fans are fixedly installed in the two installation openings respectively, and the two fans are arranged corresponding to the plurality of nozzles; Two gears, both of which are rotatably mounted in the curing box; A transmission belt, the transmission belt is sleeved on the two gears; A driving motor, wherein the driving motor is fixedly mounted outside the curing box, and an output shaft of the driving motor is fixedly connected to any of the gears; A movable mechanism is arranged on the transmission belt for storing and retrieving the concrete mold, and the movable mechanism is arranged corresponding to the sealing door.
2. The concrete demoulding and curing device according to claim 1, characterized in that: The movable mechanism includes a fixed plate, a placement plate and a support plate, the fixed plate is fixedly mounted on the transmission belt, the placement plate is fixedly mounted on the fixed plate, the placement plate is in conflict with the transmission belt, the support plate is fixedly mounted on the curing box, and the support plate is slidably connected to the bottom of the placement plate.
3. The concrete demoulding and curing device according to claim 1, characterized in that: The maintenance box is provided with a support mechanism for supporting the surface of the transmission belt in contact with the placement plate, the support mechanism includes a support plate, a mounting groove and a roller, the support plate is fixedly mounted on the maintenance box, the support plate is arranged between the two gears and between the transmission belts, the mounting groove is provided on the support plate, there are a plurality of rollers, a plurality of the rollers are rotatably mounted in the mounting groove, and a plurality of the rollers are in conflict with the transmission belt.
4. The concrete demoulding and curing device according to claim 3, characterized in that: The support plate is provided with a plurality of through openings, each of which is arranged corresponding to the mounting grooves. Connecting blocks are fixedly installed on both sides of the support plate, a guide plate is fixedly installed between two connecting blocks, and the guide plate is arranged corresponding to the plurality of through openings.
5. The concrete demoulding and curing device according to claim 1, characterized in that: A cleaning mechanism is provided at the bottom of the curing box for cleaning away excess water at the bottom of the curing box. The cleaning mechanism includes a fixed block, a screw, a rotating motor, a scraper and a drain outlet. The fixed block is fixedly mounted on the curing box, the fixed block is in conflict with the sealing door, the screw is rotatably mounted between the curing box and the fixed block, the rotating motor is fixedly mounted on the curing box, the scraper is threadedly mounted on the screw, the drain outlet is opened at the bottom of the curing box, and the drain outlet is arranged corresponding to the scraper.
6. The concrete demoulding and curing device according to claim 5, characterized in that: A guide rod is fixedly installed between the curing box and the fixed block, and the guide rod is slidably connected with the scraper.
7. The concrete demoulding and curing device according to claim 5, characterized in that: A supporting leg is fixedly installed at the bottom of the maintenance box, and there are multiple supporting legs. A protective cover is fixedly installed on the maintenance box, and the protective cover is fixedly connected to the rotating motor.