A quartz ceramic composite material forming equipment

By designing a multifunctional quartz ceramic composite molding equipment, multiple motors drive the rotation of the crushing rod, mixing rod and push rod, the full crushing and uniform stirring of raw materials is achieved, which solves the problem of uneven mixing of ingredients in the existing equipment and improves the forming efficiency and toughness of the material.

CN222741743UActive Publication Date: 2025-04-11HUNAN FEIHANG MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421429232.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-04-11
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The existing quartz ceramic composite molding device has a single design, resulting in uneven mixing of ingredients, resulting in different material density, poor toughness, and easy to cause defects such as fracture.

Method used

A quartz ceramic composite material forming equipment is designed, including a base, discharge pipe, mixing box, crushing rod, filter mesh and spiral push rod. Multiple motors drive the rotation of the crushing rod, mixing rod and push rod to achieve full crushing and uniform stirring and mixing of raw materials.

Benefits of technology

Through sufficient crushing and even stirring and mixing, the uniform mixing effect of raw materials is improved, the forming efficiency of quartz ceramic composite materials is enhanced, and the brittleness and fracture of the material are reduced.

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Abstract

This utility model discloses a quartz ceramic composite material molding device, including a base, a discharge pipe fixedly installed on the top of the base, a connecting pipe fixedly installed on the top of the discharge pipe, and a spiral pusher rod rotatably installed inside the discharge pipe. A mixing box is fixedly installed at the top of the connecting pipe. There are feed pipes on both sides of the top of the mixing box, and a common rotating shaft is rotatably installed between the two feed pipes. Multiple first crushing rods are fixedly installed on the rotating shaft, and a reciprocating gear is fixedly sleeved at one end of the rotating shaft. This utility model has a simple structure and is easy to use. This quartz ceramic composite material molding device can fully crush the raw materials for preparing quartz ceramic composite materials before mixing, and then uniformly mix them, increasing the mixing uniformity of the raw materials and increasing the molding efficiency of quartz ceramic composite materials.
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Description

Technical Field

[0001] The utility model relates to the technical field of material processing, in particular to a quartz ceramic composite material molding device. Background Art

[0002] Quartz ceramic composites are a type of composite material that uses ceramic as a matrix and quartz fibers as a composite material. The ceramic matrix can be high-temperature structural ceramics such as silicon nitride and silicon carbide. These advanced ceramics have excellent properties such as high temperature resistance, high strength and stiffness, relatively light weight, and corrosion resistance. However, their fatal weakness is brittleness. When under stress, cracks will occur, and even fractures will cause material failure. The use of high-strength and high-elastic quartz fibers and matrix composites is an effective way to improve the toughness and reliability of ceramics. Quartz fibers can prevent the expansion of cracks, thereby obtaining fiber-reinforced ceramic-based composites with excellent toughness. Ceramic-based composites have been used as liquid rocket engine nozzles, missile antenna covers, space shuttle nose cones, aircraft brake discs, and high-end automobile brake discs, etc., becoming an important branch of high-tech new materials.

[0003] However, the existing quartz ceramic composite material manufacturing and molding device has a single design. When manufacturing the quartz ceramic composite material, the ingredients are not mixed evenly, resulting in the quartz ceramic composite material having weak toughness and prone to defects due to different densities after the composite material is manufactured and molded, and the quartz ceramic composite material is easy to break.

[0004] Based on this, this scheme proposes a quartz ceramic composite material molding equipment. Utility Model Content

[0005] The purpose of the utility model is to provide a quartz ceramic composite material molding device to solve the problems raised in the above background technology.

[0006] To achieve the above purpose, the utility model provides the following technical solutions: a quartz ceramic composite material molding device, comprising a base,

[0007] A discharge pipe is fixedly installed on the top of the base, a connecting pipe is fixedly installed on the top of the discharge pipe, and a spiral push rod is rotatably installed in the discharge pipe, a mixing box is fixedly installed on the top of the connecting pipe, and both sides of the top of the mixing box are feeding pipes;

[0008] A same rotating shaft is rotatably installed between the two feeding pipes, a plurality of first crushing rods are fixedly installed on the rotating shaft, and a reciprocating gear is fixedly sleeved on one end of the rotating shaft, two second motors and a first motor are fixedly installed on one side of the mixing box, and a filter is fixedly installed in the mixing box, and a plurality of second crushing rods located in the mixing box are fixedly installed on the output shafts of the two second motors;

[0009] Two stirring rods are rotatably installed in the stirring box, and linkage gears are fixedly sleeved on the two stirring rods, and one end of the two stirring rods is respectively fixedly sleeved with a second sprocket and a beating plate, the two linkage gears are meshed with each other, the output shaft of the first motor is fixedly connected to the corresponding stirring rod, one end of the spiral push rod is fixedly sleeved with the first sprocket, and the same chain is sleeved between the first sprocket and the second sprocket;

[0010] A mounting rod is fixedly installed on the mixing box, a through hole is opened on the mounting rod, a vertical rod is movably installed in the through hole, a reciprocating rack and a connecting rod are fixedly installed at both ends of the vertical rod, and the reciprocating rack is meshed with the reciprocating gear.

[0011] Preferably, wheels are rotatably mounted at the four corners of the bottom of the base and a push rod is fixedly mounted on one side of the base.

[0012] By adopting the above technical solution, the whole device can be easily pushed to move by combining the push rod with four wheels.

[0013] Preferably, the corresponding stirring rod is located eccentrically of the beating disc.

[0014] Preferably, a return spring is sleeved on the vertical rod, one end of the return spring is fixed on the vertical rod, and the other end of the return spring is fixed on the inner wall of the through hole.

[0015] By adopting the above technical solution, the vertical rod can be easily reset by the reset spring.

[0016] Preferably, a valve is provided on the connecting pipe.

[0017] Preferably, the first crushing rod and the second crushing rod are both made of alloy steel.

[0018] Compared with the prior art, the utility model has the following beneficial effects: firstly, by starting the first motor and the two second motors, the two second motors drive the rotation of the plurality of second crushing rods, the first motor drives the rotation of the corresponding stirring rods, and the mutual engagement of the two linkage gears can drive the rotation of the two stirring rods, and can drive the rotation of the second sprocket and the striking disk, the second sprocket drives the rotation of the first sprocket through the chain, and can drive the rotation of the spiral pushing rod, the striking disk repeatedly strikes the connecting rod, and can drive the reciprocating rack to move up and down, the reciprocating rack drives the reciprocating gear and the rotating shaft to rotate back and forth, and can drive the back and forth movement of the plurality of first crushing rods. Rotation, by adding the raw materials for preparing quartz ceramic composite materials into the mixing box through two feeding pipes, the raw materials can be initially crushed back and forth by the back and forth rotation of the first crushing rod, which can prevent the raw materials from being blocked in the two feeding pipes. The rotation of the two second crushing rods can carry out the second step of crushing the raw materials after the initial crushing, and the raw materials can be filtered through the filter net. The raw materials that do not meet the size are filtered by the filter net, and the raw materials that meet the size continue to be stirred and mixed by the rotation of the two stirring rods. After the stirring is completed, the valve on the upper side of the connecting pipe is opened, and the mixed material can be pushed out with the rotation of the spiral push rod. The utility model has a simple structure and is easy to use. A quartz ceramic composite material molding equipment can fully crush the raw materials for preparing quartz ceramic composite materials before mixing, and then stir and mix them evenly, thereby increasing the mixing uniformity of the raw materials and increasing the molding efficiency of the quartz ceramic composite materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional diagram of the utility model;

[0020] Figure 2 It is a front view of the internal structure of the utility model;

[0021] Figure 3 A three-dimensional diagram of the internal structure of the utility model;

[0022] Figure 4 It is a top view of the utility model.

[0023] In the figure: 1. base; 2. push rod; 3. discharge pipe; 4. first motor; 5. mixing box; 6. feed pipe; 7. rotating shaft; 8. reciprocating rack; 9. reciprocating gear; 10. return spring; 11. mounting rod; 12. connecting pipe; 13. vertical rod; 14. spiral push rod; 15. mixing rod; 16. filter screen; 17. linkage gear; 18. connecting rod; 19. striking plate; 20. second sprocket; 21. chain; 22. first sprocket; 23. push rod; 24. first crushing rod; 25. second crushing rod; 26. second motor. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-4The utility model provides a technical solution: a quartz ceramic composite material molding equipment, including a base 1, a discharge pipe 3 is fixedly installed on the top of the base 1, a connecting pipe 12 is fixedly installed on the top of the discharge pipe 3, and a spiral push rod 14 is rotatably installed in the discharge pipe 3, a mixing box 5 is fixedly installed on the top of the connecting pipe 12, a valve is provided on the connecting pipe 12, both sides of the top of the mixing box 5 are feeding pipes 6, a same rotating shaft 7 is rotatably installed between the two feeding pipes 6, a plurality of first crushing rods 24 are fixedly installed on the rotating shaft 7, and a reciprocating gear 9 is fixedly sleeved on one end of the rotating shaft 7, two second motors 26 and a first motor 4 are fixedly installed on one side of the mixing box 5, a filter screen 16 is fixedly installed in the mixing box 5, and a plurality of second crushing rods 25 located in the mixing box 5 are fixedly installed on the output shafts of the two second motors 26,Two stirring rods 15 are rotatably installed in the stirring box 5, and the two stirring rods 15 are fixedly sleeved with a linkage gear 17, and one end of the two stirring rods 15 is respectively fixedly sleeved with a second sprocket 20 and a striking plate 19, and the two linkage gears 17 are meshed with each other. The output shaft of the first motor 4 is fixedly connected to the corresponding stirring rod 15, and one end of the spiral push rod 14 is fixedly sleeved with a first sprocket 22, and the same chain 21 is sleeved between the first sprocket 22 and the second sprocket 20. A mounting rod 11 is fixedly installed on the stirring box 5, and a through hole is opened on the mounting rod 11, and a vertical rod 13 is movably installed in the through hole. The two ends of the vertical rod 13 are respectively fixed with a reciprocating rack 8 and a connecting rod 18, a reset spring 10 is sleeved on the vertical rod 13, one end of the reset spring 10 is fixed on the vertical rod 13, and the other end of the reset spring 10 is fixed on the inner wall of the through hole, the reciprocating rack 8 is meshed with the reciprocating gear 9, and the corresponding stirring rod 15 is located at the eccentric position of the striking disk 19. Through the above-mentioned structural arrangement, by starting the first motor 4 and the two second motors 26, the two second motors 26 drive the rotation of the multiple second crushing rods 25, and the first motor 4 drives the rotation of the corresponding stirring rods 15, through the two linkage gears 1 The mutual meshing of the two stirring rods 15 can drive the rotation of the second sprocket 20 and the striking plate 19. The second sprocket 20 drives the rotation of the first sprocket 22 through the chain 21, which can drive the rotation of the spiral push rod 14. The striking plate 19 repeatedly strikes the connecting rod 18, which can drive the up and down reciprocating movement of the reciprocating rack 8. The reciprocating rack 8 drives the reciprocating gear 9 and the rotating shaft 7 to rotate back and forth, which can drive the back and forth rotation of the multiple first crushing rods 24. The raw materials for preparing the quartz ceramic composite material are added into the stirring box 5 through the two feeding pipes 6. The raw materials can be initially crushed back and forth by the back and forth rotation of the first crushing rod 24, which can prevent the raw materials from being blocked in the two feeding pipes 6. The rotation of the two second crushing rods 25 can crush the raw materials after the initial crushing in the second step. The raw materials can be filtered through the filter 16. The raw materials that do not meet the size are filtered by the filter 16. The raw materials that meet the size continue to be stirred and mixed by the rotation of the two stirring rods 15. After the stirring is completed, the valve on the upper side of the connecting pipe 12 is opened, and the mixed materials can be pushed out with the rotation of the spiral push rod 14.

[0026] Combination Figure 1-4 As shown, wheels are rotatably mounted at the four corners of the bottom of the base 1 and a push rod 2 is fixedly mounted on one side of the base 1. Through the above-mentioned structural arrangement, the push rod 2 is matched with four wheels to facilitate the movement of the entire device.

[0027] Combination Figure 1-4 As shown, the first crushing rod 24 and the second crushing rod 25 are both made of alloy steel.

[0028] Working principle of the utility model: firstly, by starting the first motor 4 and the two second motors 26, the two second motors 26 drive the rotation of the plurality of second crushing rods 25, the first motor 4 drives the rotation of the corresponding stirring rods 15, and the mutual engagement of the two linkage gears 17 can drive the rotation of the two stirring rods 15, and can drive the rotation of the second sprocket 20 and the striking plate 19, the second sprocket 20 drives the rotation of the first sprocket 22 through the chain 21, and can drive the rotation of the spiral push rod 14, the striking plate 19 repeatedly strikes the connecting rod 18, and can drive the reciprocating rack 8 to move up and down, and the reciprocating rack 8 drives the reciprocating gear 9 and the rotating shaft 7 to rotate back and forth, and can drive the plurality of first crushing rods The raw materials for preparing the quartz ceramic composite material are added to the mixing box 5 through the two feeding pipes 6 by the back-and-forth rotation of the first crushing rod 24, and the raw materials can be initially crushed back and forth by the back-and-forth rotation of the first crushing rod 24, which can prevent the raw materials from being blocked in the two feeding pipes 6. The rotation of the two second crushing rods 25 can carry out the second step of crushing the raw materials after the initial crushing, and the raw materials can be filtered through the filter net 16. The raw materials that do not meet the size are filtered by the filter net 16, and the raw materials that meet the size continue to be stirred and mixed by the rotation of the two stirring rods 15. After the stirring is completed, the valve on the upper side of the connecting pipe 12 is opened, and the mixed material can be pushed out with the rotation of the spiral push rod 14. The utility model has a simple structure and is easy to use. The quartz ceramic composite material molding equipment can fully crush the raw materials for preparing the quartz ceramic composite material before mixing, and then evenly stir and mix them, thereby increasing the mixing uniformity of the raw materials and increasing the molding efficiency of the quartz ceramic composite material.

[0029] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. Although the embodiments of the utility model have been shown and described, it is understandable to those of ordinary skill in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.

Claims

1. A quartz ceramic composite material molding device, comprising a base (1), characterized in that: A discharge pipe (3) is fixedly mounted on the top of the base (1), a connecting pipe (12) is fixedly mounted on the top of the discharge pipe (3), a spiral push rod (14) is rotatably mounted in the discharge pipe (3), a stirring box (5) is fixedly mounted on the top of the connecting pipe (12), and feed pipes (6) are mounted on both sides of the top of the stirring box (5); A common rotating shaft (7) is rotatably mounted between the two feeding pipes (6), a plurality of first crushing rods (24) are fixedly mounted on the rotating shaft (7), and a reciprocating gear (9) is fixedly sleeved on one end of the rotating shaft (7), two second motors (26) and a first motor (4) are fixedly mounted on one side of the mixing box (5), a filter screen (16) is fixedly mounted inside the mixing box (5), and a plurality of second crushing rods (25) located inside the mixing box (5) are fixedly mounted on the output shafts of the two second motors (26); Two stirring rods (15) are rotatably mounted in the stirring box (5), and the two stirring rods (15) are both fixedly sleeved with a linkage gear (17), and one end of the two stirring rods (15) is respectively fixedly sleeved with a second sprocket (20) and a beating plate (19), the two linkage gears (17) are meshed with each other, the output shaft of the first motor (4) is fixedly connected to the corresponding stirring rod (15), one end of the spiral push rod (14) is fixedly sleeved with a first sprocket (22), and the same chain (21) is sleeved between the first sprocket (22) and the second sprocket (20); The mixing box (5) is fixedly provided with a mounting rod (11), a through hole is provided on the mounting rod (11), a vertical rod (13) is movably provided in the through hole, a reciprocating rack (8) and a connecting rod (18) are respectively fixedly provided at both ends of the vertical rod (13), and the reciprocating rack (8) is meshed with a reciprocating gear (9).

2. A quartz ceramic composite material forming device according to claim 1, characterized in that: Wheels are rotatably mounted at the four corners of the bottom of the base (1), and a push rod (2) is fixedly mounted on one side of the base (1).

3. The quartz ceramic composite material forming equipment according to claim 1, characterized in that: The corresponding stirring rod (15) is located at the eccentric position of the striking disk (19).

4. The quartz ceramic composite material molding equipment according to claim 1, characterized in that: A return spring (10) is sleeved on the vertical rod (13), one end of the return spring (10) is fixed on the vertical rod (13), and the other end of the return spring (10) is fixed on the inner wall of the through hole.

5. The quartz ceramic composite material molding equipment according to claim 1, characterized in that: The connecting pipe (12) is provided with a valve.

6. The quartz ceramic composite material molding equipment according to claim 1, characterized in that: The first crushing rod (24) and the second crushing rod (25) are both made of alloy steel.