Metal implant device
By directly heating the metal parts using a heating induction coil in the metal part implantation device, the problem of slow heating speed in the prior art is solved, the processing efficiency is improved, and the rapid insertion of the metal parts is achieved through precise device design.
Patent Information
- Application Number
- CN202420769458.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-04-15
AI Technical Summary
In the prior art, the heating speed of the metal inserts is slower through the thermal conduction sleeve, resulting in a slower overall processing speed.
The end of the metal part is directly heated by a heating induction coil, and the metal part is heated when needed by the movement of the metal part heating device, and avoid interference when the metal part is inserted.
The heating speed is improved, the overall processing efficiency is improved, and the design of injection molded part fixtures and metal part pushing devices ensures rapid and accurate insertion and heating of metal parts.
Smart Images

Figure CN222741966U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of injection molding processing, in particular to a metal piece implanting device. Background Art
[0002] For some plastic parts, it is often necessary to embed some inserts on the plastic parts to facilitate the realization of other functions.
[0003] For example, the patent with authorization announcement number CN215882641U discloses a device for implanting metal inserts in plastic finished products, including an implanting mechanism and a limiting mechanism. The implanting mechanism is arranged at the bottom of the moving component, and a first cylinder and a fixed cylinder are arranged, which is beneficial to improve the pressure strength during implantation. A second cylinder and a telescopic rod are arranged to improve the clamping action driven by the rotation of the rotating clamp. An auxiliary mechanism is arranged at the top of the fixed plate, and a second electric push rod and a ceramic protection plate are arranged to improve the displacement effect of the heat-conducting sleeve. A positioning baffle and a fixed rod are arranged to improve the limiting and fixing effect of the plastic finished product. A second limiting slide groove and a first connecting plate are arranged to improve the movement limiting effect of the fixed rod. A compressed spring and an electromagnetic plate are arranged to improve the limiting and fixing effect of the fixed rod.
[0004] The disadvantage of the above patent is that the implant insert is heated indirectly through the heat-conducting sleeve, and the heating speed is relatively slow, which leads to a slowdown in the overall processing speed.
[0005] Therefore, it is necessary for us to improve such a structure to overcome the above-mentioned defects. Utility Model Content
[0006] The purpose of the utility model is to provide a metal component implantation device to solve the problems raised in the above background technology.
[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0008] A metal part implanting device comprises a workbench, a table top is arranged on the top of the workbench, an injection molding part fixing device and a metal part pushing device are fixedly installed on the table top, and a metal part heating device is also fixedly installed on the table top, wherein the injection molding part fixing device is located on the left side of the metal part pushing device, and the metal part heating device is located at the rear side between the injection molding part fixing device and the metal part pushing device; the injection molding part fixing device comprises an injection molding part placing seat and a pressing block, an injection molding part placing groove is opened on the top side of the injection molding part placing seat, and the front end, top and right side of the injection molding part placing groove are all opened; the pressing block is located directly above the top of the injection molding part placing groove, and a pressing cylinder bracket is also arranged on the left side of the injection molding part placing seat, the injection molding part placing seat and the pressing cylinder bracket are both fixedly installed on the table top, a pressing cylinder is fixedly installed on the top right side of the pressing cylinder bracket, and the pressing cylinder is arranged vertically downward. A pressure block is fixedly installed on the output shaft of the cylinder. The metal part pushing device includes a moving platform, a first slide rail for limiting the moving path of the moving platform, and a metal part pushing power mechanism for driving the moving platform to move. A first slider is fixedly connected downwardly on the right front end of the moving platform, and the first slider is slidably connected to the first slide rail. The metal part pushing power mechanism includes a group of ball screws and a metal pushing stepper motor. The metal part pushing device also includes a metal part fixing device for fixing the metal part. The metal part heating device includes a second slide rail arranged along the front and rear directions, a pushing cylinder and a heating induction coil, a second slide rail is slidably connected to the second slider, and a moving seat is slidably installed on the second slider, and the pushing cylinder is fixedly installed on the top of the table through the cylinder seat, wherein the output shaft of the pushing cylinder is fixedly connected to the rear end of the moving seat; and a heating induction coil is fixedly installed on the top of the moving seat.
[0009] Furthermore, the ball screw is arranged parallel to the length direction of the first slide rail, wherein the lead screw of the ball screw is fixedly mounted on the top of the table through a bearing and a bearing seat, and the lead screw nut of the ball screw is fixedly mounted on the rear end right side of the moving table through a nut seat.
[0010] Furthermore, the metal push stepper motor is fixedly installed on the bottom of the table through a motor bracket, and the motor bracket drives the lead screw connected to the ball screw through a synchronous belt transmission mechanism.
[0011] Furthermore, the right end of the ball screw screw passes through the bearing seat and is fixedly installed with a driven synchronous pulley, and the output shaft of the metal push stepper motor is fixedly installed with a driving synchronous pulley. The driving synchronous pulley and the driven synchronous pulley are connected by a synchronous belt drive, and a first rectangular through groove for the synchronous belt to pass through is opened on the table top.
[0012] Furthermore, the metal part fixing device includes a metal part placement seat and a finger cylinder for clamping the metal part, wherein the top of the metal part placement seat is provided with a metal part placement groove for placing the metal part; the finger cylinder is fixedly installed on the left side of the cylinder mounting plate, and the cylinder mounting plate is fixedly installed on the left side of the bottom of the moving platform, and a clamp is fixedly installed on the output shaft of the finger cylinder.
[0013] Furthermore, a second rectangular through groove for movement of the finger cylinder is provided on the table top.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The utility model adopts a heating induction coil to directly heat the end of the metal to be inserted, and the heating speed is fast; at the same time, through the movement of the metal part heating device, the metal part can be heated when it needs to be heated, and when the metal part is inserted, its backward movement will not interfere with the implantation operation of the metal part; the injection molded part is fixed by the injection molded part fixing device, and the heating movement and insertion movement of the metal part are realized by the metal part pushing device, the action is fast, which helps to improve the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The figure is a schematic diagram of the structure of a metal implant device.
[0017] Figure 2 This is a schematic structural diagram of a metal implant device from another angle.
[0018] Figure 3 The present invention is a front view of a metal implant device.
[0019] Figure 4 The present invention is a schematic structural diagram of a metal part pushing device in a metal part implantation device.
[0020] Figure 5 This is a schematic structural diagram from another angle of a metal part pushing device in a metal part implantation device.
[0021] Figure 6 The present invention is a schematic diagram of the structure of a metal part heating device in a metal part implantation device. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the technical scheme in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. The components of the embodiment of the utility model generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiment of the utility model provided in the drawings is not intended to limit the scope of the utility model claimed for protection, but merely represents the selected embodiment of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model.
[0023] See also Figure 1-6 A metal part implanting device comprises a workbench 1, a table 101 is arranged on the top of the workbench 1, an injection molding part fixing device 2 and a metal part pushing device 3 are fixedly installed on the table 1, and a metal part heating device 4 is also fixedly installed on the table 1, wherein the injection molding part fixing device 2 is located on the left side of the metal part pushing device 3, and the metal part heating device 4 is located at the rear side between the injection molding part fixing device 2 and the metal part pushing device 3;
[0024] The injection molded part fixing device 2 includes an injection molded part placement seat 201 and a pressing block 202. An injection molded part placement groove 203 is provided on the top side of the injection molded part placement seat 201. The front end, top and right side of the injection molded part placement groove 203 are all opened. Firstly, it is convenient to take and place the injection molded part, and secondly, it is also convenient to insert the metal part from the right side of the injection molded part. The pressing block 202 is located directly above the top of the injection molded part placement groove 203. A clamping cylinder bracket 204 is also provided on the left side of the injection molded part placement seat 201. The injection molded part placement seat 201 and the clamping cylinder bracket 204 are both fixedly installed on the table 101. A clamping cylinder 203 is fixedly installed on the top right side of the clamping cylinder bracket 204. The clamping cylinder 203 is vertically downwardly arranged, and the pressing block 202 is fixedly installed on the output shaft of the clamping cylinder 203.
[0025] When the injection molded part needs to be fixed, the injection molded part is placed in the injection molded part placement groove 203 so that the injection molded part is close to the left and rear sides of the injection molded part placement groove 203, and then the pressing cylinder 203 moves the pressing block downward to press the injection molded part;
[0026] like Figure 4-5 The metal piece pushing device 3 includes a moving platform 301, a first slide rail 302 for limiting the moving path of the moving platform, and a metal piece pushing power mechanism 303 for driving the moving platform 301 to move.
[0027] A first slider 304 is fixedly connected downwardly at the right front end of the moving platform 301, and the first slider 304 is slidably connected to the first slide rail 302.
[0028] The metal component driving power mechanism 303 includes a set of ball screws 305 and a metal driving stepping motor 306.
[0029] The ball screw 305 is arranged parallel to the length direction of the first slide rail 302, wherein the lead screw of the ball screw 305 is fixedly mounted on the top of the table 101 through a bearing and a bearing seat 307, and the lead screw nut of the ball screw 305 is fixedly mounted on the right side of the rear end of the moving platform 301 through a nut seat 308; the lead screw of the ball screw 305 rotates to drive the moving platform 301 to move along the slide rail;
[0030] The metal push stepper motor 306 is fixedly installed at the bottom of the table 101 through a motor bracket 309. The motor bracket 309 drives the screw connected to the ball screw 305 through a synchronous belt transmission mechanism 310. The right end of the screw of the ball screw 305 passes through a bearing seat 307 and is fixedly installed with a driven synchronous pulley. The output shaft of the metal push stepper motor 306 is fixedly installed with a driving synchronous pulley. The driving synchronous pulley and the driven synchronous pulley are connected by a synchronous belt drive. At the same time, a first rectangular through groove 311 for the synchronous belt to pass through is opened on the table 101.
[0031] The metal piece pushing device 3 also includes a metal piece fixing device 312 for fixing the metal piece. In the present utility model, taking the metal piece as a rod-shaped metal as an example, the metal piece fixing device 312 includes a metal piece placement seat 313 and a finger cylinder 315 for clamping the metal piece.
[0032] The top of the metal component placement seat 313 is provided with a metal component placement groove 314 for placing metal components; the finger cylinder 315 is fixedly mounted on the left side of the cylinder mounting plate 316, and the cylinder mounting plate 316 is fixedly mounted on the left side of the bottom of the moving platform 301, and a clamping claw 317 is fixedly mounted on the output shaft of the finger cylinder 315;
[0033] Meanwhile, a second rectangular through slot 328 is provided on the table 101 for movement of the finger cylinder 315;
[0034] When the metal piece pushing device 3 is used, the metal piece is placed in the metal piece placement groove 314, and then the finger cylinder 315 actuates the clamping claw 317 to clamp the metal piece to prevent the metal piece from slipping out of the metal piece placement groove 314; the metal pushing stepping motor 306 actuates to drive the moving platform 301 and the metal piece to move along the slide rail through the ball screw mechanism;
[0035] like Figure 6In this embodiment, the metal heating device 4 includes a second slide rail 401 arranged along the front-rear direction, a push cylinder 405 and a heating induction coil 406.
[0036] A second slider 402 is slidably connected to the second slide rail 401, a movable seat 403 is slidably installed on the second slider 402, and a pushing cylinder 405 is fixedly installed on the top of the table through a cylinder seat 404, wherein the output shaft of the pushing cylinder 405 is fixedly connected to the rear end of the movable seat 403; a heating induction coil 406 is fixedly installed on the top of the movable seat 403, and the heating induction coil 406 is also electrically connected to a high-frequency power supply 407.
[0037] When the utility model is used, the injection molded part is placed on the injection molded part fixing device 2, and the pressing cylinder 203 is actuated to move the pressing block downward to press the injection molded part; the metal part is placed in the metal part placement groove 314, and then the finger cylinder 315 is actuated to move the clamping claw 317 to clamp the metal part.
[0038] The push cylinder 405 is extended to push the heating induction coil forward; then the metal pushes the stepper motor 306 to rotate forward, and the metal piece is driven to move leftward into the heating induction coil through the ball screw mechanism. The heating induction coil is energized to generate a high-frequency magnetic field, which generates a high-frequency eddy current inside the left end of the metal piece, causing it to heat up rapidly;
[0039] The metal pushes the stepper motor 306 to reverse, and drives the metal part to move to the right and away from the heating induction coil through the ball screw mechanism, pushing the cylinder 405 to contract, and the heating induction coil retreats, making way for the metal part to enter the injection molded part;
[0040] The metal pushes the stepper motor 306 to rotate forward, and the metal part is driven to move to the left through the ball screw mechanism and removed into the injection molded part;
[0041] After cooling, the pressing cylinder 203 moves the pressing block upward to release the injection molded part, and at the same time, the finger cylinder 315 moves the clamping claw 317 to release the metal part. At this time, the injection molded part embedded in the metal part can be taken out.
[0042] In the description of the present utility model, it should be noted that the terms "upper", "lower", "inner", "outer", "left", "right" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use, or the orientation or positional relationship commonly understood by those skilled in the art, which is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the equipment or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second" and the like are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. In the description of the present utility model, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "connection" and the like should be understood in a broad sense, for example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal connection of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.
Claims
1. A metal part implantation device, comprising a workbench, wherein a tabletop is provided on the top of the workbench, characterized in that: The table top is fixedly installed with an injection molded part fixing device and a metal part pushing device, and the table top is also fixedly installed with a metal part heating device, wherein the injection molded part fixing device is located on the left side of the metal part pushing device, and the metal part heating device is located at the rear side between the injection molded part fixing device and the metal part pushing device; The injection molded part fixing device comprises an injection molded part placement seat and a pressing block, the top side of the injection molded part placement seat is provided with an injection molded part placement groove, and the front end, top and right side of the injection molded part placement groove are all opened; the pressing block is located directly above the top of the injection molded part placement groove, and a clamping cylinder bracket is also provided on the left side of the injection molded part placement seat, the injection molded part placement seat and the clamping cylinder bracket are both fixedly installed on the table, a clamping cylinder is fixedly installed on the top right side of the clamping cylinder bracket, the clamping cylinder is vertically downwardly arranged, and a pressing block is fixedly installed on the output shaft of the clamping cylinder; The metal part pushing device includes a moving platform, a first slide rail for limiting the moving path of the moving platform, and a metal part pushing power mechanism for driving the moving platform to move. A first slider is fixedly connected downwardly to the right side of the front end of the moving platform, and the first slider is slidably connected to the first slide rail; the metal part pushing power mechanism includes a set of ball screws and a metal pushing stepping motor, and the metal part pushing device also includes a metal part fixing device for fixing the metal part; The metal part heating device includes a second slide rail, a pushing cylinder and a heating induction coil arranged along the front-to-back direction, a second slider is slidably connected to the second slide rail, a moving seat is slidably installed on the second slider, and the pushing cylinder is fixedly installed on the top of the table through the cylinder seat, wherein the output shaft of the pushing cylinder is fixedly connected to the rear end of the moving seat; a heating induction coil is fixedly installed on the top of the moving seat.
2. A metal component implantation device according to claim 1, characterized in that: The ball screw is arranged parallel to the length direction of the first slide rail, wherein the lead screw of the ball screw is fixedly installed on the top of the table through a bearing and a bearing seat, and the lead screw nut of the ball screw is fixedly installed on the rear end right side of the moving table through a nut seat.
3. A metal component implantation device according to claim 2, characterized in that: The metal push stepper motor is fixedly installed at the bottom of the table through a motor bracket, and the motor bracket drives the lead screw connected to the ball screw through a synchronous belt transmission mechanism.
4. A metal component implantation device according to claim 3, characterized in that: The right end of the ball screw screw passes through the bearing seat and is fixedly installed with a driven synchronous pulley. The output shaft of the metal push stepper motor is fixedly installed with a driving synchronous pulley. The driving synchronous pulley and the driven synchronous pulley are connected by a synchronous belt drive. At the same time, a first rectangular through groove is opened on the table top for the synchronous belt to pass through.
5. The metal component implantation device according to claim 1, characterized in that: The metal part fixing device includes a metal part placement seat and a finger cylinder for clamping the metal part, wherein the top of the metal part placement seat is provided with a metal part placement groove for placing the metal part; the finger cylinder is fixedly installed on the left side of the cylinder mounting plate, and the cylinder mounting plate is fixedly installed on the bottom left side of the moving platform, and a clamping claw is fixedly installed on the output shaft of the finger cylinder.
6. A metal component implantation device according to claim 5, characterized in that: The table top is provided with a second rectangular through slot for movement of the finger cylinder.
Citation Information
Patent Citations
Plastic finished product metal insert implanting device
CN215882641U
Cited By
Automatic implanting and assembling equipment for lifting rod of plastic barrel
CN121156720A