A maintenance-friendly PE pipe processing extrusion cooling device
By setting up a quick disassembly structure and combining atomization nozzles and fans in the PE pipeline processing and extrusion cooling device, the existing equipment has been solved, and the effects of uniform cooling and convenient maintenance are achieved.
Patent Information
- Application Number
- CN202421368528.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-17
AI Technical Summary
The existing PE pipeline processing and extrusion cooling device has a slow cooling efficiency, a complex structure and is not convenient for maintenance, and is uneven cooling, which affects the life of the pipeline.
A PE pipeline processing and extrusion cooling device is designed for easy maintenance. By setting the first quick-disassembly structure and the second quick-disassembly structure, the cooling components and drying components are quickly disassembled and installed to ensure uniform cooling effect, improve cooling efficiency, and achieve uniform cooling and drying through the combination of atomizing nozzles and fans.
It realizes rapid disassembly and installation, facilitates maintenance, ensures uniform cooling effect, improves cooling efficiency, and avoids affecting product quality.
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Figure CN222742095U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of pipeline processing, and in particular relates to a PE pipeline processing extrusion cooling device which is easy to maintain. Background Art
[0002] PE pipe refers to a water supply pipe made of polyethylene resin as the main raw material and formed by extrusion. It is suitable for indoor and outdoor low-temperature water supply pipes. PE material is widely used in the field of water supply pipe manufacturing due to its high strength, corrosion resistance and non-toxicity. Because it will not rust, it is an ideal pipe to replace ordinary iron water supply pipes. After the PE pipe is processed, it needs to be cooled by a cooling device to quickly form and fix it. When the existing cooling device is in use, its cooling efficiency is slow and the internal structure is relatively complex, which makes it inconvenient for staff to inspect and maintain it. In addition, the pipe is cooled unevenly during cooling, which will shorten the life of the pipe.
[0003] After searching, among the related technologies, the patent document with the authorization announcement number CN217916646U discloses a PE pipe processing extrusion cooling device that is easy to maintain, including a device bin, the left side of the device bin is movably connected to a PE pipe with one end vertically penetrating and extending to the right side thereof, the left side and the right side of the device bin are both provided with a clearance hole for the PE pipe to pass through, the inside of the device bin is fixedly connected to a partition, the inside of the device bin is fixedly connected to a water storage bin, the water storage bin is located on the top of the partition, and the PE pipe passes through the water storage bin. The PE pipe processing extrusion cooling device that is easy to maintain, through the action of multiple high-pressure nozzles, water is sprayed out to cool the PE pipe located inside the water storage bin, and the cooling efficiency of the PE pipe is accelerated. At the same time, through the action of a hair dryer, the PE pipe after the water cooling treatment is air-dried, and the heat dissipation efficiency of the PE pipe is further accelerated. The cooling device has a simple structure and is convenient for the staff to inspect and maintain it.
[0004] With respect to the above-mentioned related technologies, the inventor believes that the following defects exist: the pipes are cooled by the spraying method, which makes it difficult to cool the pipes evenly and the device is difficult to disassemble and maintain.
[0005] Therefore, it is necessary to provide a new PE pipe processing extrusion cooling device that is easy to maintain to solve the above technical problems. Utility Model Content
[0006] The technical problem solved by the utility model is to provide a PE pipe processing extrusion cooling device which is easy to maintain and can quickly disassemble and install a cooling component and a drying component by setting a first quick-release structure and a second quick-release structure, so as to facilitate maintenance of the equipment, set a cooling component to ensure uniform cooling effect and improve cooling effect, set a drying component to avoid affecting product quality.
[0007] In order to solve the above technical problems, the utility model provides a PE pipe processing extrusion cooling device that is easy to maintain and includes: a main board, a plurality of mounting grooves are provided on the top of the main board, a first quick-release structure and a second quick-release structure are respectively provided in the plurality of mounting grooves, the first quick-release structure and the second quick-release structure have the same structure and a different number of components, the first quick-release structure includes a plurality of fixed blocks fixedly installed in the corresponding mounting grooves, a plurality of spring sleeves are respectively fixedly installed on one side of the plurality of fixed blocks, a fixing rod is fixedly installed on the other end of the plurality of spring sleeves, a plurality of hook-type limit blocks are fixedly installed on the fixing rod, a plurality of sliding holes are provided at the bottom of the mounting groove, a plurality of positioning blocks are respectively slidably installed in the plurality of sliding holes, a plurality of spring telescopic rods are respectively fixedly installed on the inner walls of the bottoms of the plurality of sliding holes, the output ends of the plurality of spring telescopic rods are respectively fixedly connected to the corresponding positioning blocks, a plurality of pressure rods are respectively fixedly installed on the plurality of positioning blocks, and a plurality of positioning blocks are fixedly installed on the top of the main board.
[0008] As a further scheme of the utility model, a shell 1 is fixedly installed on the top of the main board, a baffle is fixedly installed on one side of the shell 1, a mounting hole is provided at the bottom of the baffle, a water interface 1 is fixedly installed in the mounting hole, a water interface 2 is fixedly installed on the top of the main board, a through hole 1 is provided at the bottom of the shell 1, the through hole 1 and the water interface 1 are both adapted to the water interface 2, a plurality of water guide rings are fixedly installed in the shell 1, a plurality of atomizing nozzles are respectively fixedly installed on the inner walls of the plurality of water guide rings, a water guide pipe 1 is fixedly installed in the shell 1, the water inlet of the water guide pipe 1 extends into the water interface 1, the plurality of water outlets of the water guide pipe 1 are respectively connected to the plurality of water guide rings, a plurality of limiting holes 1 are provided on both sides of the shell 1, and the plurality of limiting holes 1 are respectively adapted to the plurality of hook-type limiting blocks.
[0009] As a further solution of the present utility model, a shell 2 is fixedly installed on the top of the main board, a ventilation ring is fixedly installed in the shell 2, and a plurality of flat air nozzles are provided on the inner wall of the ventilation ring, a through hole 2 is opened at the bottom of the shell 2, and a ventilation interface 1 is fixedly installed in the through hole 2, a ventilation interface 2 is fixedly installed on the top of the main board, the ventilation interface 2 is adapted to the ventilation interface 1, an air duct is fixedly installed in the shell 2, one end of the air duct extends into the ventilation interface 1, and the other end of the air duct is connected with the ventilation ring, a plurality of limiting holes 2 are opened on both sides of the shell 2, and the plurality of limiting holes 2 are respectively adapted to a plurality of hook-type limiting blocks, a fixing plate is fixedly installed on the main board, the fixing plate is adapted to a plurality of positioning blocks, a through hole 3 is opened on the fixing plate, and a sponge ring is provided in the through hole 3.
[0010] As a further solution of the utility model, a box body is fixedly installed at the bottom of the main board, a water storage tank is fixedly installed in the box body, a water collecting trough is opened on the bottom inner wall of the shell body one, a water pipe 2 is fixedly installed at the bottom of the water collecting trough, the other end of the water pipe 2 extends into the water storage tank, a booster pump and an industrial water chiller are fixedly installed in the box body, the water inlet pipe of the booster pump is connected to the water storage tank, the water outlet pipe of the booster pump is connected to the water inlet of the industrial water chiller, and the water outlet pipe of the industrial water chiller extends outside the box body and is connected to water interface 2.
[0011] As a further solution of the utility model, a fan is fixedly installed in the box, the air inlet of the fan extends out of the box, and the air outlet of the fan extends out of the box and is connected to the second ventilation interface.
[0012] As a further solution of the utility model, a pipeline extrusion device is provided on one side of the main board.
[0013] Compared with the related art, the PE pipe processing extrusion cooling device provided by the utility model which is easy to maintain has the following beneficial effects:
[0014] 1. The utility model can quickly disassemble and install the cooling component and the drying component by setting the first quick-disassembly structure and the second quick-disassembly structure, which is convenient for maintenance of the equipment;
[0015] 2. The utility model sets a cooling component and uses atomized water mist to fill the space to cool the pipeline, ensuring a uniform cooling effect and improving the cooling effect;
[0016] 3. The utility model provides a drying component to blow away and dry the residual moisture on the pipeline after cooling, so as to avoid affecting the product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings.
[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of the PE pipe processing extrusion cooling device which is easy to maintain according to the utility model;
[0019] Figure 2 This is a schematic diagram of the quick-disassembly structure of the PE pipe processing extrusion cooling device which is easy to maintain according to the utility model;
[0020] Figure 3 for Figure 2 A schematic diagram of the structure of part A in the middle;
[0021] Figure 4 This is a schematic diagram of the cooling part structure of the PE pipe processing extrusion cooling device which is easy to maintain according to the utility model;
[0022] Figure 5 This is a schematic structural diagram of the drying part of the PE pipe processing extrusion cooling device which is easy to maintain according to the utility model;
[0023] Figure 6 This is a schematic structural diagram of the conveying part of the PE pipe processing extrusion cooling device which is easy to maintain according to the utility model.
[0024] In the figure: 1. main board; 2. fixing block; 3. spring sleeve; 4. fixing rod; 5. hook-type limit block; 6. positioning block; 7. spring telescopic rod; 8. pressure rod; 9. positioning block; 10. shell one; 11. baffle; 12. water interface one; 13. water interface two; 14. water guide ring; 15. water guide pipe one; 16. shell two; 17. ventilation ring; 18. ventilation interface one; 19. ventilation interface two; 20. air guide pipe; 21. fixing plate; 22. sponge ring; 23. box; 24. water storage tank; 25. water guide pipe two; 26. pressure pump; 27. industrial chiller; 28. fan; 29. pipe extrusion equipment. DETAILED DESCRIPTION
[0025] Please refer to Figures 1 to 6 ,in, Figure 1 This is a schematic diagram of the three-dimensional structure of the PE pipe processing extrusion cooling device which is easy to maintain according to the utility model; Figure 2 This is a schematic diagram of the quick-disassembly structure of the PE pipe processing extrusion cooling device which is easy to maintain according to the utility model; Figure 3 for Figure 2 A schematic diagram of the structure of part A in the middle; Figure 4 This is a schematic diagram of the cooling part structure of the PE pipe processing extrusion cooling device which is easy to maintain according to the utility model; Figure 5 This is a schematic structural diagram of the drying part of the PE pipe processing extrusion cooling device which is easy to maintain according to the utility model; Figure 6The schematic diagram of the conveying part structure of the PE pipe processing extrusion cooling device which is easy to maintain of the utility model. The PE pipe processing extrusion cooling device which is easy to maintain comprises: a main board 1, a plurality of mounting grooves are provided on the top of the main board 1, a first quick-release structure and a second quick-release structure are respectively provided in the plurality of mounting grooves, the first quick-release structure and the second quick-release structure have the same structure and different number of components, the first quick-release structure comprises a plurality of fixed blocks 2 fixedly installed in the corresponding mounting grooves, a plurality of spring sleeves 3 are respectively fixedly installed on one side of the plurality of fixed blocks 2, a fixed rod 4 is fixedly installed on the other end of the plurality of spring sleeves 3, a plurality of hook-type limit blocks 5 are fixedly installed on the fixed rod 4, a plurality of sliding holes are provided at the bottom of the mounting grooves, a plurality of positioning blocks 6 are respectively slidably installed in the plurality of sliding holes, a plurality of spring telescopic rods 7 are respectively fixedly installed on the inner walls of the bottoms of the plurality of sliding holes, the output ends of the plurality of spring telescopic rods 7 are respectively fixedly connected with the corresponding positioning blocks 6, a plurality of pressure rods 8 are respectively fixedly installed on the plurality of positioning blocks 6, and a plurality of positioning blocks 9 are fixedly installed on the top of the main board 1.
[0026] Through the cooperation between the first quick-release structure and the second quick-release structure, the cooling component and the drying component can be quickly disassembled and installed, which facilitates maintenance of the equipment.
[0027] A shell 10 is fixedly installed on the top of the main board 1, a baffle 11 is fixedly installed on one side of the shell 10, a mounting hole is provided at the bottom of the baffle 11, a water interface 12 is fixedly installed in the mounting hole, a water interface 2 13 is fixedly installed on the top of the main board 1, a through hole 1 is provided at the bottom of the shell 10, the through hole 1 and the water interface 12 are both adapted to the water interface 2 13, a plurality of water guide rings 14 are fixedly installed in the shell 10, a plurality of atomizing nozzles are respectively fixedly installed on the inner walls of the plurality of water guide rings 14, a water guide pipe 15 is fixedly installed in the shell 10, a water inlet of the water guide pipe 15 extends into the water interface 12, a plurality of water outlets of the water guide pipe 15 are respectively connected to a plurality of water guide rings 14, a plurality of limiting holes 1 are provided on both sides of the shell 10, and the plurality of limiting holes 1 are respectively adapted to a plurality of hook-type limiting blocks 5.
[0028] Through the cooperation between the water guide ring 14 and the atomizing nozzle, the atomized water mist is used to fill the space to cool the pipeline, thereby ensuring a uniform cooling effect and improving the cooling effect.
[0029] A shell 2 16 is fixedly installed on the top of the main board 1, and a ventilation ring 17 is fixedly installed in the shell 2 16. The inner wall of the ventilation ring 17 is provided with a plurality of flat air nozzles. A through hole 2 is provided at the bottom of the shell 2 16, and a ventilation interface 18 is fixedly installed in the through hole 2. A ventilation interface 2 19 is fixedly installed on the top of the main board 1, and the ventilation interface 2 19 is adapted to the ventilation interface 18. An air duct 20 is fixedly installed in the shell 2 16, one end of the air duct 20 extends into the ventilation interface 18, and the other end of the air duct 20 is connected to the ventilation ring 17. Multiple limiting holes 2 are provided on both sides of the shell 2 16, and the multiple limiting holes 2 are respectively adapted to multiple hook-type limiting blocks 5. A fixing plate 21 is fixedly installed on the main board 1, and the fixing plate 21 is adapted to multiple positioning blocks 9. A through hole 3 is provided on the fixing plate 21, and a sponge ring 22 is provided in the through hole 3.
[0030] Through the cooperation between the flat air nozzle and the sponge ring 22, the residual moisture on the cooled pipe can be blown away and dried to avoid affecting the product quality.
[0031] A box body 23 is fixedly installed at the bottom of the main board 1, a water tank 24 is fixedly installed in the box body 23, a water collecting tank is opened on the inner wall of the bottom of the shell 10, a water guide pipe 25 is fixedly installed at the bottom of the water collecting tank, the other end of the water guide pipe 25 extends into the water tank 24, a booster pump 26 and an industrial water chiller 27 are fixedly installed in the box body 23, the water inlet pipe of the booster pump 26 is connected to the water tank 24, the water outlet pipe of the booster pump 26 is connected to the water inlet of the industrial water chiller 27, and the water outlet pipe of the industrial water chiller 27 extends to the outside of the box body 23 and is connected to the water connection interface 2 13;
[0032] A fan 28 is fixedly installed in the box body 23, the air inlet of the fan 28 extends to the outside of the box body 23, and the air outlet of the fan 28 extends to the outside of the box body 23 and is connected to the ventilation interface 19;
[0033] A pipe extrusion device 29 is provided on one side of the main board 1 .
[0034] The working principle of the PE pipe processing extrusion cooling device which is easy to maintain provided by the utility model is as follows:
[0035] The first step: first align the device, then the PE pipe extruded by the pipe extrusion device 29 enters the shell 10, and at the same time the water in the water tank 24 is pumped out by the pressure pump 26, and after being cooled by the industrial chiller 27, it is transported to multiple water guide rings 14 through the cooperation of the water interface 12, the water interface 2 13 and the water guide pipe 15, and is sprayed out by multiple atomizing nozzles and fills the internal space of the shell 10, thereby cooling the pipe. The used water mist condenses and flows into the water collection tank, and returns to the water tank 24 through the water guide pipe 25 to be reused. When the pipe enters the second shell 16 after cooling through the shell 10, the fan 28 draws external air and delivers it to the ventilation ring 17 through the ventilation interface 18, the ventilation interface 2 19 and the air guide 20, and sprays it through the flat air nozzle to dry the moisture on the surface of the pipe. When the dried pipe passes through the shell 2 16 and then passes through the through hole 3, the sponge ring 22 in the through hole 3 wipes the pipe for the second time. Sealing rings are provided between the water interface 12 and the water interface 2 13, and between the ventilation interface 18 and the ventilation interface 2 19 to ensure the sealing effect of the connection;
[0036] The second step: when the equipment needs to be maintained, it is only necessary to pull the multiple hook-shaped limit blocks 5 corresponding to the part that needs maintenance to both sides, and the part that needs maintenance can be removed for maintenance. After the part that needs maintenance is removed, under the action of the multiple spring telescopic rods 7, the multiple blocking blocks 6 pop out to block the multiple hook-shaped limit blocks 5 to prevent them from retracting. After the maintenance is completed, it is only necessary to realign the maintenance part to the position and press it back. The multiple pressure rods 8 are pressed and sink, driving the multiple blocking blocks 6 to shrink, and the multiple hook-shaped limit blocks 5 lose their restrictions and retract again, and the replaced parts are locked again.
[0037] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;
[0038] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.
[0039] Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations or direct or indirect applications may be made to these embodiments without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the attached claims and their equivalents, which are equally included in the scope of patent protection of the present invention.
Claims
1. A PE pipe processing extrusion cooling device that is easy to maintain, characterized in that: include: A main board, a plurality of mounting grooves are provided on the top of the main board, a first quick-release structure and a second quick-release structure are respectively provided in the plurality of mounting grooves, the first quick-release structure and the second quick-release structure have the same structure but different numbers of components, the first quick-release structure comprises a plurality of fixing blocks fixedly installed in the corresponding mounting grooves, a plurality of spring sleeves are respectively fixedly installed on one side of the plurality of fixing blocks, a fixing rod is fixedly installed on the other end of the plurality of spring sleeves, a plurality of hook-type limit blocks are fixedly installed on the fixing rod, a plurality of sliding holes are provided at the bottom of the mounting groove, a plurality of positioning blocks are respectively slidably installed in the plurality of sliding holes, a plurality of spring telescopic rods are respectively fixedly installed on the inner walls of the bottoms of the plurality of sliding holes, the output ends of the plurality of spring telescopic rods are respectively fixedly connected to the corresponding positioning blocks, a plurality of pressure rods are respectively fixedly installed on the plurality of positioning blocks, and a plurality of positioning blocks are fixedly installed on the top of the main board.
2. The easy-to-maintain PE pipe processing extrusion cooling device according to claim 1 is characterized in that: A shell 1 is fixedly installed on the top of the main board, a baffle is fixedly installed on one side of the shell 1, a mounting hole is provided at the bottom of the baffle, a water interface 1 is fixedly installed in the mounting hole, a water interface 2 is fixedly installed on the top of the main board, a through hole 1 is provided at the bottom of the shell 1, the through hole 1 and the water interface 1 are both adapted to the water interface 2, a plurality of water guide rings are fixedly installed in the shell 1, a plurality of atomizing nozzles are respectively fixedly installed on the inner walls of the plurality of water guide rings, a water guide pipe 1 is fixedly installed in the shell 1, a water inlet of the water guide pipe 1 extends into the water interface 1, a plurality of water outlets of the water guide pipe 1 are respectively communicated with a plurality of water guide rings, a plurality of limiting holes 1 are provided on both sides of the shell 1, and the plurality of limiting holes 1 are respectively adapted to a plurality of hook-type limiting blocks.
3. The easy-to-maintain PE pipe processing extrusion cooling device according to claim 1 is characterized in that: A shell body 2 is fixedly installed on the top of the main board, a ventilation ring is fixedly installed in the shell body 2, and a plurality of flat air nozzles are provided on the inner wall of the ventilation ring; a through hole 2 is provided at the bottom of the shell body 2, and a ventilation interface 1 is fixedly installed in the through hole 2; a ventilation interface 2 is fixedly installed on the top of the main board, and the ventilation interface 2 is adapted to the ventilation interface 1; an air guide tube is fixedly installed in the shell body 2, one end of the air guide tube extends into the ventilation interface 1, and the other end of the air guide tube is connected to the ventilation ring; a plurality of limiting holes 2 are provided on both sides of the shell body 2, and the plurality of limiting holes 2 are respectively adapted to a plurality of hook-type limiting blocks; a fixing plate is fixedly installed on the main board, and the fixing plate is adapted to a plurality of positioning blocks; a through hole 3 is provided on the fixing plate, and a sponge ring is provided in the through hole 3.
4. The easy-to-maintain PE pipe processing extrusion cooling device according to claim 2 is characterized in that: A box body is fixedly installed at the bottom of the main board, a water storage tank is fixedly installed in the box body, a water collecting trough is opened on the bottom inner wall of the shell body one, a water guide pipe 2 is fixedly installed at the bottom of the water collecting trough, the other end of the water guide pipe 2 extends into the water storage tank, a booster pump and an industrial water chiller are fixedly installed in the box body, the water inlet pipe of the booster pump is connected to the water storage tank, the water outlet pipe of the booster pump is connected to the water inlet of the industrial water chiller, and the water outlet pipe of the industrial water chiller extends outside the box body and is connected to water connection interface 2.
5. The easy-to-maintain PE pipe processing extrusion cooling device according to claim 4 is characterized in that: A fan is fixedly installed in the box body, an air inlet of the fan extends out of the box body, and an air outlet of the fan extends out of the box body and is communicated with the second ventilation interface.
6. The easy-to-maintain PE pipe processing extrusion cooling device according to claim 4 is characterized in that: A pipeline extrusion device is provided on one side of the main board.
Citation Information
Patent Citations
PE pipeline processing extrusion cooling device convenient to maintain
CN217916646U