A high-strength packaging film rib forming device
By designing a high-strength packaging film rib molding device, the wire conveying head, wire pressing mechanism and hot pressing mechanism are used to achieve uniform arrangement of wires on the film, the problems of high labor intensity and low efficiency caused by manual control in the prior art are solved, and efficient and stable packaging film molding is achieved.
Patent Information
- Application Number
- CN202420549755.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-20
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-03-20
AI Technical Summary
During the rib molding process, existing packaging film forming devices rely on manual control position adjustment, resulting in high labor intensity, low work efficiency and small application scope.
A high-strength packaging film rib molding device is designed to convey wires using the wire conveying head, press and cut the wire pressing mechanism, mold it in combination with the hot pressing mechanism, and adjust the conveying speed through the control mechanism to achieve uniform arrangement of wires on the film.
It reduces the intensity of labor, improves production efficiency, has a wide range of application, and ensures the stability of the quality of the packaging film.
Smart Images

Figure CN222742183U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of packaging film forming technology, in particular to a high-strength packaging film rib forming device. Background Art
[0002] At present, packaging film is mainly made of several different resins mixed and extruded, with puncture resistance, super strength and high performance. It is used to wrap the goods stacked on the pallet to make the packaging more stable and neat, and has a stronger waterproof effect. It is widely used in foreign trade export, papermaking, hardware, plastic chemicals, building materials, food and medicine industries; the traditional packaging film has poor structural strength. When packaging sharp hardware, the sharp part of the hardware can easily pierce the packaging film, causing the hardware product packaging to be damaged and dangerous, resulting in the sharp part protruding outside the packaging and The sharp hardware may be damaged by contact with other objects, which is not conducive to the packaging and use of sharp hardware. Later, a packaging film with good strength appeared on the market. Ribs were arranged inside the packaging film to improve the structural strength of the packaging film, thereby avoiding the sharp part piercing the packaging film when the packaging film is wrapped around the sharp hardware, thereby ensuring the packaging effect of the hardware. However, the structural design of the existing packaging film forming device is poor, and the position adjustment of the ribs and the packaging film during the forming operation is mostly completed by manual control, which not only has high labor intensity, low work efficiency, but also has a small scope of application.
[0003] Therefore, it is necessary to study a new technical solution to solve the above problems. Utility Model Content
[0004] In view of this, the utility model aims to solve the deficiencies in the prior art, and its main purpose is to provide a high-strength packaging film rib forming device, which utilizes a plurality of wire conveying heads to convey the wires and uses a wire pressing mechanism to press the wires onto the lower film material and then cuts them off with a cutting device, and then transfers them to a hot pressing mechanism to hot-press the film materials and wires on both sides into shape, cooperates with a control mechanism to control the conveying speed of the conveying roller group, the wire conveying heads, and the film feeding mechanism, so as to achieve uniform arrangement of the wires on the packaging film, reduce manual labor intensity, improve product production efficiency, and has a wide range of applications.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A high-strength packaging film rib forming device, comprising a frame, a film feeding mechanism, a hot pressing mechanism, a wire conveying mechanism, a wire pressing mechanism and a control mechanism; wherein: the frame is provided with a conveying roller group, the film feeding mechanism comprises an upper base film conveying device and a lower base film conveying device, the upper base film conveying device and the lower base film conveying device are arranged at the left end of the frame in an upper and lower spacing manner; the wire conveying mechanism is arranged on one side of the frame and is located beside the film feeding mechanism, the wire conveying mechanism has a plurality of wire conveying heads arranged in sequence on the left and right, and the frame is provided with a useful The invention relates to a cutting device for cutting the wire material, wherein the cutting device is arranged on one side of the wire feeding head; the hot pressing mechanism is arranged at the middle section of the frame to hot-press the film material of the upper base film conveying device and the film material of the lower base film conveying device to connect the wire material; the wire pressing mechanism is used to press the wire material onto the film material, and the wire pressing mechanism is arranged at the left section of the frame corresponding to the wire feeding mechanism and is located on the upper side of the wire feeding mechanism; the control mechanism is respectively connected to the upper base film conveying device, the lower base film conveying device, the wire feeding head, the cutting device, the hot pressing mechanism and the wire pressing mechanism.
[0007] As a preferred solution, the wire conveying mechanism is arranged on the front side of the left section of the frame, and the wire pressing mechanism is arranged on the rear side of the wire conveying mechanism. The wire pressing mechanism includes a mounting frame, a pressing plate and a lifting device. The lifting device is driven and connected to the pressing plate and is arranged on the mounting frame. The pressing plate is located above the conveying roller group.
[0008] As a preferred solution, the mounting frame is provided with a sensing unit for detecting whether the wire is in place, and the sensing unit is arranged on the mounting frame in a front-to-back spacing corresponding to a plurality of wire transmission heads, and the plurality of sensing units are respectively connected to the control mechanism.
[0009] As a preferred solution, the sensing unit is a photoelectric sensor.
[0010] As a preferred solution, a preheating device for preheating the film material and the wire material is also provided, and the preheating device is arranged at the left section of the frame and is located beside the hot pressing mechanism.
[0011] As a preferred solution, the preheating device is an infrared heating lamp.
[0012] As a preferred solution, a product winding mechanism for winding the finished product is provided at the right end of the frame.
[0013] As a preferred solution, the frame is also provided with a monitoring device for monitoring product quality, the monitoring device is arranged at an upper position of the right section of the frame, the monitoring device is connected to a control mechanism, and a display panel is arranged on the control mechanism.
[0014] Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical scheme that it mainly uses the design of various components, uses a number of wire conveying heads to convey the wires, uses a wire pressing mechanism to press the wires on the lower film material, and then cuts them off with a cutting device, and then transfers them to a hot pressing mechanism to hot-press the film materials on both sides and the wires into shape, cooperates with a control mechanism to control the conveying speed of the conveying roller group, the wire conveying head, and the film feeding mechanism, so as to achieve uniform arrangement of the wires on the packaging film, ensure the stable quality of the packaging film, and have an ingenious and reasonable structural design, reduce the labor intensity, improve the production efficiency of the product, and have a wide range of applications.
[0015] Secondly, the setting of the sensing unit detects that the wire is delivered to the right place and then feeds back to the control mechanism to make the wire feeding head stop the wire feeding operation, the holding mechanism fixes the wire, and then the cutting device cuts the wire, ensuring the consistency of the length of adjacent wires on the packaging film, and good usability;
[0016] In addition, the setting of the preheating device allows the wire material and the film materials on the upper and lower sides to be connected together after preheating, and then the preheated and connected wire material and film material are sent to the hot pressing mechanism for hot pressing molding operation, thereby improving the stability and consistency of product quality.
[0017] In order to more clearly illustrate the structural features and functions of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of an embodiment of the utility model;
[0019] Figure 2 It is a structural schematic diagram of a line transmission mechanism, a positioning plate and a sensing unit in an embodiment of the utility model.
[0020] Description of the accompanying drawings:
[0021] 10. Frame 111, upper base film conveying device
[0022] 112. Lower base film conveying device 12. Hot pressing mechanism
[0023] 13. Wire transmission mechanism 131. Wire transmission head
[0024] 14. Wire pressing mechanism 141. Mounting frame
[0025] 142. Pressing plate 143. Lifting device
[0026] 15. Control mechanism 151. Display panel
[0027] 16. Conveyor roller set 17. Induction unit
[0028] 18. Preheating device 19. Product winding mechanism
[0029] 20. Monitoring device 201. Camera
[0030] 21. Cutting device. DETAILED DESCRIPTION
[0031] Please refer to Figure 1 to Figure 2 As shown, it shows the specific structure of an embodiment of the utility model.
[0032] A high-strength packaging film rib forming device comprises a frame 10, a film feeding mechanism, a hot pressing mechanism 12, a wire conveying mechanism 13, a wire pressing mechanism 14 and a control mechanism 15; wherein:
[0033] The frame 10 is provided with a conveying roller group 16, and the film conveying mechanism includes an upper base film conveying device 111 and a lower base film conveying device 112, and the upper base film conveying device 111 and the lower base film conveying device 112 are arranged at the left end of the frame 10 in an upper and lower spacing manner;
[0034] The wire feeding mechanism 13 is arranged on one side of the frame 10 and is located beside the film feeding mechanism. The wire feeding mechanism 13 has a plurality of wire feeding heads 131 arranged in sequence on the left and right. The frame 10 is provided with a cutting device 21 for cutting the wire material. The cutting device 21 is arranged on one side of the wire feeding head 131.
[0035] The heat pressing mechanism 12 is disposed at the middle section of the frame 10 to heat press the film material of the upper base film conveying device and the film material of the lower base film conveying device to connect with the wire material;
[0036] The wire pressing mechanism 14 is used to press the wire material onto the film material. The wire pressing mechanism 14 is arranged at the left section of the frame 10 corresponding to the wire feeding mechanism and is located on the upper side of the wire feeding mechanism 13. Here, the wire feeding mechanism 13 is arranged at the front side of the left section of the frame 10, and the wire pressing mechanism 14 is arranged at the rear side of the wire feeding mechanism 13. The wire pressing mechanism 14 includes a mounting frame 141, a pressing plate 142 and a lifting device 143. The lifting device 143 is driven and connected to the pressing plate 142 and is arranged on the mounting frame 141. The pressing plate 142 is located above the conveying roller group 16.
[0037] The control mechanism 15 is respectively connected to the upper base film conveying device 111, the lower base film conveying device 112, the wire conveying head 131, the cutting device 21, the hot pressing mechanism 12, and the lifting device 143;
[0038] Specifically, the upper base film conveying device and the lower base film conveying device respectively convey the film material to the conveying roller group, a plurality of wire feeding heads convey the wire material horizontally, and the lifting device of the pressing mechanism controls the pressing plate to move downward to pre-press and position the wire material with the film material of the lower base film conveying device, and then the wire material is cut by the cutting device. After the wire material is cut, the lifting device controls the pressing plate to move up and reset, and the wire material contacts the film material conveyed by the lower base film conveying device and moves with the film material under the control of the conveying roller group, and then enters the hot pressing mechanism to perform hot pressing molding of the film material and the wire material; in this way, the wire material is conveyed by a plurality of wire feeding heads and the wire material is pressed and held on the lower side film material by the wire pressing mechanism and then cut by the cutting device, and then transferred to the hot pressing mechanism to perform hot pressing molding of the film materials and the wire material on both sides, and the conveying speed of the conveying roller group, the wire feeding head and the film feeding mechanism is controlled by the control mechanism to realize uniform arrangement of the wire material on the packaging film, thereby ensuring the stable quality of the packaging film, the ingenious and reasonable structural design, reducing the labor intensity, improving the production efficiency of the product, and having a wide range of applications.
[0039] In addition, the mounting frame 141 is provided with a sensing unit 17 for detecting the presence of the wires. The sensing units 17 are arranged on the mounting frame 141 in a front-to-rear spacing pattern corresponding to a number of wire feeding heads. The several sensing units 17 are respectively connected to the control mechanism 15. Preferably, the sensing units 17 are photoelectric sensors. In this way, the sensing units are arranged to detect that the wires are in place and then provide feedback to the control mechanism so that the wire feeding heads stop the wire feeding operation, the holding mechanism fixes the wires, and the cutting device cuts the wires, thereby ensuring that the lengths of adjacent wires on the packaging film are consistent and the usability is good.
[0040] A preheating device 18 for preheating the film material and the wire material is also provided. The preheating device 18 is provided at the left section of the frame 10 and is located beside the hot pressing mechanism 12. The preheating device 18 is an infrared heating lamp. In this way, the wire material and the film materials on the upper and lower sides are preheated and connected together, and then the preheated and connected wire material and film material are sent to the hot pressing mechanism for hot pressing molding operation, thereby improving the stability and consistency of product quality.
[0041] In addition, a product winding mechanism 19 for winding the finished product is provided at the right end of the frame 10, and a monitoring device 20 for monitoring product quality is also provided on the frame 10, and the monitoring device 20 has a camera 201, and the camera 201 is arranged at the upper position of the right section of the frame 10, and the camera 201 is connected to the control mechanism 15, and the control mechanism 15 is provided with a display panel 151, so that the user can view the quality of the product after hot pressing forming on the display panel, which is beneficial for the user to adjust the use of each mechanism according to the needs later to meet the packaging film forming use in different situations.
[0042] The design focus of the utility model is that it mainly uses the design of various components to use a number of wire conveying heads to convey the wires, and use a wire pressing mechanism to press the wires onto the lower film material, and then use a cutting device to cut them off, and then transfer them to the hot pressing mechanism to hot press the film materials on both sides and the wires into shape, and cooperate with the control mechanism to control the conveying speed of the conveying roller group, the wire conveying head, and the film feeding mechanism to achieve uniform arrangement of the wires on the packaging film, ensuring the stable quality of the packaging film, and the structural design is ingenious and reasonable, reducing the labor intensity, improving the production efficiency of the product, and having a wide range of applications;
[0043] Secondly, the setting of the sensing unit detects that the wire is delivered to the right place and then feeds back to the control mechanism to make the wire feeding head stop the wire feeding operation, the holding mechanism fixes the wire, and then the cutting device cuts the wire, ensuring the consistency of the length of adjacent wires on the packaging film, and good usability;
[0044] In addition, the setting of the preheating device allows the wire material and the film materials on the upper and lower sides to be connected together after preheating, and then the preheated and connected wire material and film material are sent to the hot pressing mechanism for hot pressing molding operation, thereby improving the stability and consistency of product quality.
[0045] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any slight modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A high-strength packaging film rib forming device, characterized in that: The invention comprises a frame, a film feeding mechanism, a hot pressing mechanism, a wire conveying mechanism, a wire pressing mechanism and a control mechanism; wherein: a conveying roller group is arranged on the frame, the film feeding mechanism comprises an upper base film conveying device and a lower base film conveying device, and the upper base film conveying device and the lower base film conveying device are arranged at the left end of the frame in an upper and lower spacing manner; the wire conveying mechanism is arranged on one side of the frame and is located beside the film feeding mechanism, the wire conveying mechanism has a plurality of wire conveying heads arranged in sequence on the left and right, and a cutting device for cutting the wire is arranged on the frame The device comprises a cutting device located between a wire feeding head and a conveying roller group; the hot pressing mechanism is arranged at the middle section of the frame to hot-press the film material of the upper base film conveying device and the film material of the lower base film conveying device to connect the wire material; the wire pressing mechanism is used to press the wire material onto the film material, and the wire pressing mechanism is arranged at the left section of the frame corresponding to the wire feeding mechanism and is located on the upper side of the wire feeding mechanism; the control mechanism is respectively connected to the upper base film conveying device, the lower base film conveying device, the wire feeding head, the cutting device, the hot pressing mechanism and the wire pressing mechanism.
2. A high-strength packaging film rib forming device according to claim 1, characterized in that: The wire conveying mechanism is arranged at the front side of the left section of the frame, and the wire pressing mechanism is arranged at the rear side of the wire conveying mechanism. The wire pressing mechanism includes a mounting frame, a pressing plate and a lifting device. The lifting device is driven and connected to the pressing plate and is arranged on the mounting frame. The pressing plate is located above the conveying roller group.
3. A high-strength packaging film rib forming device according to claim 2, characterized in that: The mounting frame is provided with a sensing unit for detecting the presence of the wires. The sensing units are arranged on the mounting frame in a front-to-back spacing manner corresponding to a plurality of wire transmission heads. The plurality of sensing units are respectively connected to the control mechanism.
4. A high-strength packaging film rib forming device according to claim 3, characterized in that: The sensing unit is a photoelectric sensor.
5. The high-strength packaging film rib forming device according to claim 1, characterized in that: A preheating device for preheating the film material and the wire material is also provided, and the preheating device is arranged at the left section of the frame and is located beside the hot pressing mechanism.
6. A high-strength packaging film rib forming device according to claim 5, characterized in that: The preheating device is an infrared heating lamp.
7. A high-strength packaging film rib forming device according to claim 1, characterized in that: The right end of the frame is provided with a product winding mechanism for winding the finished product.
8. The high-strength packaging film rib forming device according to claim 1, characterized in that: The frame is also provided with a monitoring device for monitoring product quality. The monitoring device is arranged above the right section of the frame. The monitoring device is connected to a control mechanism, and a display panel is arranged on the control mechanism.