A carbon fiber harness disordering device
By designing a disordered carbon fiber harness device, the centrifugal force of the rotating disk is used to uniformly distribute the carbon fiber bundles on the cutting board, solving the problems of uneven distribution of carbon fiber bundles and low manual intervention efficiency in the prior art, and achieving efficient and automated disordered distribution effect.
Patent Information
- Application Number
- CN202421526300.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-29
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-29
AI Technical Summary
In the prior art, when making mesh tires, the uniform distribution of carbon fiber bundles is difficult to achieve, and requires manual intervention, which is inefficient and labor-intensive, resulting in personnel fatigue.
A carbon fiber wire harness disordered device is designed, including a frame, a cutting board, a bulk material part and a feeding part arranged at the input end of the conveyor belt. A rotating disk is provided in the bulk material part. Through the centrifugal force of the rotating disk, the carbon fiber bundle is flew out and evenly distributed on the cutting board, and then conveyed to the conveyor belt through the cutting board.
By controlling the rotation speed of the rotating disc, diversified distribution of carbon fiber bundles can be achieved, disordered effect can be improved, manual intervention can be reduced, production efficiency can be improved, and labor intensity can be reduced.
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Figure CN222743420U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of disordering devices, and in particular to a carbon fiber harness disordering device. Background Art
[0002] In the process of making a mesh tire in the prior art, the carbon fiber bundles are evenly spread on a conveyor belt manually, and then the conveyor belt transports the carbon fiber bundles to a mesh forming device for processing into a mesh tire. However, manual spreading cannot make the carbon fiber bundles evenly distributed, and the personnel must perform the spreading action throughout the entire process, which is extremely inefficient, and repeated labor for too long can easily cause fatigue to the personnel. Therefore, the subsequent improvement is to add a multi-stage toothed guide roller to the conveyor belt to disperse the carbon fiber bundles. However, since the position of the toothed guide roller is relatively fixed and the randomness is poor, the dispersion effect on the clumped carbon fiber bundles is not obvious, and manual intervention is still required for dispersion, which is relatively inconvenient. Utility Model Content
[0003] In order to facilitate the random distribution of carbon fiber bundles, the present application provides a carbon fiber bundle randomization device.
[0004] The present application provides a carbon fiber bundle disordering device using the following technical solution:
[0005] A carbon fiber harness disordering device comprises a frame arranged at the input end of a conveyor belt, a blanking plate arranged on the frame, a bulk material portion arranged at the upper end of the blanking plate, and a feeding portion arranged above the bulk material portion, wherein the bulk material portion comprises a bin body and a rotating disk arranged in the bin body, wherein two rotating disks are arranged and distributed on the bin body along the length direction of the bin body, wherein a mounting plate for mounting the rotating disk is arranged in the bin body, wherein a first rotating rod is coaxially arranged on the rotating disk, and wherein the first rotating rod is rotatably connected to the mounting plate.
[0006] By adopting the above technical solution, when unloading, the carbon fiber bundles are sent to the bin body through the feeding part, and then fall on the rotating disk. When the rotating disk rotates, the carbon fiber bundles will fly out under the action of centrifugal force and fall on the unloading plate, and then unloaded to the conveyor belt through the unloading plate. By controlling the rotation speed of the rotating disk, the carbon fiber bundles can fly out at different speeds, thereby improving the disorder effect.
[0007] Optionally, the axis direction of the first rotating rod is set at an acute angle to the vertical direction, and the upper ends of the two first rotating rods are inclined in a direction approaching each other.
[0008] By adopting the above technical solution, the rotating disk is tilted, so that the state of the carbon fiber bundle is diversified, thereby further improving the disordering effect.
[0009] Optionally, the rotating disks are arranged in a staggered manner with each other in height, and the sides of the rotating disks that are close to each other partially overlap.
[0010] By adopting the above technical solution, since the two rotating disks are circular in shape, there is an uncovered area between the two rotating disks, so that the two rotating disks have an overlapping area, thereby reducing the area of the uncovered area.
[0011] Optionally, the rotating disk is concavely arranged.
[0012] By adopting the above technical solution, the overlapping area of the middle rotating disks of the two rotating disks is reduced and increased at the same inclination angle, so that the two rotating disks will not interfere with each other.
[0013] Optionally, a spring is provided on the lower surface of the blanking plate, the blanking plate is connected to the frame through the spring, and the blanking plate is provided with a vibrator.
[0014] By adopting the above technical solution, the blanking plate is vibrated by a vibrator, so that the carbon fiber bundles on the blanking plate fall onto the conveyor belt.
[0015] Optionally, the blanking plate is arranged at an incline.
[0016] By adopting the above technical solution, the blanking plate is arranged at an angle, so that the carbon fiber bundles on the blanking plate can fall onto the conveyor belt more easily.
[0017] Optionally, a servo motor is provided on the mounting plate, and the servo motor is used to drive the first rotating rod to rotate.
[0018] By adopting the above technical solution, the scattering width and thickness of the carbon fiber bundle are adjusted by adjusting the speed of the servo motor, so as to adjust the width of the rear end web and the corresponding surface density.
[0019] Optionally, the mounting plate has a cavity, the first rotating rod is rotatably disposed in the cavity, the servo motor is rotatably disposed in the cavity, and the first rotating rod is provided with a belt located in the cavity and connected to an output shaft of the servo motor.
[0020] By adopting the above technical solution, after the servo motor rotates, the first rotating rod is driven to rotate through the belt, thereby driving the rotating disk to rotate.
[0021] In summary, the utility model has the following beneficial effects:
[0022] 1. When unloading, the carbon fiber bundles are sent into the bin through the feeding part, and then fall on the rotating disk. When the rotating disk rotates, the carbon fiber bundles will fly out under the action of centrifugal force and fall on the unloading plate, and unloaded to the conveyor belt through the unloading plate. By controlling the speed of the rotating disk, the carbon fiber bundles can fly out at different speeds, thereby improving the disorder effect;
[0023] 2. Since the two rotating disks are circular in shape, there is an uncovered area between the two rotating disks, so the two rotating disks have an overlapping area, thereby reducing the area of the uncovered area. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a structural schematic diagram of this embodiment;
[0025] Figure 2 yes Figure 1 The enlarged schematic diagram of point A in the middle;
[0026] Figure 3 Schematic diagram of the structure of the bulk material part in this embodiment;
[0027] Figure 4 Schematic diagram of the structure of the mounting plate in this embodiment.
[0028] In the figure, 1, frame; 2, unloading plate; 21, spring; 22, vibrator; 3, bulk material part; 31, bin body; 32, rotating disk; 321, first rotating rod; 33, mounting plate; 331, cavity; 34, servo motor; 35, belt; 4, feeding part. DETAILED DESCRIPTION
[0029] The following is combined with Figure 1-4 This application is described in further detail.
[0030] The present application embodiment discloses a carbon fiber bundle disordering device, referring to Figure 1 and Figure 2 , including a frame 1 arranged at the input end of the conveyor belt, a blanking plate 2 arranged on the frame 1, a bulking portion 3 arranged at the upper end of the blanking plate 2, and a feeding portion 4 arranged above the bulking portion 3. The lower end of the blanking plate 2 extends to the top of the conveyor belt, the bulking portion 3 is located above the blanking plate 2, and the carbon fiber bundles are transported into the bulking portion 3 through the feeding portion 4. The bulking portion 3 breaks up the carbon fiber bundles and transports them to the conveyor belt through the blanking plate 2.
[0031] Reference Figure 1 and Figure 2, a plurality of springs 21 are fixedly connected to the lower surface of the blanking plate 2. In this embodiment, the number of springs 21 is four, and the four springs 21 are distributed in a rectangular array. One end of the spring 21 is fixedly connected to the lower surface of the blanking plate 2, and the other end of the spring 21 is fixedly connected to the frame 1. The blanking plate 2 is fixedly connected to a vibrator 22, and the vibrator 22 vibrates the blanking plate 2, so that the carbon fiber bundles on the blanking plate 2 fall onto the conveyor belt.
[0032] Reference Figure 1 and Figure 2 The blanking plate 2 is arranged at an angle, so that the carbon fiber bundles on the blanking plate 2 can fall onto the conveyor belt more easily.
[0033] Reference Figure 3 The bulk material section 3 includes a bin body 31 and a rotating disk 32 disposed in the bin body 31. The bin body 31 is fixedly connected to the frame body 1 and is located above the unloading plate 2. The upper and lower ends of the bin body 31 are both open. Two rotating disks 32 are provided. Both rotating disks 32 are located in the bin body 31. The two rotating disks 32 are distributed along the length direction of the bin body 31. A mounting plate 33 for mounting the rotating disk 32 is fixedly connected in the bin body 31. The rotating disk 32 is coaxially fixedly connected with a first rotating rod 321. The first rotating rod 321 is rotatably connected to the mounting plate 33.
[0034] Reference Figure 3 and Figure 4 A servo motor 34 is fixedly connected to the mounting plate 33, and the servo motor 34 is used to drive the first rotating rod 321 to rotate. One end of the mounting plate 33 is inserted outside the warehouse body 31, and the servo motor 34 is fixedly connected to the end of the mounting plate 33 located outside the warehouse body 31. The mounting plate 33 has a cavity 331, and the first rotating rod 321 is rotatably inserted into the cavity 331. The output shaft of the servo motor 34 is rotatably inserted into the cavity 331. The first rotating rod 321 has one end located in the cavity 331 and the output shaft of the servo motor 34 are fixedly connected to pulleys, and a belt 35 is wound between the two pulleys.
[0035] Reference Figure 3 and Figure 4 The axis direction of the first rotating rod 321 is set at an acute angle with the vertical direction, and the upper ends of the two first rotating rods 321 are inclined in a direction approaching each other.
[0036] Reference Figure 3 and Figure 4The rotating disks 32 are arranged in a staggered manner, and the rotating disks 32 overlap on one side close to each other. Since the two rotating disks 32 are circular, there is an uncovered area between the two rotating disks 32, so that the two rotating disks 32 have an overlapping area, thereby reducing the area of the uncovered area. The rotating disks 32 are concavely arranged, so that the overlapping area of the rotating disks 32 in the middle part is reduced at the same inclination angle.
[0037] The implementation principle of a carbon fiber bundle disordering device in an embodiment of the present application is as follows: when unloading, the carbon fiber bundle is sent to the bin body 31 through the feeding part 4, and then falls on the rotating disk 32. When the rotating disk 32 rotates, the carbon fiber bundle will fly out under the action of centrifugal force and fall on the unloading plate 2, and then unloaded to the conveyor belt through the unloading plate 2. By controlling the rotation speed of the rotating disk 32, the carbon fiber bundle can fly out at different speeds, thereby improving the disordering effect.
[0038] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A carbon fiber bundle disordering device, characterized in that: It includes a frame arranged at the input end of the conveyor belt, a discharge plate arranged on the frame, a bulk material part arranged at the upper end of the discharge plate, and a feeding part arranged above the bulk material part. The bulk material part includes a warehouse body and a rotating disk arranged in the warehouse body. Two rotating disks are provided. The two rotating disks are distributed on the warehouse body along the length direction of the warehouse body. A mounting plate for mounting the rotating disk is provided in the warehouse body. The rotating disk is coaxially provided with a first rotating rod, and the first rotating rod is rotatably connected to the mounting plate.
2. The carbon fiber bundle disordering device according to claim 1, characterized in that: The axis direction of the first rotating rod is set at an acute angle with the vertical direction, and the upper ends of the two first rotating rods are inclined in a direction approaching each other.
3. The carbon fiber bundle disordering device according to claim 2, characterized in that: The rotating disks are arranged in a staggered manner with high and low positions, and the sides of the rotating disks that are close to each other partially overlap.
4. The carbon fiber bundle disordering device according to claim 3, characterized in that: The rotating disk is concavely arranged.
5. The carbon fiber bundle disordering device according to claim 1, characterized in that: The lower surface of the blanking plate is provided with a spring, the blanking plate is connected to the frame through the spring, and the blanking plate is provided with a vibrator.
6. The carbon fiber bundle disordering device according to claim 5, characterized in that: The blanking plate is arranged in an inclined manner.
7. The carbon fiber bundle disordering device according to claim 1, characterized in that: A servo motor is arranged on the mounting plate, and the servo motor is used for driving the first rotating rod to rotate.
8. The carbon fiber bundle disordering device according to claim 7, characterized in that: The mounting plate has a cavity therein, the first rotating rod is rotatably inserted into the cavity, the output shaft of the servo motor is rotatably inserted into the cavity, and the first rotating rod is provided with a belt located in the cavity and connected to the output shaft of the servo motor.