Waste collection device for denim fabric processing

By setting up an automatic material pushing mechanism in the collection box of the denim fabric processing equipment, the problem of material piled up due to excessive collection box is solved, and efficient collection of materials is achieved automatically and the operation efficiency is improved.

CN222743635UActive Publication Date: 2025-04-11ZHENGZHOU YUNDING FASHION CO LTD
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Patent Information

Application Number
CN202420977702.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-04-11
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

The existing waste collection device for denim fabric processing is large, which makes the materials easily full. The operator needs to frequently move them to avoid failure of discharge, which is inefficient.

Method used

An automatic pushing mechanism is set up inside the collection box, including pushing components and unloading components. Through the cooperation of the telescopic push rod and scraper, the materials are pushed to the free position of the collection box regularly to avoid piles.

Benefits of technology

The operator does not need to pay frequent attention to the material situation, and automatically pushes the material, which improves collection efficiency, makes the operation more convenient and efficient, and saves time and effort.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a waste collection device for processing denim fabrics, comprising a collection box, wherein an automatic material pushing mechanism is arranged inside the collection box, the automatic material pushing mechanism comprises a material pushing assembly and a material discharging assembly, the material pushing assembly comprises a pushing plate slidably arranged at the bottom of the collection box, the pushing plate is L-shaped, the horizontal part of the pushing plate is slidably arranged at the bottom of the collection box, and a telescopic pushing rod is arranged on the outer side of the vertical part of the pushing plate; the utility model can realize the timed pushing of the material under the collection bucket through the automatic material pushing mechanism arranged inside the collection box, and push it to the vacant position inside the collection box, so as to avoid the problem that the space of the collection box just below the discharge port is full of materials due to the large collection box, while there are still a lot of vacant positions around it, and there is no need for the operator to often pay attention to the material situation in the collection box to manually transfer the materials, so the operation is more convenient and efficient, time and labor are saved, and the efficiency of collecting materials in the collection box is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste collection, in particular to a waste collection device for processing denim fabrics. Background Art

[0002] Denim is a thicker yarn-dyed warp twill cotton cloth. The warp yarn is dark in color, usually indigo blue, and the weft yarn is light in color, usually light gray or scoured white yarn. It is also called indigo denim. When processing denim fabric, it is necessary to collect the waste generated during the processing of denim fabric.

[0003] However, the collection mechanism of the existing waste collection device for processing denim fabrics is only placed below the discharge port. Since the collection box is relatively large, the materials in the space of the collection box directly below the discharge port are easily filled up. At this time, the operator needs to use a lever or reach into the collection box to move the positions of the four sides of the collection box with the help of a lever or hand to avoid the accumulation of materials directly below the discharge hopper and cause discharge failure. This method requires the operator to often pay attention to the material situation in the collection box for timely processing, which is time-consuming, labor-intensive and inefficient. Utility Model Content

[0004] In view of this, the utility model provides a waste collection device for denim fabric processing, which can realize the regular pushing of materials under the collection bucket through the automatic pushing mechanism arranged inside the collection box, and push the materials to the vacant position inside the collection box, so as to avoid the problem that the space of the collection box directly below the discharge port is full of materials due to the large collection box, while there are still a lot of vacant positions around it. There is no need for the operator to pay attention to the material situation in the collection box frequently to manually transfer the materials. The operation is more convenient and efficient, saving time and effort, and greatly improving the efficiency of collecting materials in the collection box.

[0005] In order to solve the above technical problems, the utility model provides a waste collection device for processing denim fabrics, including a collection box located directly below the discharge port of the processing equipment, an automatic pushing mechanism is arranged inside the collection box, the automatic pushing mechanism includes a pushing assembly located directly below the discharge port of the processing equipment and a discharge assembly arranged on the front and rear sides of the inner wall of the collection box, the pushing assembly includes a push plate slidably arranged at the bottom of the collection box, the push plate is L-shaped, the horizontal part of the push plate is slidably arranged at the bottom of the collection box, a telescopic push rod is arranged on the outer side of the vertical part of the push plate, a through hole is opened on the outer side wall of the collection box, the output rod of the telescopic push rod is inserted in the through hole and the end is arranged on the outer side wall of the vertical part of the push plate, the discharge assembly includes hinge seats evenly arranged on the upper and lower side walls of the box body, there are 12 hinge seats in total, and every four are one The groups have the same spacing between each group, and each group of hinged seats includes two hinged seats located on the same vertical line. Each group of hinged seats is located on the same straight line and is parallel to the vertical part of the push plate. A scraper is provided between the two hinged seats on the same vertical line through a torsion spring hinge. The scraper is a plastic plate. The utility model can realize regular pushing of the material under the collecting bucket by an automatic pushing mechanism provided inside the collecting box, and push it to an idle position inside the collecting box, so as to avoid the problem that the space of the collecting box directly below the discharge port is full of materials due to the large collecting box, while there are still a lot of idle positions around it. There is no need for the operator to often pay attention to the material situation in the collecting box to manually transfer the materials. The operation is more convenient and efficient, saving time and effort, and greatly improving the efficiency of collecting materials in the collecting box.

[0006] The telescopic push rod is an electric telescopic rod or a hydraulic telescopic rod, and a fixing frame is arranged on the outer wall of the collection box. The fixing frame is U-shaped, and the two vertical parts of the fixing frame are welded and arranged on the outer wall of the collection box. The fixed end of the telescopic push rod is arranged on the inner wall of the horizontal part of the fixing frame. The utility model can push the push plate to push the material collected on the upper part of the horizontal part of the push plate when the output rod of the telescopic push rod is extended and retracted, and through the action of the scraper plate hinged by the torsion spring on the unloading assembly, when the output rod of the telescopic push rod is retracted, the scraper plate is pushed by the torque force of the torsion spring to automatically scrape off the material on the push plate, which is more convenient and labor-saving.

[0007] A material guide plate is hingedly provided on the upper part of the vertical part of the push plate through a torsion spring. The material guide plate is a plastic plate with a smooth inner wall. The material guide plate hingedly provided on the push plate through the torsion spring cooperates with the blocking and limiting functions of the discharge port. When the output rod of the telescopic push rod is extended to the material guide plate and contacts the discharge port, as the telescopic push rod continues to extend, the material guide plate will rotate clockwise to tilt under the action of the torsion spring. At this time, the material falling through the discharge port will slide to the edge of the collection box under the action of the inclined material guide plate, so that the material can be automatically pushed and collected without stopping the machine, which is more efficient and convenient.

[0008] In summary, compared with the prior art, the present application includes at least one of the following beneficial technical effects:

[0009] 1. The utility model can realize the timed pushing of the material under the collection bucket by the automatic pushing mechanism arranged inside the collection box, and push it to the vacant position inside the collection box, so as to avoid the problem that the material in the space of the collection box directly below the discharge port is full due to the large collection box, while there are still a lot of vacant positions around it. There is no need for the operator to pay attention to the material situation in the collection box frequently to manually transfer the material, which makes the operation more convenient and efficient, saves time and effort, and greatly improves the efficiency of collecting materials in the collection box.

[0010] 2. The utility model can push the push plate to push the material collected on the upper part of the horizontal part of the push plate by extending and retracting the output rod of the telescopic push rod, and through the action of the scraper hinged by the torsion spring on the unloading assembly, when the output rod of the telescopic push rod is retracted, the scraper is pushed by the torque force of the torsion spring to automatically scrape the material on the push plate, which is more convenient and labor-saving.

[0011] 3. Through the action of the guide plate hinged on the push plate by the torsion spring, and in conjunction with the blocking and limiting action of the discharge port, when the output rod of the telescopic push rod extends to the guide plate and contacts the discharge port, as the telescopic push rod continues to extend, the guide plate will rotate clockwise to tilt under the action of the torsion spring. At this time, the material falling through the discharge port will slide to the edge of the collection box under the action of the inclined guide plate, so that the material can be automatically pushed and collected without stopping the machine, which is more efficient and convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the structure of the waste collection device for denim fabric processing of the utility model;

[0013] Figure 2 This is an enlarged view of the structure at A of the utility model;

[0014] Figure 3 It is a top view of the waste collection device for denim fabric processing of the utility model;

[0015] Figure 4 This is an enlarged view of the structure at B of the utility model.

[0016] Explanation of reference numerals: 100, collecting box; 200, automatic pushing mechanism; 210, pushing assembly; 211, pushing plate; 212, telescopic push rod; 213, guide plate; 220, unloading assembly; 221, hinged seat; 222, scraper; 300, fixing frame. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the following will be combined with the appended drawings of the embodiment of the utility model. Figure 1-4 , the technical scheme of the embodiment of the utility model is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.

[0018] like Figure 1-4 As shown: This embodiment provides a waste collection device for processing denim fabrics, including a collection box 100 located directly below the discharge port of the processing equipment, an automatic pushing mechanism 200 is arranged inside the collection box 100, the automatic pushing mechanism 200 includes a pushing assembly 210 located directly below the discharge port of the processing equipment and a discharge assembly 220 arranged on the front and rear sides of the inner wall of the collection box 100, the pushing assembly 210 includes a push plate 211 slidably arranged at the bottom of the collection box 100, the push plate 211 is L-shaped, the horizontal part of the push plate 211 is slidably arranged at the bottom of the collection box 100, a telescopic push rod 212 is arranged on the outer side of the vertical part of the push plate 211, a through hole is opened on the outer side wall of the collection box 100, the output rod of the telescopic push rod 212 is inserted in the through hole and the end is arranged on the outer side wall of the vertical part of the push plate 211, the discharge assembly 220 includes hinge seats 221 evenly distributed on the upper and lower side walls of the box body, and the hinge seats 221 have a total of 12 , and every four form a group, the spacing between each group is the same, each group of hinged seats 221 includes two hinged seats 221 located on the same vertical line, each group of hinged seats 221 is located on the same straight line, and is parallel to the vertical portion of the push plate 211, and a scraper 222 is provided between the two hinged seats 221 on the same vertical line through a torsion spring hinge, and the scraper 222 is a plastic plate. The utility model can realize the timed pushing of the material under the collecting bucket by the automatic pushing mechanism 200 provided inside the collecting box 100, and push it to the vacant position inside the collecting box 100, so as to avoid the problem that the space of the collecting box 100 directly below the discharge port is full of materials due to the large collecting box 100, while there are still a lot of vacant positions around it, and there is no need for the operator to often pay attention to the material situation in the collecting box 100 to manually transfer the materials, so the operation is more convenient and efficient, saving time and effort, and greatly improving the efficiency of collecting materials in the collecting box 100.

[0019] According to one embodiment of the utility model, Figure 1 , Figure 3 and Figure 4As shown, the telescopic push rod 212 is an electric telescopic rod or a hydraulic telescopic rod, and a fixing frame 300 is arranged on the outer wall of the collection box 100. The fixing frame 300 is U-shaped, and the two vertical parts of the fixing frame 300 are welded and arranged on the outer wall of the collection box 100. The fixed end of the telescopic push rod 212 is arranged on the inner wall of the horizontal part of the fixing frame 300. The utility model can push the push plate 211 to push the material collected on the upper part of the horizontal part of the push plate 211 by the output rod of the telescopic push rod 212 being extended and retracted, and through the action of the scraper 222 hinged by the torsion spring on the unloading assembly 220, when the output rod of the telescopic push rod 212 is retracted, the scraper 222 is pushed by the torque force of the torsion spring to automatically scrape off the material on the push plate 211, which is more convenient and labor-saving.

[0020] According to another embodiment of the present invention, Figure 1 and Figure 2 As shown, the upper part of the vertical part of the push plate 211 is hinged with a guide plate 213 through a torsion spring. The guide plate 213 is a plastic plate with a smooth inner wall. The guide plate 213 hinged on the push plate 211 through the torsion spring, cooperates with the blocking and limiting function of the discharge port, when the output rod of the telescopic push rod 212 is extended to the guide plate 213 and contacts the discharge port, as the telescopic push rod 212 continues to extend, the guide plate 213 will rotate clockwise to tilt under the action of the torsion spring. At this time, the material falling through the discharge port will slide to the edge of the collection box 100 under the action of the inclined guide plate 213, so that the material can be automatically pushed and collected without stopping, which is more efficient and convenient.

[0021] The use of the utility model:

[0022] First of all, it should be made clear that the collection device involved in the utility model is mainly used for the automatic collection of materials. The utility model takes the automatic collection of waste materials in the process of denim fabric processing as an example to explain its use method in detail. The following takes two real-time methods as examples to explain its use method in detail.

[0023] One is: when it is necessary to collect the waste of denim fabric, the output rod of the telescopic push rod 212 is started to extend to drive the push plate 211 and the guide plate 213 on the push plate 211 to move close to the waste discharge port of the processing equipment, until the guide plate 213 is tilted to a suitable angle under the joint action of the torsion spring and the limit of the discharge port, until the end where the guide plate 213 is hinged to the vertical part of the push plate 211 is located at the position of the scraper 222 on the far left of the collection box 100, and then the processing equipment can be started to process the denim fabric, and the processed waste The waste will directly fall into the leftmost side of the collection box 100 through the discharge port and the guiding action of the guide plate. After a certain amount of waste is collected, the output rod of the telescopic push rod 212 is started to retract to the position where the guide plate 213 is pulled to the second scraper 222. At this time, the scraper 222 hingedly arranged by the torsion spring will automatically scrape the material moving slightly leftward with the push plate 211 under the action of the torque force of the torsion spring, and then the output rod of the telescopic push rod 212 is retracted in the same way until the end. In this process, the material will be accumulated from left to right until the collection box 100 is full of waste.

[0024] Secondly, the side of the collecting box 100 close to the telescopic push rod 212 is placed just below the discharge port of the processing equipment. At this time, the horizontal part of the push plate 211 is just below the discharge port, and the guide plate 213 is located outside the discharge port. Then the processing equipment is started to process the denim fabric, and the processed waste will fall through the discharge port to the push plate 211 to be collected. After a certain amount of waste is collected, the output rod of the telescopic push rod 212 is started to extend to push the vertical part of the push plate 211 to the inner side of the first scraper 222, and then the output rod of the telescopic push rod 212 is started to retract to the initial state. At this time, the scraper 222 will automatically scrape the material under the action of the torque force of the torsion spring. After the same collection time, the output rod of the telescopic push rod 212 is continued to be started to extend to push the vertical part of the push plate 211 to the inner side of the second scraper 222, and then the output rod of the telescopic push rod 212 is started to retract to the initial state, and so on, until the collecting box 100 is full.

[0025] The utility model can use the automatic pushing mechanism 200 provided inside the collection box 100 to regularly push the material under the collection bucket and push it to an empty position inside the collection box 100, thereby avoiding the problem that the space in the collection box 100 directly below the discharge port is already full of materials due to the large collection box 100, while there are still a lot of empty positions around it. There is no need for the operator to frequently pay attention to the material situation in the collection box 100 to manually transfer the material. The operation is more convenient and efficient, saving time and effort, and greatly improving the efficiency of collecting materials in the collection box 100.

[0026] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0027] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A waste collection device for denim fabric processing, comprising a collection box (100) located directly below a discharge port of a processing device, characterized in that: An automatic material pushing mechanism (200) is arranged inside the collection box (100), and the automatic material pushing mechanism (200) comprises a material pushing assembly (210) located directly below the material outlet of the processing equipment and a material discharging assembly (220) arranged at the front and rear sides of the inner wall of the collection box (100), and the material pushing assembly (210) comprises a pushing plate (211) slidably arranged at the bottom of the collection box (100), and the pushing plate (211) is L-shaped, and the horizontal part of the pushing plate (211) is slidably arranged at the bottom of the collection box (100). ), a telescopic push rod (212) is arranged on the outer side of the vertical part of the push plate (211), a through hole is opened on the outer side wall of the collection box (100), an output rod of the telescopic push rod (212) is inserted into the through hole and an end portion is arranged on the outer side wall of the vertical part of the push plate (211), the unloading assembly (220) includes hinge seats (221) evenly arranged on the upper and lower side walls of the box body, and a scraper (222) is hingedly arranged between the two hinge seats (221) on the same vertical line through a torsion spring.

2. The waste collection device for denim fabric processing according to claim 1, characterized in that: The telescopic push rod (212) is an electric telescopic rod or a hydraulic telescopic rod. A fixing frame (300) is arranged on the outer wall of the collection box (100). The fixing frame (300) is U-shaped. Two vertical parts of the fixing frame (300) are welded to the outer wall of the collection box (100). The fixed end of the telescopic push rod (212) is arranged on the inner wall of the horizontal part of the fixing frame (300).

3. The waste collection device for denim fabric processing as claimed in claim 2, characterized in that: A material guide plate (213) is hingedly provided on the upper part of the vertical part of the push plate (211) via a torsion spring.

4. The waste collection device for denim fabric processing as claimed in claim 3, characterized in that: There are 12 hinged seats (221) in total, and four of them form a group. The spacing between each group is the same. Each group of hinged seats (221) includes two hinged seats (221) located on the same vertical line. Each group of hinged seats (221) is located on the same straight line and is parallel to the vertical portion of the push plate (211).

5. The waste collection device for denim fabric processing as claimed in claim 4, characterized in that: The scraper (222) is a plastic plate.

6. The waste collection device for denim fabric processing according to claim 5, characterized in that: The material guide plate (213) is a plastic plate and has a smooth inner wall.