Automatic conveying system for residual coal in the dumper area

By setting up an automated train residual coal cleaning and transportation system in the overturning machine area, the problem of the residual coal not being completely cleaned after the train open-air vehicles are overturned and unloaded, automatic transportation and dust control are realized, and cleaning efficiency and safety are improved.

CN222743636UActive Publication Date: 2025-04-11LUOYANG PETROCHEM ENG DESIGN CO LTD
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Patent Information

Application Number
CN202420637890.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2025-04-11
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

After the train is overturned and unloaded, the remaining coal often fails to be completely cleaned in the empty car compartment, resulting in low manual cleaning efficiency, high workload, and high dust.

Method used

An automatic coal-free transportation system for overturning machines was designed. By setting up an automated train coal-free cleaning and transportation system next to the empty train line, the residual coal manually unloaded in the empty truck is closed and transported to the coal-received bucket in the overturning machine room. The system includes scraper conveyor and equipment trenches, which use technologies such as sealed diversion trenches and fans to achieve automated conveying and dust control.

Benefits of technology

It effectively reduces the workload of manual cleaning, improves cleaning efficiency, reduces dust spillage, and realizes an automated residual coal transportation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application discloses an automatic conveying system for residual coal in the car tipper area, comprising a scraper conveyor 1 and a scraper conveyor 2; further comprising an equipment groove 1 and an equipment groove 2; the scraper conveyor 1 is installed inside the equipment groove 1, and the scraper conveyor 2 is installed inside the equipment groove 2; the discharge port of the scraper conveyor 1 is connected to the feed port of the scraper conveyor 2 through a sealed guide groove, and the discharge port of the scraper conveyor 2 is connected to the coal hopper bin; the automatic conveying system for residual coal in the car tipper area, combined with the equipment layout in the car tipper area, is provided with an automated train residual coal cleaning and conveying system next to the empty car line to remove the artificial coal in the empty car body. The unloaded surplus coal is transported to the coal hopper in the dumper room in a closed manner, eliminating the conventional stacking and secondary transportation operations of the car, reducing a large amount of manual labor workload, and at the same time, less dust is generated during the transportation process; the surplus coal cleaned out in the car hopper falls into the scraper conveyor 1 through the feed grid plate at the upper end of the equipment groove 1, and then is transported to the scraper conveyor 2 through the scraper conveyor 1, and finally is transported to the coal hopper bin through the scraper conveyor 2; the upper and lower guide plates are staggered, and when the dust rises along the lower guide plate, the dust rotates in the gap between the upper and lower guide plates, thereby effectively reducing the overflow of dust.
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Description

Technical Field

[0001] The present application relates to the technical field of coal unloading and transportation by car dumpers, and specifically to an automatic conveying system for residual coal in the car dumper area. Background Art

[0002] Transporting coal by open train is a common mode of transportation, usually used for long-distance and large-volume coal transportation. This method can be achieved by covering the train carriages with tarpaulins with fences or other protective measures to ensure that the coal does not splash or scatter.

[0003] After the coal from the open train is unloaded by the dumper, there is often a small amount of residual coal in the empty carriage. In the empty car cleaning area, the residual coal cleaned manually is usually transported to the coal yard by stacking and secondary transportation by car. The manual work is large, the efficiency is low, and it is not economical. At the same time, there is a lot of dust on site. Summary of the invention

[0004] The present application proposes an automatic conveying system for residual coal in the car tipper area. Combined with the equipment layout in the car tipper area, an automated train residual coal cleaning and conveying system is set up next to the empty car line to seal and convey the residual coal manually unloaded from the empty car body to the coal receiving hopper in the car tipper room, thereby eliminating the conventional stacking and secondary transportation operations of the car, reducing a large amount of manual work workload, and effectively solving the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: an automatic conveying system for residual coal in the dumper area, including a scraper conveyor 1 and a scraper conveyor 2; also including an equipment groove 1 and an equipment groove 2; scraper conveyor 1 is installed inside the equipment groove 1, and scraper conveyor 2 is installed inside the equipment groove 2, the discharge port of scraper conveyor 1 is connected to the feed port of scraper conveyor 2 through a sealed guide groove, and the discharge port of scraper conveyor 2 is connected to the coal hopper bin.

[0006] The scraper conveyor 2 is installed inside the strip-shaped sealed shell, and a fan is installed on the strip-shaped sealed shell. The gas blown by the fan is blown to the coal hopper bin through the discharge port of the scraper conveyor 2.

[0007] Preferably, ends of the device groove 1 and the device groove 2 are connected together.

[0008] Preferably, the upper surface of the equipment groove one is covered with a steel cover plate and a grille plate, and the grille plate is arranged at the feed inlet of the equipment groove one.

[0009] Preferably, the scraper conveyor comprises a guide groove and a scraper mechanism, the scraper mechanism is arranged around the guide groove, both sides of the upper end of the outer side surface of the guide groove are connected to the inner wall of the equipment groove one through the lower guide plate, and both sides of the upper end of the inner side surface of the equipment groove one are provided with upper guide plates.

[0010] Preferably, the upper guide plate and the lower guide plate are arranged alternately, and the upper end of the lower guide plate is arranged between the upper guide plate and the inner wall of the equipment groove one.

[0011] Compared with the prior art, the beneficial effects of this application are:

[0012] 1. The automatic conveying system for residual coal in the car dumper area is combined with the equipment layout in the car dumper area. An automatic train residual coal cleaning and conveying system is set up next to the empty car line to convey the residual coal manually unloaded from the empty car body to the coal receiving hopper in the car dumper room in a sealed manner, thus eliminating the conventional stockpiling and secondary car transport operations, reducing a large amount of manual work workload, and at the same time, less dust is raised during the transportation process;

[0013] 2. The remaining coal cleaned from the bucket falls onto the scraper conveyor 1 through the feed grid plate at the upper end of the equipment groove 1, and then is transported to the scraper conveyor 2 through the scraper conveyor 1, and finally transported to the coal bucket bin through the scraper conveyor 2;

[0014] 3. The upper and lower guide plates are staggered. When the dust rises along the lower guide plate, the dust turns around in the gap between the upper and lower guide plates, thereby reducing the rising speed of the airflow, which can effectively reduce the overflow of dust. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of this application;

[0016] Figure 2 It is a schematic diagram of the internal structure of the device groove 1 and the device groove 2;

[0017] Figure 3 This is a schematic diagram of the installation position of the scraper conveyor 1;

[0018] Figure 4 for Figure 3 Schematic diagram of the cross section at AA in the middle.

[0019] In the figure: 1 scraper conveyor 1, 2 scraper conveyor 2, 3 steel cover plate, 4 sealed guide trough, 5 coal hopper bin, 6 equipment groove 1, 7 grid plate, 8 equipment groove 2, 9 upper guide plate, 10 lower guide plate, 11 guide trough, 12 fan, 13 strip sealed shell. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0021] In the description of this application, when a feature is referred to as being "set", "fixed" or "connected" to another feature, it may be directly set, fixed or connected to the other feature, or indirectly set, fixed or connected to the other feature.

[0022] See also Figure 1-4 The present application provides the following technical solutions: an automatic conveying system for residual coal in the dumper area, including a scraper conveyor 1 and a scraper conveyor 2; also including an equipment groove 1 6 and an equipment groove 2 8; the scraper conveyor 1 is installed inside the equipment groove 1 6, and the scraper conveyor 2 is installed inside the equipment groove 2 8, the discharge port of the scraper conveyor 1 is connected to the feed port of the scraper conveyor 2 2 through a sealed guide groove 4, and the discharge port of the scraper conveyor 2 2 is connected to the coal hopper 5.

[0023] Specifically, the remaining coal cleaned out of the truck bucket falls onto the scraper conveyor 1 through the feed grid plate at the upper end of the equipment groove 6, and is then transported to the scraper conveyor 2 2 through the scraper conveyor 1, and finally transported to the coal bucket bin 5 through the scraper conveyor 2 2.

[0024] The scraper conveyor 2 is installed inside the strip-shaped sealed housing 13, and a fan 12 is installed on the strip-shaped sealed housing 13. The gas blown by the fan 12 is blown toward the coal hopper 5 through the discharge port of the scraper conveyor 2.

[0025] Specifically, the fan 12 blows air, so that the working areas of the scraper conveyor 2 and the scraper conveyor 1 are in a negative pressure state, which can effectively reduce the overflow of dust.

[0026] Furthermore, the ends of the device groove 1 6 and the end of the device groove 2 8 are connected together.

[0027] Specifically, the device groove 1 6 and the device groove 2 8 are distributed in a stepped manner.

[0028] Furthermore, the upper surface of the equipment groove 6 is covered with a steel cover plate 3 and a grid plate 7, and the grid plate 7 is arranged at the feed port of the equipment groove 6.

[0029] Specifically, the grille plate 7 can ensure the safety of personnel, and the steel cover plate 3 can suppress dust.

[0030] Furthermore, the scraper conveyor 1 includes a guide groove 11 and a scraper mechanism, the scraper mechanism is arranged around the guide groove 11, both sides of the upper end of the outer surface of the guide groove 11 are connected to the inner wall of the equipment groove 6 through the lower guide plate 10, and both sides of the upper end of the inner side surface of the equipment groove 6 are provided with upper guide plates 9.

[0031] Specifically, after the coal falls into the guide trough 11 , the scraper mechanism pushes the coal to move on the guide trough 11 , and the upper guide plate 9 and the lower guide plate 10 are used to guide the material to the guide trough 11 .

[0032] Furthermore, the upper guide plate 9 and the lower guide plate 10 are arranged alternately, and the upper end of the lower guide plate 10 is arranged between the upper guide plate 9 and the inner wall of the equipment groove 6.

[0033] Specifically, the upper guide plates 9 and the lower guide plates 10 are staggered. When the dust rises along the lower guide plates 10, the dust turns around in the gap between the upper guide plates 9 and the lower guide plates 10, thereby effectively reducing the overflow of the dust.

[0034] When in use: the remaining coal cleaned out of the truck bucket falls onto the scraper conveyor 1 through the feed grid plate at the upper end of the equipment groove 6, and is then transported to the scraper conveyor 2 2 through the scraper conveyor 1, and finally transported to the coal bucket bin 5 through the scraper conveyor 2 2.

[0035] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An automatic conveying system for excess coal in a dumper area, comprising a scraper conveyor 1 (1) and a scraper conveyor 2 (2); the characteristics of the system are as follows: It also includes an equipment groove one (6) and an equipment groove two (8); a scraper conveyor one (1) is installed inside the equipment groove one (6), and a scraper conveyor two (2) is installed inside the equipment groove two (8); the discharge port of the scraper conveyor one (1) is connected to the feed port of the scraper conveyor two (2) through a sealed guide groove (4), and the discharge port of the scraper conveyor two (2) is connected to the coal hopper bin (5); The scraper conveyor 2 (2) is installed inside the strip-shaped sealed housing (13), and a fan (12) is installed on the strip-shaped sealed housing (13). The gas blown out by the fan (12) is blown toward the coal hopper (5) through the discharge port of the scraper conveyor 2 (2).

2. The automatic conveying system for residual coal in the dumper area according to claim 1 is characterized by: The ends of the equipment groove one (6) and the equipment groove two (8) are connected together.

3. The automatic conveying system for excess coal in the dumper area according to claim 1 is characterized by: The upper surface of the equipment groove one (6) is covered with a steel cover plate (3) and a grid plate (7), and the grid plate (7) is arranged at the feed inlet of the equipment groove one (6).

4. The automatic conveying system for excess coal in the dumper area according to claim 1 is characterized by: The scraper conveyor 1 (1) comprises a guide groove (11) and a scraper mechanism, wherein the scraper mechanism is arranged around the guide groove (11), and both sides of the upper end of the outer side surface of the guide groove (11) are connected to the inner wall of the equipment groove 1 (6) through lower guide plates (10), and both sides of the upper end of the inner side surface of the equipment groove 1 (6) are provided with upper guide plates (9).

5. The automatic conveying system for excess coal in the dumper area according to claim 4 is characterized by: The upper guide plate (9) and the lower guide plate (10) are arranged in a staggered manner, and the upper end of the lower guide plate (10) is arranged between the upper guide plate (9) and the inner wall of the equipment groove one (6).