An intelligent wire feeding machine
Through intelligent control systems and innovative wire feeding components, the intelligent wire feeding machine achieves precise control of wire feeding speed, length and tension, solving the shortcomings of traditional wire feeding machines in high-precision and high-efficiency application scenarios, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202421033926.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-05-13
AI Technical Summary
When traditional wire feeders need to accurately control the wire feeding speed, wire feeding length and wire tension, it is difficult to meet the needs of high precision and efficiency. At the same time, it is complex in operation, difficult to adjust, and lack flexibility and portability.
An intelligent wire feeder is designed, using an intelligent control system, which drives the driven wheel to rotate through the drive motor, combines the limit block and locking handle structure to accurately control the wire feeding speed and length, and realizes intelligent control through the display screen and signal interface.
It realizes high-precision wire feeding control, improves product quality, reduces material waste and production costs, enhances equipment flexibility and portability, and simplifies operational complexity and adjustment difficulties.
Smart Images

Figure CN222743772U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire feeding equipment, in particular to an intelligent wire feeding machine. Background Art
[0002] In traditional industrial production processes, wire feeders are widely used in various processes such as welding, 3D printing, spraying, etc. However, traditional wire feeders are often complicated to operate and difficult to adjust, and the wire feeding speed and accuracy are difficult to guarantee, which greatly reduces production efficiency and also affects product quality. In addition, traditional wire feeders are usually lacking in flexibility and portability in design, making it relatively difficult to use in different working environments and application scenarios.
[0003] With the continuous development of intelligent manufacturing and industrial automation technology, higher requirements are placed on the performance and functions of wire feeders. In particular, in application scenarios that require precise control of wire feeding speed, wire feeding length, and wire tension, traditional wire feeders can no longer meet these high-precision and high-efficiency requirements. Utility Model Content
[0004] The purpose of the utility model is to provide an intelligent wire feeder to solve the problem raised in the above background technology that in application scenarios where precise control of wire feeding speed, wire feeding length and wire tension is required, traditional wire feeders can no longer meet these high-precision and high-efficiency requirements.
[0005] To achieve the above-mentioned purpose, the utility model provides an intelligent wire feeder, including a chassis, wherein a wire feeding reel and a wire feeding assembly are installed inside the chassis, and the wire feeding assembly includes a shell, a driving motor is installed on the back of the shell, and two driven wheels are installed on the front of the shell, and the output shaft of the driving motor drives the driven wheels to rotate, and a limit block is installed on the upper part of the driven wheel, one end of the limit block is rotatably connected to the shell through a pin shaft, and the other end of the limit block is locked and fixed by a locking handle.
[0006] Preferably, a handle is installed on the top of the chassis, and universal wheels are installed on the bottom of the chassis.
[0007] Preferably, a display screen is installed on one side of the top of the chassis, a switch is installed on one side of the chassis, and a signal interface and a power interface are installed on the back outer wall of the chassis.
[0008] Preferably, a power box is also installed inside the chassis.
[0009] Preferably, the outer wall of the driven wheel is provided with an annular guide groove, and the size of the guide groove is adapted to the size of the wire.
[0010] Preferably, the output shaft of the driving motor is equipped with a driving gear, and driven gears are arranged on both sides of the driving gear, the driving gear is meshed with the driven gear, and a rotating shaft is installed at the center of the driven gear, and the outer end of the rotating shaft is connected to the driven wheel.
[0011] Preferably, a slot is provided at the end of the housing close to the locking handle, a card slot is provided on one side of the limit block, and the end of the locking handle passes through the card slot and is inserted into the slot.
[0012] Preferably, a pin hole is provided on the outer wall of the shell near the slot, a limit pin is inserted in the pin hole, a through hole is provided at the end of the locking handle, and one end of the limit pin is plugged into and fits with the through hole at the end of the locking handle.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] In this intelligent wire feeder, the intelligent wire feeder can accurately control the wire feeding speed and wire feeding length by introducing an intelligent control system, thereby ensuring the high-precision requirements in the production process. This precise control not only improves product quality, but also effectively reduces material waste and saves production costs. The portable design of the wire feeder, including the handle on the top of the chassis and the universal wheel at the bottom, allows the device to be easily moved in different working environments and application scenarios, greatly improving the flexibility and scope of use of the device. The innovative design of the wire feeding assembly, especially the limit block and locking handle structure on the upper part of the driven wheel, makes the installation and adjustment of the wire easier and faster, greatly reducing the complexity of operation and difficulty of adjustment. The display screen can monitor the wire feeding status in real time, which is convenient for the operator to understand the wire feeding situation in time and make corresponding adjustments. At the same time, the design of the signal interface and the power interface also enables the device to seamlessly connect with other intelligent systems to realize intelligent and automated production processes. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is one of the internal structure schematic diagrams of the utility model;
[0017] Figure 3 This is the second schematic diagram of the internal structure of the utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the wire feeding assembly in the utility model;
[0019] Figure 5 It is a structural schematic diagram of the driving motor in the utility model.
[0020] The meaning of each number in the figure is:
[0021] 1. Chassis; 11. Handle; 12. Display screen; 13. Switch; 14. Power box; 15. Signal interface; 16. Power interface; 17. Universal wheel; 2. Wire feed disc; 3. Wire feed assembly; 31. Shell; 311. Pin hole; 32. Drive motor; 321. Driving gear; 322. Driven gear; 323. Rotating shaft; 33. Driven wheel; 34. Limit block; 341. Slot; 35. Locking handle; 36. Slot. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] The utility model provides an intelligent wire feeding machine, such as Figure 1-Figure 5 As shown, it includes a chassis 1, a wire feeding disc 2 and a wire feeding assembly 3 are installed inside the chassis 1, the wire feeding assembly 3 includes a shell 31, a driving motor 32 is installed on the back of the shell 31, and two driven wheels 33 are installed on the front of the shell 31. The output shaft of the driving motor 32 drives the driven wheels 33 to rotate, and a limit block 34 is installed on the upper part of the driven wheel 33. One end of the limit block 34 is rotatably connected to the shell 31 through a pin shaft, and the other end of the limit block 34 is locked and fixed by a locking handle 35 to ensure that the limit block 34 presses and positions the wire.
[0024] In this embodiment, a handle 11 is installed on the top of the chassis 1, and universal wheels 17 are installed on the bottom of the chassis 1 to facilitate the flexible movement of the device.
[0025] Specifically, a display screen 12 is installed on one side of the top of the chassis 1, a switch 13 is installed on one side of the chassis 1, and a signal interface 15 and a power interface 16 are installed on the back outer wall of the chassis 1 to facilitate signal and power access.
[0026] Furthermore, a power supply box 14 is installed inside the chassis 1 to facilitate the placement of the power supply.
[0027] Furthermore, the outer wall of the driven wheel 33 is provided with a circle of annular guide grooves, the size of which is adapted to the size of the wire, so as to facilitate the guiding of the wire.
[0028] Furthermore, a driving gear 321 is installed on the output shaft of the driving motor 32, and driven gears 322 are arranged on both sides of the driving gear 321. The driving gear 321 is meshed with the driven gear 322. A rotating shaft 323 is installed at the center of the driven gear 322, and the outer end of the rotating shaft 323 is connected to the driven wheel 33 to drive the driven wheel 33 to rotate.
[0029] Furthermore, a slot 36 is provided at the end of the housing 31 near the locking handle 35, and a slot 341 is provided on one side of the limit block 34. The end of the locking handle 35 passes through the slot 341 and is inserted into the slot 36, so as to limit the limit block 34.
[0030] Furthermore, a pin hole 311 is provided on the outer wall of the shell 31 near the slot 36, a limit pin is inserted in the pin hole 311, a through hole is provided at the end of the locking handle 35, one end of the limit pin is plugged into and matched with the through hole at the end of the locking handle 35, so as to facilitate locking and fixing the locking handle 35.
[0031] When the intelligent wire feeder of the utility model is in use, the operator first places the wire in the guide groove of the driven wheel 33. The position of the limit block 34 is adjusted so that it is pressed against the wire, and the limit block 34 is fixed in an appropriate position through the structure of the locking handle 35 and the slot 36. When the operator starts the wire feeder through the switch 13, the drive motor 32 starts to work, and the active gear 321 on its output shaft rotates, driving the driven gears 322 on both sides and the rotating shaft 323 connected thereto, thereby driving the driven wheel 33 to rotate. Driven by the drive motor 32, the driven wheel 33 rotates smoothly, and the wire is smoothly and continuously fed out through the guide groove on its outer wall. The operator can monitor the wire feeding status through the display screen 12, and transmit data with other devices through the signal interface 15 to achieve intelligent control.
[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. An intelligent wire feeder, comprising a chassis (1), characterized in that: A wire feeding disc (2) and a wire feeding assembly (3) are installed inside the chassis (1), and the wire feeding assembly (3) comprises a shell (31), a driving motor (32) is installed on the back of the shell (31), and two driven wheels (33) are installed on the front of the shell (31), and the output shaft of the driving motor (32) drives the driven wheels (33) to rotate, and a limit block (34) is installed on the upper part of the driven wheel (33), one end of the limit block (34) is rotatably connected to the shell (31) through a pin shaft, and the other end of the limit block (34) is locked and fixed by a locking handle (35); The output shaft of the driving motor (32) is provided with a driving gear (321), and driven gears (322) are arranged on both sides of the driving gear (321), the driving gear (321) is meshed with the driven gear (322), and a rotating shaft (323) is installed at the center of the driven gear (322), and the outer end of the rotating shaft (323) is connected to the driven wheel (33); The housing (31) is provided with a slot (36) at the end close to the locking handle (35), and a clamping slot (341) is provided on one side of the limit block (34), and the end of the locking handle (35) passes through the clamping slot (341) and is inserted into the slot (36); The outer wall of the housing (31) is provided with a pin hole (311) near the slot (36), a limit pin is inserted into the pin hole (311), the end of the locking handle (35) is provided with a through hole, and one end of the limit pin is plugged into and matched with the through hole at the end of the locking handle (35).
2. The intelligent wire feeder according to claim 1, characterized in that: A handle (11) is installed on the top of the chassis (1), and a universal wheel (17) is installed on the bottom of the chassis (1).
3. The intelligent wire feeder according to claim 1, characterized in that: A display screen (12) is installed on one side of the top of the chassis (1), a switch (13) is installed on one side of the chassis (1), and a signal interface (15) and a power interface (16) are installed on the back outer wall of the chassis (1).
4. The intelligent wire feeder according to claim 1, characterized in that: A power supply box (14) is also installed inside the chassis (1).
5. The intelligent wire feeder according to claim 1, characterized in that: The outer wall of the driven wheel (33) is provided with a circle of annular guide grooves, the size of which is adapted to the size of the wire.