A filling device for compound emulsifier production process

By designing the adjustment mechanism, including the servo motor and the positioning mechanism in the filling device, the problem of poor adaptability of existing devices in the processing of different products is solved, and flexible adaptation and efficient production of different bottle sizes are achieved.

CN222744058UActive Publication Date: 2025-04-11GUANGZHOU WANLIAN FOOD TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421406533.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-04-11
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

During the processing of different products, the number and size requirements of the existing filling devices are different in the number and size of the placement grooves on the placement plate, but the placement plate is not convenient for disassembly, resulting in poor adaptability of the device.

Method used

A filling device for the production process of composite emulsifiers is designed. By setting up an adjustment mechanism, including a servo motor, a workbench, a placement groove and a positioning mechanism, the position and fixing method of the workbench can be adjusted according to the size of the bottle body to meet the needs of different bottle bodies.

Benefits of technology

It realizes high adaptability of the filling device, can flexibly respond to the bottle sizes and needs of different products, and improves production efficiency and equipment use flexibility.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a filling device for compound emulsifier production process, which relates to the field of filling technology, including a base, a bracket fixedly connected to the top of the base, and a filling mechanism arranged on the top of the base, and also includes an adjustment mechanism connected to the base, and a positioning mechanism arranged on the side of the adjustment mechanism; the adjustment mechanism includes a servo motor fixedly connected to the inner bottom wall of the base, a workbench connected to the output end of the servo motor through a connecting structure, and a placement groove for carrying bottles provided on the top of the workbench; the positioning mechanism includes a positioning block fixedly connected to the outer side wall of the workbench, and a movable plate movably arranged on the outer side wall of the workbench for positioning the workbench. The utility model is a filling device for compound emulsifier production process, which is used to fix the workbench by disconnecting the power of the electromagnet, so that the locking block, under the action of the connecting spring, has one end extending to the outside of the spring groove and plugging into the locking groove.
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Description

Technical Field

[0001] The utility model relates to the technical field of filling, in particular to a filling device used in the production process of compound emulsifier. Background Art

[0002] Compound emulsifiers are usually made by mixing a variety of different emulsifiers and auxiliary ingredients in a specific ratio to achieve a better emulsification effect. These components include fillers, various fatty acid esters, phospholipids, thickeners and vegetable oils. Its preparation method includes multiple steps. First, different fatty acid esters and other emulsifiers are stirred and mixed, and then fillers and thickeners are added and continued to mix and stir. Then, homogenization is carried out, phospholipids are added after cooling, and finally, the final product is stirred and cooled to obtain the final product, which is then filled into a cosmetic bottle.

[0003] Publication (announcement) No.: CN218951000U discloses a canning device, including a conveyor belt, a plurality of movable platforms fixedly connected to the top of the conveyor belt, a weighing plate fixedly connected to the center of the top of the movable platform, a plurality of electric push rods fixedly connected to the outer side of the top of the movable platform, a limit plate fixedly connected to the top of the electric push rod, a filling bottle placed on the top of the weighing plate, support plates fixedly connected to both sides of the conveyor belt, a mounting plate fixedly connected between the support plates, a liquid storage tank fixedly connected to the top of the mounting plate, and a filling pump fixedly connected to the bottom of the mounting plate; this patent arranges a movable platform and a liftable limit plate above the conveyor belt, so that when the filling bottles are filled on the assembly line, the limit plate can be raised and the filling bottles can be placed in the circular groove of the limit plate, so that the acceleration generated by the conveyor belt during the stopping and starting process will not affect the filling bottles.

[0004] However, the placement plate is often fixedly connected to the output end of the motor. Different product processing processes require different numbers and sizes of placement slots on the placement plate. The placement plate is not convenient to disassemble, and the device has poor adaptability. Utility Model Content

[0005] The main purpose of the utility model is to provide a filling device for the production process of compound emulsifiers. By setting an adjustment mechanism, the utility model solves the problem that the placement plate is often fixedly connected to the output end of the motor, the number and size requirements of the placement slots on the placement plate are different during the processing of different products, and the placement plate is not convenient to disassemble, resulting in poor adaptability of the device.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A filling device for a compound emulsifier production process, comprising a base, a bracket fixedly connected to the top of the base, and a filling mechanism arranged on the top of the base, and also comprising an adjustment mechanism connected to the base, and a positioning mechanism arranged on the side of the adjustment mechanism;

[0008] The adjustment mechanism includes a servo motor fixedly connected to the inner bottom wall of the base, a workbench connected to the output end of the servo motor through a connecting structure, and a placement groove for supporting the bottle body provided on the top of the workbench;

[0009] The positioning mechanism comprises a positioning block fixedly connected to the outer side wall of the workbench, and a movable plate movably arranged on the outer side wall of the workbench for positioning the workbench.

[0010] Preferably, the connection structure includes a transmission block fixedly connected to the output end of the servo motor, a mounting groove opened at the center of the bottom of the workbench, and a locking groove opened on the inner side wall of the mounting groove.

[0011] Preferably, the connection structure also includes a spring groove opened on the outer wall of the transmission block, a connecting spring fixedly connected to the inner wall of the spring groove, a locking block fixedly connected to the end face of the connecting spring, and an electromagnet embedded in the transmission block.

[0012] Preferably, the positioning mechanism further comprises a mounting frame fixedly connected to the side wall of the bracket, and a clamp spring having an outer side wall at one end fixedly connected to the outer side wall of the mounting frame;

[0013] The movable plate is hingedly connected to the mounting frame, and the outer side wall of the movable plate is fixedly connected to the outer side wall of the other end of the clamp spring.

[0014] Preferably, the positioning mechanism further includes an electric push rod fixedly connected to the side wall of the bracket, and a limit plate fixedly connected to the output end of the electric push rod.

[0015] Preferably, the positioning mechanism further comprises a receiving slot provided on a side wall of the mounting frame, an electric telescopic rod fixedly connected to the bottom of the receiving slot, and a support plate fixedly connected to the output end of the electric telescopic rod.

[0016] Preferably, the filling mechanism includes a storage box fixedly connected to the top of the bracket, a delivery pump fixedly connected to the inner wall of the storage box, a discharge port movably arranged at the bottom of the bracket, and an electrically controlled valve fixedly installed on the inner wall of the discharge port, and the delivery pump is connected to the discharge port through a pipeline.

[0017] Preferably, the filling mechanism further comprises a horizontal push rod fixedly connected to the side wall of the bracket, a bearing block fixedly connected to the end surface of the horizontal push rod, and a vertical push rod fixedly connected to the bottom of the bearing block;

[0018] The top of the discharge port is fixedly connected to the output end of the vertical push rod.

[0019] Compared with the prior art, the utility model has the following beneficial effects:

[0020] 1. In the utility model, firstly, a workbench equivalent to the size of the bottle body is selected, and then the workbench is mounted on the top of the transmission block through the mounting groove. At this time, the opening of the locking groove will face the spring groove. Then, the electromagnet is powered off, and the electromagnet will lose its magnetic force, making it impossible to adsorb the locking block. As a result, under the action of the connecting spring, one end of the locking block extends to the outside of the spring groove and is inserted into the locking groove, thereby fixing the workbench.

[0021] 2. In the utility model, the workbench is fixed, and the bottle body is inserted into the inside of the placement groove in turn, and one end of the support plate is inserted into the inside of the locking groove at this time, so as to ensure that the movable plate is in a fixed state at this time, and then the servo motor is used to drive the workbench to rotate until the positioning block abuts against the movable plate. At this time, the touch switch is in a pressed state, so that it starts the electric push rod, thereby driving the limit plate to move toward the direction of the workbench, so that the outer side wall of the limit plate is fitted with the other outer side wall of the positioning block, thereby fixing the workbench, and the opening of the bottle body will face the discharge port. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the front structure of the utility model;

[0023] Figure 2 For this utility model Figure 1 A schematic diagram of the enlarged structure in the middle;

[0024] Figure 3 This is a schematic diagram of the back structure of the utility model;

[0025] Figure 4 This is a schematic diagram of the internal structure of the workbench of the utility model;

[0026] Figure 5 For this utility model Figure 4 Middle B is an enlarged schematic diagram of the structure;

[0027] Figure 6 It is a schematic diagram of the internal structure of the mounting frame of the utility model.

[0028] In the figure: 1. base; 2. bracket; 301. servo motor; 302. workbench; 303. placement slot; 304. transmission block; 305. connecting spring; 306. locking block; 307. electromagnet; 401. positioning block; 402. movable plate; 403. mounting frame; 404. clamping spring; 405. electric push rod; 406. limit plate; 407. electric telescopic rod; 408. support plate; 501. storage box; 502. delivery pump; 503. discharge port; 504. electric control valve; 505. horizontal push rod; 506. bearing block; 507. vertical push rod. DETAILED DESCRIPTION

[0029] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0030] Embodiment 1: Figure 1-6 As shown, a filling device for a compound emulsifier production process includes a base 1, a bracket 2 fixedly connected to the top of the base 1, and a filling mechanism arranged on the top of the base 1, and also includes an adjustment mechanism connected to the base 1, and a positioning mechanism arranged on the side of the adjustment mechanism;

[0031] The adjustment mechanism includes a servo motor 301 fixedly connected to the inner bottom wall of the base 1, a workbench 302 connected to the output end of the servo motor 301 through a connecting structure, and a placement slot 303 for carrying a bottle body opened on the top of the workbench 302, wherein the number of the workbench 302 is several, and the top thereof is provided with placement slots 303 of different sizes and numbers, so as to adapt to different bottles;

[0032] The positioning mechanism includes a positioning block 401 fixedly connected to the outer side wall of the workbench 302 , and a movable plate 402 movably arranged on the outer side wall of the workbench 302 for positioning the workbench 302 .

[0033] The connection structure includes a transmission block 304 fixedly connected to the output end of the servo motor 301, a mounting groove opened at the bottom center of the workbench 302, and a locking groove opened on the inner side wall of the mounting groove, wherein the cross section of the mounting groove matches the cross section of the transmission block 304.

[0034] The connection structure also includes a spring groove opened on the outer wall of the transmission block 304, a connecting spring 305 fixedly connected to the inner wall of the spring groove, a locking block 306 fixedly connected to the end face of the connecting spring 305, and an electromagnet 307 embedded in the transmission block 304, wherein the locking block 306 is made of ferromagnetic material, and the outer diameter of the locking block 306 is equal to the inner diameter of the locking groove.

[0035] First, select a workbench 302 that is equivalent to the size of the bottle body, and then install the workbench 302 on the top of the transmission block 304 through the installation groove. At this time, the opening of the locking groove will face the spring groove. Then, the electromagnet 307 is powered off. At this time, the electromagnet 307 will lose its magnetic force and will not be able to absorb the locking block 306. As a result, under the action of the connecting spring 305, one end of the locking block 306 extends to the outside of the spring groove and is inserted into the locking groove, so as to fix the workbench 302.

[0036] Embodiment 2: Figure 1-6As shown, a filling device for a compound emulsifier production process includes a base 1, a bracket 2 fixedly connected to the top of the base 1, and a filling mechanism arranged on the top of the base 1, and also includes an adjustment mechanism connected to the base 1, and a positioning mechanism arranged on the side of the adjustment mechanism;

[0037] The adjustment mechanism includes a servo motor 301 fixedly connected to the inner bottom wall of the base 1, a workbench 302 connected to the output end of the servo motor 301 through a connecting structure, and a placement groove 303 for supporting the bottle body opened on the top of the workbench 302;

[0038] The positioning mechanism includes a positioning block 401 fixedly connected to the outer side wall of the workbench 302 , and a movable plate 402 movably arranged on the outer side wall of the workbench 302 for positioning the workbench 302 .

[0039] The positioning mechanism also includes a mounting frame 403 fixedly connected to the side wall of the bracket 2, and a clamp spring 404 whose outer side wall at one end is fixedly connected to the outer side wall of the mounting frame 403;

[0040] The movable plate 402 is hingedly connected to the mounting frame 403, and the outer side wall of the movable plate 402 is fixedly connected to the outer side wall of the other end of the clamp spring 404, wherein the outer side wall of the movable plate 402 is provided with a touch switch. When the workbench 302 is rotating, it will resist the movable plate 402, thereby compressing the clamp spring 404 until the movable plate 402 is separated from the positioning block 401, at which time the movable plate 402 will be reset under the action of the clamp spring 404.

[0041] The positioning mechanism also includes an electric push rod 405 fixedly connected to the side wall of the bracket 2, and a limit plate 406 fixedly connected to the output end of the electric push rod 405, wherein the electric push rod 405 is electrically connected to the touch switch, and the electric push rod 405 is started by the touch switch.

[0042] The positioning mechanism also includes a storage slot opened on the side wall of the mounting frame 403, an electric telescopic rod 407 fixedly connected to the bottom of the storage slot, and a support plate 408 fixedly connected to the output end of the electric telescopic rod 407, wherein a snap-fitting slot is opened on the side wall of the movable plate 402, and the support plate 408 is pushed out of the storage slot by the electric telescopic rod 407 and plugged into the inside of the snap-fitting slot to fix the movable plate 402.

[0043] The filling mechanism includes a storage box 501 fixedly connected to the top of the bracket 2, a delivery pump 502 fixedly connected to the inner wall of the storage box 501, a discharge port 503 movably arranged at the bottom of the bracket 2, and an electric control valve 504 fixedly installed on the inner wall of the discharge port 503. The delivery pump 502 is connected to the discharge port 503 through a pipeline.

[0044] The filling mechanism also includes a horizontal push rod 505 fixedly connected to the side wall of the bracket 2, a bearing block 506 fixedly connected to the end surface of the horizontal push rod 505, and a vertical push rod 507 fixedly connected to the bottom of the bearing block 506;

[0045] The top of the discharge port 503 is fixedly connected to the output end of the vertical push rod 507 , and the position of the discharge port 503 is adjusted by the horizontal push rod 505 and the vertical push rod 507 .

[0046] When the workbench 302 is fixed, the bottle body is inserted into the inside of the placement groove 303 in turn, and one end of the support plate 408 is inserted into the inside of the locking groove, so as to ensure that the movable plate 402 is in a fixed state at this time, and then the servo motor 301 is used to drive the workbench 302 to rotate until the positioning block 401 abuts against the movable plate 402. At this time, the touch switch is in a pressed state, so that it starts the electric push rod 405, thereby driving the limit plate 406 to move toward the direction of the workbench 302, so that the outer wall of the limit plate 406 is fitted with the other outer wall of the positioning block 401, thereby fixing the workbench 302. At this time, the opening of the bottle body will face the discharge port 503, and then the vertical push rod 507 is started, and the discharge port 503 is inserted into the inside of the bottle body, and finally the emulsifier is delivered to the inside of the bottle body by the delivery pump 502, and after the addition is completed, the discharge port 503 is sealed by the electric control valve 504;

[0047] When the bottle is filled, the discharge port 503 is separated from the bottle by the vertical push rod 507, and the electric telescopic rod 407 is started to contract, thereby driving the support plate 408 to disengage from the engaging groove, and then restarting the servo motor 301 to drive the workbench 302 to rotate. During this process, the positioning block 401 will abut against the movable plate 402 and compress the clamping spring 404 until the movable plate 402 is separated from the positioning block 401. At this time, the movable plate 402 will be reset under the action of the clamping spring 404, and the movable plate 402 will be fixed again by the electric telescopic rod 407, and then the above operation is repeated to realize the filling work of the assembly line.

Claims

1. A filling device for a compound emulsifier production process, comprising a base (1), a bracket (2) fixedly connected to the top of the base (1), and a filling mechanism arranged on the top of the base (1), characterized in that: It also includes an adjustment mechanism connected to the base (1), and a positioning mechanism arranged on the side of the adjustment mechanism; The adjustment mechanism comprises a servo motor (301) fixedly connected to the inner bottom wall of the base (1), a workbench (302) connected to the output end of the servo motor (301) via a connecting structure, and a placement groove (303) for supporting a bottle body provided on the top of the workbench (302); The positioning mechanism comprises a positioning block (401) fixedly connected to the outer wall of the workbench (302), and a movable plate (402) movably arranged on the outer wall of the workbench (302) for positioning the workbench (302).

2. The filling device for the production process of compound emulsifier according to claim 1, characterized in that: The connection structure comprises a transmission block (304) fixedly connected to the output end of the servo motor (301), a mounting groove provided at the center of the bottom of the workbench (302), and a locking groove provided on the inner side wall of the mounting groove.

3. A filling device for a compound emulsifier production process according to claim 2, characterized in that: The connection structure also includes a spring groove provided on the outer wall of the transmission block (304), a connection spring (305) fixedly connected to the inner wall of the spring groove, a locking block (306) fixedly connected to the end surface of the connection spring (305), and an electromagnet (307) embedded in the transmission block (304).

4. The filling device for the production process of compound emulsifier according to claim 3, characterized in that: The positioning mechanism also includes a mounting frame (403) fixedly connected to the side wall of the bracket (2), and a clamp spring (404) having an outer side wall at one end fixedly connected to the outer side wall of the mounting frame (403); The movable plate (402) is hingedly connected to the mounting frame (403), and the outer side wall of the movable plate (402) is fixedly connected to the outer side wall of the other end of the clamp spring (404).

5. The filling device for the production process of compound emulsifier according to claim 4, characterized in that: The positioning mechanism also includes an electric push rod (405) fixedly connected to the side wall of the bracket (2), and a limit plate (406) fixedly connected to the output end of the electric push rod (405).

6. The filling device for the production process of compound emulsifier according to claim 5, characterized in that: The positioning mechanism also includes a storage slot provided on a side wall of the mounting frame (403), an electric telescopic rod (407) fixedly connected to the bottom of the storage slot, and a support plate (408) fixedly connected to the output end of the electric telescopic rod (407).

7. The filling device for the production process of compound emulsifier according to claim 6, characterized in that: The filling mechanism comprises a storage box (501) fixedly connected to the top of the support (2), a delivery pump (502) fixedly connected to the inner wall of the storage box (501), a discharge port (503) movably arranged at the bottom of the support (2), and an electric control valve (504) fixedly installed on the inner wall of the discharge port (503); the delivery pump (502) is connected to the discharge port (503) through a pipeline.

8. The filling device for the production process of compound emulsifier according to claim 7, characterized in that: The filling mechanism further comprises a horizontal push rod (505) fixedly connected to the side wall of the support (2), a bearing block (506) fixedly connected to the end surface of the horizontal push rod (505), and a vertical push rod (507) fixedly connected to the bottom of the bearing block (506); The top of the discharge port (503) is fixedly connected to the output end of the vertical push rod (507).

Citation Information

Patent Citations

  • Canning device

    CN218951000U